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Y-1747
“Emerging Business Opportunities in
Agriculture products Industry”
Manufacturing Plant of
INTRODUCTION
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Corn is the most widely produced cereal in the world, and it
is used for human consumption, livestock feed, and fuel.
Various food technologies are currently being used in various
parts of the world to process industrially produced maize
flours and corn meals to obtain precooked refined maize
flour, dehydrated nixtamalized flour, fermented maize flours,
and other maize products from industrially produced maize
flours and corn meals.
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These products have varying vitamin and mineral content,
and their manufacturing follows various pathways from raw
grain to consumer end product, resulting in nutrient
composition changes. Mechanically processed dry maize
produces whole or fractionated products based on anatomical
features like bran, germ, and endosperm.
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MAIZEPROCESSING
Wet maize processing distinguishes between chemical
compounds such as starch and protein. Several industrial
processes are listed, including whole grain, dry milling
fractionation, and nixtamalization. The nutritional
consequences of vitamin and mineral losses during
processing are described. Corn's vitamin and mineral content
is also discussed.
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For the transformation of maize into human-consumable
goods, there are two specific types of industrial processing.
Dry and wet milling are the two types of milling. Maize is
divided into relatively pure chemical compound groups of
starch, protein, oil, and fibre during the wet milling process.
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Wet maize milling products and coproducts are rarely used
directly by consumers and often require additional industrial
processing before being consumed. Wet maize milling's
products aren't necessarily made on a small scale
commercially or at home. Starch, the main product, may be
processed into a variety of starch products or refined into a
variety of liquid and dry sweeteners.
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This article will not go into detail about maize wet milling.
Particle size reduction of clean whole maize with or without
screening separation, preserving all or some of the initial
maize germ and fiber, is part of industrial dry milling. 14
These whole or partially degerminated maize products are
not especially shelf stable due to their high fat content.
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Maize degermination entails mechanical separation and
sorting, resulting in dry shelf-stable goods that are free of the
majority of germ and fiber. Equipment used in wheat flour
milling, such as hammer mills, stone mills, roller mills,
screeners, sifters, specific gravity separators, and aspirators,
are used to reduce particle size and separate the grains.
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Maize processing can require specialized equipment such as
degerminators, de-hullers, and peelers. Whole, partially
degerminated, and degerminated maize products all need to
be processed further before being consumed. These steps can
be carried out in a large-scale industrial environment, a
small-scale local processor, or even in one's own home.
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These secondary processes can include the addition of other
ingredients as well as thermal processing such as boiling,
drying, frying, or baking, both of which may alter the
nutritional properties of the final product. Alkali processing,
also known as nixtamalization, is a form of industrial dry
maize processing in which whole maize is cooked with an
excess of water treated with calcium oxide.
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13 Maize kernels may be ground whole, fractionated, or
mixed with other corn ingredients. Unlike wheat flour
milling, alkali-treated corn processing equipment is designed
to withstand the moisture, chemicals, and heat associated
with wet processing. Raw maize and dry finished product are
handled and processed using standard dry bulk material
handling and processing equipment.
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The dried intermediate product can then be sold
commercially as a further refined consumer food product.
Masa flour is the name given to dry alkali-processed maize
flour in North America and Mexico, but it is not used in
Spanish-speaking Central and South America or non-Spanish-
speaking Africa. These products are referred to as alkali
processed in this document. Flavor, starch gelatinization,
and water absorption are all improved by the alkali process.
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Some of the germ and most of the pericarp are removed
during the process, but the amount varies. Pericarp can be
applied to the process in certain cases to improve the visual
appearance of the finished product. Thiamine, riboflavin,
niacin, fat, and fibre are all lost during the heating process.
The calcium content rises as a result of the alkali
processing, as one would imagine.
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USES
Maize is used primarily as:
• A staple food for human consumption
• Animal feed
• Raw material for industrial use
It can also be used as a source of seed. In the developed
world. Maize is used primarily for livestock feed and as an
industrial raw material for food and non-food applications. To
the contrary.
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The majority of maize produced in developing countries is
used for human consumption, though animal feed is
becoming more common. The grain varieties used are flint
and sorghum. There's a dent. Floury or with a texture similar
to that of intermediate endosperm. Varieties in white and
yellow are used.
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GLOBALCORNMARKETOUTLOOK
In 2020, the global corn market will hit 1118 million metric
tonnes. Between 2021 and 2026, the corn market is
projected to expand at a CAGR of 5.3 percent, reaching a
volume of nearly 1524 million metric tonnes. Crop is
becoming more widely used in end-use sectors, which is
driving the global corn market.
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Corn is used to make corn starch, which has a wide range of
uses. The corn starch industry, in particular, is rapidly
expanding. Corn starch is used in a variety of products,
including food ingredients, papers, ethanol, and sweeteners.
It's also used in animal feed manufacturing. The overall corn
market is being boosted by rising market demand for all of
these goods.
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Increased production of the crop has resulted from increased
demand for animal feed and ethanol. Corn is used to make
biofuel because of its high starch content, which allows it to
be quickly converted into ethanol. The growing use of the
crop in end-use industries is driving the increasingly rising
demand for the commodity in the United States and China.
Since corn starch is used in the production of sorbitol and
sweeteners, the United States is a major confectionery
market that is propelling the corn market forward.
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The corn market is also fueled by the product's easy
availability and low production costs. The growth of the corn
market has been aided by the government's favourable
policies, as well as increased FDI flows for both
pharmaceuticals and personal care products, especially in
the Asia Pacific region. In Asia Pacific, India and China are
the two most important emerging markets for the product.
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THEINDIANCORNSTARCHMARKET
In 2018, the Indian corn starch market was estimated to be
worth $1.37 billion, and it is expected to expand at a CAGR of
3.9 percent from 2019 to 2024. The easy availability of corn
and its wide range of applications in various industries such
as food and beverage, pharmaceutical, animal feed, textile
industry, paper industry, and others are driving the growth of
the India Corn Starch market.
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The application segment of the India Corn Starch Market was
dominated by the food and beverage industry. The rapid
growth of India's population, as well as its rapid
industrialization, has fueled the demand for corn starch.
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THEGLOBALCORNGLUCOSEMARKET
In 2020, the global corn glucose market will be worth US$
2.1 billion. Corn glucose, also known as glucose syrup, is a
food syrup made from corn starch hydrolysis. It's primarily a
concentrated calorie source with no nutritional benefit.
Corn glucose has become a common sugar substitute over
the last few years. Corn glucose demand in the food
processing industry has also increased significantly in
recent years.
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It is primarily used as a main ingredient in commercially
prepared foods to enhance flavour, improve colour, add
volume, and give the food a smooth texture. Corn glucose is
widely used in confectionery, preserves, tinned fruits, ice
cream, sorbets, juices, dairy cakes, cookies, pastry, cereals,
ketchup, sauces, vitamin tonics, and cough medicine since
it prevents sugar crystallization.
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KEYPLAYERS
 Aksharchem (India) Ltd.
 Amaravati Agro Ltd.
 Cargill India Pvt. Ltd.
 Devi Corn Products Ltd.
 Gayatri Bioorganics Ltd.
 Gujarat Ambuja Exports Ltd.
 Gulshan Polyols Ltd.
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MACHINERYPHOTOGRAPHS
Air Compressor Fuel Storage
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Boiler
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Pumps, Pipeline
PROJECTATAGLANCE
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COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing Proposed Total
Land & Site Development Exp. 0.00 95.00 95.00Capital 0.00 1123.95 1123.95
Buildings 0.00 384.00 384.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 3206.50 3206.50Other Type Share Capital 0.00 0.00 0.00
Motor Vehicles 0.00 20.00 20.00Reserves & Surplus 0.00 0.00 0.00
Office Automation Equipments 0.00 211.50 211.50Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees & Exp. 0.00 100.00 100.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 3371.84 3371.84
Preliminary& Pre-operative Exp 0.00 10.00 10.00Debentures / Bonds 0.00 0.00 0.00
Provision for Contingencies 0.00 315.65 315.65Unsecured Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 153.13 153.13
TOTAL 0.00 4495.78 4495.78TOTAL 0.00 4495.78 4495.78
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Year Annualised Book
Value
Debt Dividend Retained
Earnings
Payout Probable
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-2 3.92 9.26 13.92 24.00 0.00 100.00 3.92 0.00 3.92 1.00 0.00
2-3 6.06 10.63 19.97 18.00 0.00 100.00 6.06 0.00 6.06 1.00 0.00
3-4 8.24 12.17 28.22 12.00 0.00 100.00 8.24 0.00 8.24 1.00 0.00
4-5 10.43 13.80 38.64 6.00 0.00 100.00 10.43 0.00 10.43 1.00 0.00
5-6 12.59 15.49 51.23 0.00 0.00 100.00 12.59 0.00 12.59 1.00 0.00
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Year D. S. C. R. Debt / -
Deposits
Debt
Equity
as-
Equity
Total Net
Worth
Return
on Net
Worth
Profitability Ratio Assets
Turnover
Ratio
Current
Ratio
Individu
al
Cumulativ
e
Overall GPM PBT PAT Net
Contribu
tion
P/V
Ratio
(Number of times) (Number of times) % % % % % %
Initial 3.00 3.00
1-2 1.37 1.37 1.72 1.72 2.17 14.08% 7.73% 6.91% 2639.16 41.42% 1.31 0.89
2-3 1.57 1.47 0.90 0.90 1.26 17.55% 12.83% 9.16% 3052.51 41.07% 1.49 1.25
3-4 1.81 1.57 1.83 0.43 0.43 0.71 19.94% 16.46% 10.90% 3487.95 41.06% 1.59 1.67
4-5 2.12 1.69 0.16 0.16 0.39 21.61% 19.10% 12.26% 3923.39 41.05% 1.60 2.15
5-6 2.49 1.83 0.00 0.00 0.20 22.80% 21.05% 13.33% 4358.83 41.05% 1.55 4.27
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 41.13%
Total BEP (% of Installed Capacity) 48.61%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 20.98%
Payback Period of the Project is ( In Years ) After 3 Years
Fixed Assets Coverage Ratio ( No. of times ) 4.850
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Major Queries/Questions Answered in the Report?
1. What is Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten
& Steep Water) Manufacturing industry ?
2. How has the Maize Processing Unit (Starch, Glucose, Germs, Fibres,
Gluten & Steep Water) Manufacturing industry performed so far and
how will it perform in the coming years ?
3. What is the Project Feasibility of Maize Processing Unit (Starch,
Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Plant ?
4. What are the requirements of Working Capital for setting up Maize
Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep
Water) Manufacturing plant ?
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5. What is the structure of the Maize Processing Unit (Starch, Glucose,
Germs, Fibres, Gluten & Steep Water) Manufacturing Business and
who are the key/major players ?
6. What is the total project cost for setting up Maize Processing Unit
(Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing Business?
7. What are the operating costs for setting up Maize Processing Unit
(Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing plant ?
8. What are the machinery and equipment requirements for setting up
Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten &
Steep Water) Manufacturing plant ?
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9. Who are the Suppliers and Manufacturers of Plant & Machinery for
setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres,
Gluten & Steep Water) Manufacturing plant ?
10. What are the requirements of raw material for setting up Maize
Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing plant ?
11. Who are the Suppliers and Manufacturers of Raw materials for
setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres,
Gluten & Steep Water) Manufacturing Business?
12. What is the Manufacturing Process of Maize Processing Unit (Starch,
Glucose, Germs, Fibres, Gluten & Steep Water)?
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13. What is the total size of land required for setting up Maize Processing Unit
(Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant
?
14. What will be the income and expenditures for Maize Processing Unit
(Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing
Business?
15. What are the Projected Balance Sheets of Maize Processing Unit (Starch,
Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ?
16. What are the requirement of utilities and overheads for setting up Maize
Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing plant?
17. What is the Built up Area Requirement and cost for setting up Maize
Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing Business?
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18. What are the Personnel (Manpower) Requirements for setting up Maize
Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing Business?
19. What are Statistics of Import & Export for Maize Processing Unit (Starch,
Glucose, Germs, Fibres, Gluten & Steep Water)?
20. What is the time required to break-even of Maize Processing Unit (Starch,
Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business?
21. What is the Break-Even Analysis of Maize Processing Unit (Starch, Glucose,
Germs, Fibres, Gluten & Steep Water) Manufacturing plant?
22.What are the Project financials of Maize Processing Unit (Starch, Glucose,
Germs, Fibres, Gluten & Steep Water) Manufacturing Business?
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23. What are the Profitability Ratios of Maize Processing Unit (Starch,
Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume of Maize Processing
Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing plant?
25. What are the Projected Pay-Back Period and IRR of Maize
Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing plant?
26. What is the Process Flow Sheet Diagram of Maize Processing Unit
(Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing
project?
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27. What are the Market Opportunities for setting up Maize Processing
Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
Manufacturing plant?
28. What is the Market Study and Assessment for setting up Maize
Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep
Water) Manufacturing Business?
29. What is the Plant Layout for setting up Maize Processing Unit (Starch,
Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing
Business?
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Table of Contents
of the
Project Report
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1. PROJECT LOCATION
• DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION
• General
• History
• Geography
• Natural Resources
• Land Utilization
• Climate
• Demographics
• Boundaries and Topography
• Map
• Tourist Places
• Economy
• Education
• Transportation
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2. INTRODUCTION
• MAIZE STARCH
• GLUCOSE SYRUP
• MAIZE GERMS
• MAIZE FIBRES
• MAIZE GLUTEN
• STEEP WATER
3. USES & APPLICATIONS
• MAIZE STARCH
• GLUCOSE SYRUP
• MAIZE GERMS
• MAIZE FIBRES
• MAIZE GLUTEN
• STEEP WATER
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4. PRODUCT DETAILS
• MAIZE STARCH
• Starch Strucrue
• Uses
• Properties
• GLUCOSE SYRUP
• Structure of Glucose
• LIQUID GLUCOSE
• Specification
• Uses of Liquid Glucose
• MAIZE GERMS
• Features
• Applications
• Specification
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• MAIZE FIBRES
• Specifications
• Physical and Chemical Values
• MAIZE GLUTEN
• Features
• Applications
• Specification
• STEEP WATER
• Appearance
• Applications
• Specification
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5. B.I.S. SPECIFICATIONS
• IS 1005: 1992 (REAFFIRMED YEAR: 2018) EDIBLE MAIZE STARCH (CORN FLOUR)
• IS 1184: 1977 (REAFFIRMED YEAR: 2019) MAIZE STARCH, COTTON TEXTILE INDUSTRY
• IS 2151: 1985 (REAFFIRMED YEAR: 2019) MAIZE GERM OIL CAKE AS LIVESTOCK FEED
INGREDIENT
• IS 2152: 2013 (REAFFIRMED YEAR: 2018) MAIZE GLUTEN AS LIVESTOCK FEED
INGREDIENT
• IS 16518: 2018 MAIZE — SPECIFICATION
• IS 8847: 1978 (REAFFIRMED YEAR: 2014) DRIED GLUCOSE SYRUP
• IS 873: 1974 (REAFFIRMED YEAR: 2015) LIQUID GLUCOSE
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6. MARKET SURVEY
• MAIZE WET MILLING WORLDWIDE MARKET
• MAIZE STARCH MARKET
• India Corn Starch Market Overview
• Key Takeaways
• Type-Segment Analysis
• Application - Segment Analysis
• Region - Segment Analysis
• Drivers – India Corn Starch Market
• Challenges – India Corn Starch Market
• Market Landscape
• GLOBAL MAIZE STARCH MARKET
• Market Overview
• Recent Developments in Corn Starch Industry
• Key Players
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• ASIA PACIFIC MARKET IN MAIZE STARCH
• Glucose Market
• Market Overview
• Recent Developments in Glucose Syrup Industry
• Drivers
• Regional Analysis
• Key Players in the Market
• MAIZE GERMS MARKET
• Regional Analysis
• Market: Key Players
• MAIZE GLUTEN MARKET
• Major Players
• CORN STEEP LIQUOR MARKET
• Key Players
• Key Importers
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7. EXPORT & IMPORT: ALL COUNTRIES
• EXPORT: ALL COUNTRIES
• Maize (Corn)
• Starch of Maize (Corn)
• Glucose Liquid
• Germ of Cerls Whole Rolld Flaked or Ground
• Resdus of Starch Mnufctr and Smlr Residues
• Dextrose Other Than Solid
• IMPORT: ALL COUNTRIES
• Maize (Corn)
• Starch of Maize (Corn)
• Glucose Liquid
• Germ of Cerls Whole Rolld Flaked or Ground
• Resdus of Starch Mnufctr and Smlr Residues
• Dextrose Other Than Solid
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8. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES
• ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE
• PROFITS & APPROPRIATIONS
• TOTAL LIABILITIES
• TOTAL ASSETS
• NET CASH FLOW FROM OPERATING ACTIVITIES
• SECTION – I
• Name of Company with Contact Details
• Name of Director(S)
• Credit Ratings
• Plant Capacity
• Location of Plant
• Name of Raw Material(S) Consumed with Quantity & Cost
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• SECTION- II
• Assets
• Cash Flow
• Cost as % Ge of Sales
• Forex Transaction
• Growth in Assets & Liabilities
• Growth in Income & Expenditure
• Income & Expenditure
• Liabilities
• Liabilities
• Liquidity Ratios
• Profitability Ratio
• Profits
• Return Ratios
• Structure of Assets & Liabilities (%)
• Working Capital & Turnover Ratios
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9. COMPANY PROFILE OF MAJOR PLAYERS
10. EXPORT & IMPORT STATISTICS OF INDIA
• EXPORT STATISTICS OF MAIZE STARCH
• IMPORT STATISTICS OF MAIZE STARCH
• EXPORT STATISTICS OF LIQUID GLUCOSE
• EXPORT STATISTICS OF MAIZE GERMS
• IMPORT STATISTICS OF MAIZE GERMS
11. PRESENT MANUFACTURERS
12. RAW MATERIALS
• ANALYSIS OF SOME VARIETIES OF MAIZE
• SPECIAL GRADES FOR CORN
• MAIZE (CORN) MARKET
• Current Maize Utilization Pattern
• State-wise Maize Production
• Maize Outlook
• Maize Price Outlook
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13. CHEMICAL COMPOSITION OF RAW MATERIAL
14. MAIZE PROCESS BY WET MILLING
13. BASIC RAW MATERIAL REQUIRED
14. AVERAGE RECOVERY OF VARIOUS PRODUCTS OF MAIZE DURING THE WET MILLING
15. PROCESS DETAILS
15. PROCESS FLOW DIAGRAMS
13. OVERVIEW OF PROCESS AND PRODUCTS OF CORN WET MILLING
14. COMPLETE MANUFACTURING CYCLE FLOW CHART FOR MAIZE PRODUCTS
16. PROCESS DETAIL OF LIQUID GLUCOSE
17. PROCESS FLOW DIAGRAM OF LIQUID GLUCOSE
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18. BUYER’S LIST
• CONTACT DETAILS OF BUYER’S
• NAME OF DIRECTOR(S)
• PLANT CAPACITY
• CREDIT RATINGS
• PLANT LOCATION
• COMPANY WISE CONSUMPTION DETAIL OF THE RAW MATERIALS
19. SUPPLIERS OF PLANT & MACHINERY
20. SUPPLIERS OF RAW MATERIAL
21. PHOTOGRAPHS/IMAGES FOR AS REFERENCE
• PRODUCT PHOTOGRAPH
• RAW MATERIAL PHOTOGRAPHS
• MACHINERY PHOTOGRAPHS
22. PLANT LAYOUT
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Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
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• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items
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• Annexure 14 :: Product wise Domestic Sales Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses
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• Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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Reasons for Buying our Report:
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characteristics and segmentation
• This report helps you market and place the product correctly by
identifying the target customer group of the product
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• This report helps you understand the viability of the project by disclosing
details like machinery required, project costs and snapshot of other
project financials
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OURAPPROACH
• Our research reports broadly cover Indian markets, present
analysis, outlook and forecast for a period of five years.
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information from such sources is processed by us and
included in the report
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on
Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water).” provides
an insight into Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep
Water) market in India with focus on uses and applications, Manufacturing Process,
Process Flow Sheets, Plant Layout and Project Financials of Maize Processing Unit
(Starch, Glucose, Germs, Fibres, Gluten & Steep Water) project. The report assesses the
market sizing and growth of the Indian Maize Processing Unit (Starch, Glucose, Germs,
Fibres, Gluten & Steep Water) Industry. While expanding a current business or while
venturing into new business, entrepreneurs are often faced with the dilemma of zeroing
in on a suitable product/line. And before diversifying/venturing into any product, they
wish to study the following aspects of the identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project consultancy and market
research field, have demystified the situation by putting forward the emerging business
opportunity in the Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep
Water) sector in India along with its business prospects. Through this report we have
identified Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)
project as a lucrative investment avenue.
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(NPCS)
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Glucose, Germs, Fibres, Gluten &
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NPCS is manned by engineers, planners, specialists, financial experts, economic analysts
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Our Market Survey cum Detailed Techno Economic Feasibility Report provides an insight
of market in India. The report assesses the market sizing and growth of the Industry.
While expanding a current business or while venturing into new business, entrepreneurs
are often faced with the dilemma of zeroing in on a suitable product/line.
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And before diversifying/venturing into any product, they wish to study the following
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 Good Present/Future Demand
 Export-Import Market Potential
 Raw Material & Manpower Availability
 Project Costs and Payback Period
The detailed project report covers all aspect of business, from analyzing the market,
confirming availability of various necessities such as Manufacturing Plant, Detailed
Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey,
Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment
Opportunities, Cost and Revenue, Plant Economics, Production Schedule,
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Working Capital Requirement, uses and applications, Plant Layout, Project Financials,
Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break
Even Analysis. The DPR (Detailed Project Report) is formulated by highly accomplished
and experienced consultants and the market research and analysis are supported by a
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We at NPCS, through our reliable expertise in the project consultancy and market
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and Foreign Investors
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Requirement collection
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Economic feasibility study of the Project
Market potential survey/research
Report Compilation
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Sectors We Cover
o Ayurvedic And Herbal Medicines, Herbal Cosmetics
o Alcoholic And Non Alcoholic Beverages, Drinks
o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin
o Activated Carbon & Activated Charcoal
o Aluminium And Aluminium Extrusion Profiles & Sections,
o Bio-fertilizers And Biotechnology
o Breakfast Snacks And Cereal Food
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o Livestock Farming Of Birds & Animals
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o Medical Plastics, Disposables Plastic Syringe, Blood Bags
o Organic Farming, Neem Products Etc.
o Paints, Pigments, Varnish & Lacquer
o Paper And Paper Board, Paper Recycling Projects
o Printing Inks
o Packaging Based Projects
o Perfumes, Cosmetics And Flavours
o Power Generation Based Projects & Renewable Energy Based Projects
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o Plastic Film, Plastic Waste And Plastic Compounds
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o Potato And Potato Based Projects
o Printing And Packaging
o Real Estate, Leisure And Hospitality
o Rubber And Rubber Products
o Soaps And Detergents
o Stationary Products
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o Steel & Steel Products
o Textile Auxiliary And Chemicals
o Township & Residential Complex
o Textiles And Readymade Garments
o Waste Management & Recycling
o Wood & Wood Products
o Water Industry(Packaged Drinking Water & Mineral Water)
o Wire & Cable
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• To get a detailed scenario of the industry along with its
structure and classification
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covering aspects like:
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anticipate the industry performance
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the factors that affect the industry growth
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• To help an entrepreneur/manager in keeping abreast with
the changes in the industry
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• To evaluate the competitive landscape of the industry by
detailing:
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• Key players with their market shares
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• Financial comparison of present players
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Present Status
(Indian &
Global)
Macro Environment
Indian
Market
Outlook & Forecasts
(5Years)
Demand Assessment
SWOT & Porters
Analysis
Internal Market
Analysis
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experts from various financial fields:
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experience
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1. Overview
2. Market Analysis
2.1Growth Drivers
2.2Emerging Trends in the Industry
2.3Regulatory Framework
2.4SWOT Analysis
2.5Herfindahl–Hirschman Index (HHI)
3. Market Forecasts
4. Key Players
5. Key Financials and Analysis
5.1 Contact Information
5.2 Key Financials
5.3 Financial comparison
5.4 Industry Size & Outlook
99
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Manufacturing Plant of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water). Emerging Business Opportunities in Agriculture products Industry

  • 1. www.entrepreneurindia.co www.niir.org Y-1747 “Emerging Business Opportunities in Agriculture products Industry” Manufacturing Plant of
  • 2. INTRODUCTION www.entrepreneurindia.co www.niir.org Corn is the most widely produced cereal in the world, and it is used for human consumption, livestock feed, and fuel. Various food technologies are currently being used in various parts of the world to process industrially produced maize flours and corn meals to obtain precooked refined maize flour, dehydrated nixtamalized flour, fermented maize flours, and other maize products from industrially produced maize flours and corn meals.
  • 3. www.entrepreneurindia.co www.niir.org These products have varying vitamin and mineral content, and their manufacturing follows various pathways from raw grain to consumer end product, resulting in nutrient composition changes. Mechanically processed dry maize produces whole or fractionated products based on anatomical features like bran, germ, and endosperm.
  • 4. www.entrepreneurindia.co www.niir.org MAIZEPROCESSING Wet maize processing distinguishes between chemical compounds such as starch and protein. Several industrial processes are listed, including whole grain, dry milling fractionation, and nixtamalization. The nutritional consequences of vitamin and mineral losses during processing are described. Corn's vitamin and mineral content is also discussed.
  • 5. www.entrepreneurindia.co www.niir.org For the transformation of maize into human-consumable goods, there are two specific types of industrial processing. Dry and wet milling are the two types of milling. Maize is divided into relatively pure chemical compound groups of starch, protein, oil, and fibre during the wet milling process.
  • 6. www.entrepreneurindia.co www.niir.org Wet maize milling products and coproducts are rarely used directly by consumers and often require additional industrial processing before being consumed. Wet maize milling's products aren't necessarily made on a small scale commercially or at home. Starch, the main product, may be processed into a variety of starch products or refined into a variety of liquid and dry sweeteners.
  • 7. www.entrepreneurindia.co www.niir.org This article will not go into detail about maize wet milling. Particle size reduction of clean whole maize with or without screening separation, preserving all or some of the initial maize germ and fiber, is part of industrial dry milling. 14 These whole or partially degerminated maize products are not especially shelf stable due to their high fat content.
  • 8. www.entrepreneurindia.co www.niir.org Maize degermination entails mechanical separation and sorting, resulting in dry shelf-stable goods that are free of the majority of germ and fiber. Equipment used in wheat flour milling, such as hammer mills, stone mills, roller mills, screeners, sifters, specific gravity separators, and aspirators, are used to reduce particle size and separate the grains.
  • 9. www.entrepreneurindia.co www.niir.org Maize processing can require specialized equipment such as degerminators, de-hullers, and peelers. Whole, partially degerminated, and degerminated maize products all need to be processed further before being consumed. These steps can be carried out in a large-scale industrial environment, a small-scale local processor, or even in one's own home.
  • 10. www.entrepreneurindia.co www.niir.org These secondary processes can include the addition of other ingredients as well as thermal processing such as boiling, drying, frying, or baking, both of which may alter the nutritional properties of the final product. Alkali processing, also known as nixtamalization, is a form of industrial dry maize processing in which whole maize is cooked with an excess of water treated with calcium oxide.
  • 11. www.entrepreneurindia.co www.niir.org 13 Maize kernels may be ground whole, fractionated, or mixed with other corn ingredients. Unlike wheat flour milling, alkali-treated corn processing equipment is designed to withstand the moisture, chemicals, and heat associated with wet processing. Raw maize and dry finished product are handled and processed using standard dry bulk material handling and processing equipment.
  • 12. www.entrepreneurindia.co www.niir.org The dried intermediate product can then be sold commercially as a further refined consumer food product. Masa flour is the name given to dry alkali-processed maize flour in North America and Mexico, but it is not used in Spanish-speaking Central and South America or non-Spanish- speaking Africa. These products are referred to as alkali processed in this document. Flavor, starch gelatinization, and water absorption are all improved by the alkali process.
  • 13. www.entrepreneurindia.co www.niir.org Some of the germ and most of the pericarp are removed during the process, but the amount varies. Pericarp can be applied to the process in certain cases to improve the visual appearance of the finished product. Thiamine, riboflavin, niacin, fat, and fibre are all lost during the heating process. The calcium content rises as a result of the alkali processing, as one would imagine.
  • 14. www.entrepreneurindia.co www.niir.org USES Maize is used primarily as: • A staple food for human consumption • Animal feed • Raw material for industrial use It can also be used as a source of seed. In the developed world. Maize is used primarily for livestock feed and as an industrial raw material for food and non-food applications. To the contrary.
  • 15. www.entrepreneurindia.co www.niir.org The majority of maize produced in developing countries is used for human consumption, though animal feed is becoming more common. The grain varieties used are flint and sorghum. There's a dent. Floury or with a texture similar to that of intermediate endosperm. Varieties in white and yellow are used.
  • 16. www.entrepreneurindia.co www.niir.org GLOBALCORNMARKETOUTLOOK In 2020, the global corn market will hit 1118 million metric tonnes. Between 2021 and 2026, the corn market is projected to expand at a CAGR of 5.3 percent, reaching a volume of nearly 1524 million metric tonnes. Crop is becoming more widely used in end-use sectors, which is driving the global corn market.
  • 17. www.entrepreneurindia.co www.niir.org Corn is used to make corn starch, which has a wide range of uses. The corn starch industry, in particular, is rapidly expanding. Corn starch is used in a variety of products, including food ingredients, papers, ethanol, and sweeteners. It's also used in animal feed manufacturing. The overall corn market is being boosted by rising market demand for all of these goods.
  • 18. www.entrepreneurindia.co www.niir.org Increased production of the crop has resulted from increased demand for animal feed and ethanol. Corn is used to make biofuel because of its high starch content, which allows it to be quickly converted into ethanol. The growing use of the crop in end-use industries is driving the increasingly rising demand for the commodity in the United States and China. Since corn starch is used in the production of sorbitol and sweeteners, the United States is a major confectionery market that is propelling the corn market forward.
  • 19. www.entrepreneurindia.co www.niir.org The corn market is also fueled by the product's easy availability and low production costs. The growth of the corn market has been aided by the government's favourable policies, as well as increased FDI flows for both pharmaceuticals and personal care products, especially in the Asia Pacific region. In Asia Pacific, India and China are the two most important emerging markets for the product.
  • 20. www.entrepreneurindia.co www.niir.org THEINDIANCORNSTARCHMARKET In 2018, the Indian corn starch market was estimated to be worth $1.37 billion, and it is expected to expand at a CAGR of 3.9 percent from 2019 to 2024. The easy availability of corn and its wide range of applications in various industries such as food and beverage, pharmaceutical, animal feed, textile industry, paper industry, and others are driving the growth of the India Corn Starch market.
  • 21. www.entrepreneurindia.co www.niir.org The application segment of the India Corn Starch Market was dominated by the food and beverage industry. The rapid growth of India's population, as well as its rapid industrialization, has fueled the demand for corn starch.
  • 22. www.entrepreneurindia.co www.niir.org THEGLOBALCORNGLUCOSEMARKET In 2020, the global corn glucose market will be worth US$ 2.1 billion. Corn glucose, also known as glucose syrup, is a food syrup made from corn starch hydrolysis. It's primarily a concentrated calorie source with no nutritional benefit. Corn glucose has become a common sugar substitute over the last few years. Corn glucose demand in the food processing industry has also increased significantly in recent years.
  • 23. www.entrepreneurindia.co www.niir.org It is primarily used as a main ingredient in commercially prepared foods to enhance flavour, improve colour, add volume, and give the food a smooth texture. Corn glucose is widely used in confectionery, preserves, tinned fruits, ice cream, sorbets, juices, dairy cakes, cookies, pastry, cereals, ketchup, sauces, vitamin tonics, and cough medicine since it prevents sugar crystallization.
  • 24. www.entrepreneurindia.co www.niir.org KEYPLAYERS  Aksharchem (India) Ltd.  Amaravati Agro Ltd.  Cargill India Pvt. Ltd.  Devi Corn Products Ltd.  Gayatri Bioorganics Ltd.  Gujarat Ambuja Exports Ltd.  Gulshan Polyols Ltd.
  • 29. COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Proposed Total Land & Site Development Exp. 0.00 95.00 95.00Capital 0.00 1123.95 1123.95 Buildings 0.00 384.00 384.00Share Premium 0.00 0.00 0.00 Plant & Machineries 0.00 3206.50 3206.50Other Type Share Capital 0.00 0.00 0.00 Motor Vehicles 0.00 20.00 20.00Reserves & Surplus 0.00 0.00 0.00 Office Automation Equipments 0.00 211.50 211.50Cash Subsidy 0.00 0.00 0.00 Technical Knowhow Fees & Exp. 0.00 100.00 100.00Internal Cash Accruals 0.00 0.00 0.00 Franchise & Other Deposits 0.00 0.00 0.00 Long/Medium Term Borrowings 0.00 3371.84 3371.84 Preliminary& Pre-operative Exp 0.00 10.00 10.00Debentures / Bonds 0.00 0.00 0.00 Provision for Contingencies 0.00 315.65 315.65Unsecured Loans/Deposits 0.00 0.00 0.00 Margin Money - Working Capital 0.00 153.13 153.13 TOTAL 0.00 4495.78 4495.78TOTAL 0.00 4495.78 4495.78 www.entrepreneurindia.co www.niir.org
  • 30. Year Annualised Book Value Debt Dividend Retained Earnings Payout Probable Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times ` ` ` ` ` % ` % ` % 1-2 3.92 9.26 13.92 24.00 0.00 100.00 3.92 0.00 3.92 1.00 0.00 2-3 6.06 10.63 19.97 18.00 0.00 100.00 6.06 0.00 6.06 1.00 0.00 3-4 8.24 12.17 28.22 12.00 0.00 100.00 8.24 0.00 8.24 1.00 0.00 4-5 10.43 13.80 38.64 6.00 0.00 100.00 10.43 0.00 10.43 1.00 0.00 5-6 12.59 15.49 51.23 0.00 0.00 100.00 12.59 0.00 12.59 1.00 0.00 www.entrepreneurindia.co www.niir.org
  • 31. www.entrepreneurindia.co www.niir.org Year D. S. C. R. Debt / - Deposits Debt Equity as- Equity Total Net Worth Return on Net Worth Profitability Ratio Assets Turnover Ratio Current Ratio Individu al Cumulativ e Overall GPM PBT PAT Net Contribu tion P/V Ratio (Number of times) (Number of times) % % % % % % Initial 3.00 3.00 1-2 1.37 1.37 1.72 1.72 2.17 14.08% 7.73% 6.91% 2639.16 41.42% 1.31 0.89 2-3 1.57 1.47 0.90 0.90 1.26 17.55% 12.83% 9.16% 3052.51 41.07% 1.49 1.25 3-4 1.81 1.57 1.83 0.43 0.43 0.71 19.94% 16.46% 10.90% 3487.95 41.06% 1.59 1.67 4-5 2.12 1.69 0.16 0.16 0.39 21.61% 19.10% 12.26% 3923.39 41.05% 1.60 2.15 5-6 2.49 1.83 0.00 0.00 0.20 22.80% 21.05% 13.33% 4358.83 41.05% 1.55 4.27
  • 32. BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 41.13% Total BEP (% of Installed Capacity) 48.61% IRR, PAYBACK and FACR Internal Rate of Return .. ( In %age ) 20.98% Payback Period of the Project is ( In Years ) After 3 Years Fixed Assets Coverage Ratio ( No. of times ) 4.850 www.entrepreneurindia.co www.niir.org
  • 33. www.entrepreneurindia.co www.niir.org Major Queries/Questions Answered in the Report? 1. What is Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing industry ? 2. How has the Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Plant ? 4. What are the requirements of Working Capital for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ?
  • 34. www.entrepreneurindia.co www.niir.org 5. What is the structure of the Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business and who are the key/major players ? 6. What is the total project cost for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business? 7. What are the operating costs for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ? 8. What are the machinery and equipment requirements for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ?
  • 35. www.entrepreneurindia.co www.niir.org 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ? 10. What are the requirements of raw material for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business? 12. What is the Manufacturing Process of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)?
  • 36. www.entrepreneurindia.co www.niir.org 13. What is the total size of land required for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ? 14. What will be the income and expenditures for Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business? 15. What are the Projected Balance Sheets of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant ? 16. What are the requirement of utilities and overheads for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant? 17. What is the Built up Area Requirement and cost for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business?
  • 37. www.entrepreneurindia.co www.niir.org 18. What are the Personnel (Manpower) Requirements for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business? 19. What are Statistics of Import & Export for Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water)? 20. What is the time required to break-even of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business? 21. What is the Break-Even Analysis of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant? 22.What are the Project financials of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business?
  • 38. www.entrepreneurindia.co www.niir.org 23. What are the Profitability Ratios of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Project? 24. What is the Sensitivity Analysis-Price/Volume of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant? 25. What are the Projected Pay-Back Period and IRR of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant? 26. What is the Process Flow Sheet Diagram of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing project?
  • 39. www.entrepreneurindia.co www.niir.org 27. What are the Market Opportunities for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing plant? 28. What is the Market Study and Assessment for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business? 29. What is the Plant Layout for setting up Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Manufacturing Business?
  • 40. www.entrepreneurindia.co www.niir.org Table of Contents of the Project Report
  • 41. www.entrepreneurindia.co www.niir.org 1. PROJECT LOCATION • DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION • General • History • Geography • Natural Resources • Land Utilization • Climate • Demographics • Boundaries and Topography • Map • Tourist Places • Economy • Education • Transportation
  • 42. www.entrepreneurindia.co www.niir.org 2. INTRODUCTION • MAIZE STARCH • GLUCOSE SYRUP • MAIZE GERMS • MAIZE FIBRES • MAIZE GLUTEN • STEEP WATER 3. USES & APPLICATIONS • MAIZE STARCH • GLUCOSE SYRUP • MAIZE GERMS • MAIZE FIBRES • MAIZE GLUTEN • STEEP WATER
  • 43. www.entrepreneurindia.co www.niir.org 4. PRODUCT DETAILS • MAIZE STARCH • Starch Strucrue • Uses • Properties • GLUCOSE SYRUP • Structure of Glucose • LIQUID GLUCOSE • Specification • Uses of Liquid Glucose • MAIZE GERMS • Features • Applications • Specification
  • 44. www.entrepreneurindia.co www.niir.org • MAIZE FIBRES • Specifications • Physical and Chemical Values • MAIZE GLUTEN • Features • Applications • Specification • STEEP WATER • Appearance • Applications • Specification
  • 45. www.entrepreneurindia.co www.niir.org 5. B.I.S. SPECIFICATIONS • IS 1005: 1992 (REAFFIRMED YEAR: 2018) EDIBLE MAIZE STARCH (CORN FLOUR) • IS 1184: 1977 (REAFFIRMED YEAR: 2019) MAIZE STARCH, COTTON TEXTILE INDUSTRY • IS 2151: 1985 (REAFFIRMED YEAR: 2019) MAIZE GERM OIL CAKE AS LIVESTOCK FEED INGREDIENT • IS 2152: 2013 (REAFFIRMED YEAR: 2018) MAIZE GLUTEN AS LIVESTOCK FEED INGREDIENT • IS 16518: 2018 MAIZE — SPECIFICATION • IS 8847: 1978 (REAFFIRMED YEAR: 2014) DRIED GLUCOSE SYRUP • IS 873: 1974 (REAFFIRMED YEAR: 2015) LIQUID GLUCOSE
  • 46. www.entrepreneurindia.co www.niir.org 6. MARKET SURVEY • MAIZE WET MILLING WORLDWIDE MARKET • MAIZE STARCH MARKET • India Corn Starch Market Overview • Key Takeaways • Type-Segment Analysis • Application - Segment Analysis • Region - Segment Analysis • Drivers – India Corn Starch Market • Challenges – India Corn Starch Market • Market Landscape • GLOBAL MAIZE STARCH MARKET • Market Overview • Recent Developments in Corn Starch Industry • Key Players
  • 47. www.entrepreneurindia.co www.niir.org • ASIA PACIFIC MARKET IN MAIZE STARCH • Glucose Market • Market Overview • Recent Developments in Glucose Syrup Industry • Drivers • Regional Analysis • Key Players in the Market • MAIZE GERMS MARKET • Regional Analysis • Market: Key Players • MAIZE GLUTEN MARKET • Major Players • CORN STEEP LIQUOR MARKET • Key Players • Key Importers
  • 48. www.entrepreneurindia.co www.niir.org 7. EXPORT & IMPORT: ALL COUNTRIES • EXPORT: ALL COUNTRIES • Maize (Corn) • Starch of Maize (Corn) • Glucose Liquid • Germ of Cerls Whole Rolld Flaked or Ground • Resdus of Starch Mnufctr and Smlr Residues • Dextrose Other Than Solid • IMPORT: ALL COUNTRIES • Maize (Corn) • Starch of Maize (Corn) • Glucose Liquid • Germ of Cerls Whole Rolld Flaked or Ground • Resdus of Starch Mnufctr and Smlr Residues • Dextrose Other Than Solid
  • 49. www.entrepreneurindia.co www.niir.org 8. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES • ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE • PROFITS & APPROPRIATIONS • TOTAL LIABILITIES • TOTAL ASSETS • NET CASH FLOW FROM OPERATING ACTIVITIES • SECTION – I • Name of Company with Contact Details • Name of Director(S) • Credit Ratings • Plant Capacity • Location of Plant • Name of Raw Material(S) Consumed with Quantity & Cost
  • 50. www.entrepreneurindia.co www.niir.org • SECTION- II • Assets • Cash Flow • Cost as % Ge of Sales • Forex Transaction • Growth in Assets & Liabilities • Growth in Income & Expenditure • Income & Expenditure • Liabilities • Liabilities • Liquidity Ratios • Profitability Ratio • Profits • Return Ratios • Structure of Assets & Liabilities (%) • Working Capital & Turnover Ratios
  • 51. www.entrepreneurindia.co www.niir.org 9. COMPANY PROFILE OF MAJOR PLAYERS 10. EXPORT & IMPORT STATISTICS OF INDIA • EXPORT STATISTICS OF MAIZE STARCH • IMPORT STATISTICS OF MAIZE STARCH • EXPORT STATISTICS OF LIQUID GLUCOSE • EXPORT STATISTICS OF MAIZE GERMS • IMPORT STATISTICS OF MAIZE GERMS 11. PRESENT MANUFACTURERS 12. RAW MATERIALS • ANALYSIS OF SOME VARIETIES OF MAIZE • SPECIAL GRADES FOR CORN • MAIZE (CORN) MARKET • Current Maize Utilization Pattern • State-wise Maize Production • Maize Outlook • Maize Price Outlook
  • 52. www.entrepreneurindia.co www.niir.org 13. CHEMICAL COMPOSITION OF RAW MATERIAL 14. MAIZE PROCESS BY WET MILLING 13. BASIC RAW MATERIAL REQUIRED 14. AVERAGE RECOVERY OF VARIOUS PRODUCTS OF MAIZE DURING THE WET MILLING 15. PROCESS DETAILS 15. PROCESS FLOW DIAGRAMS 13. OVERVIEW OF PROCESS AND PRODUCTS OF CORN WET MILLING 14. COMPLETE MANUFACTURING CYCLE FLOW CHART FOR MAIZE PRODUCTS 16. PROCESS DETAIL OF LIQUID GLUCOSE 17. PROCESS FLOW DIAGRAM OF LIQUID GLUCOSE
  • 53. www.entrepreneurindia.co www.niir.org 18. BUYER’S LIST • CONTACT DETAILS OF BUYER’S • NAME OF DIRECTOR(S) • PLANT CAPACITY • CREDIT RATINGS • PLANT LOCATION • COMPANY WISE CONSUMPTION DETAIL OF THE RAW MATERIALS 19. SUPPLIERS OF PLANT & MACHINERY 20. SUPPLIERS OF RAW MATERIAL 21. PHOTOGRAPHS/IMAGES FOR AS REFERENCE • PRODUCT PHOTOGRAPH • RAW MATERIAL PHOTOGRAPHS • MACHINERY PHOTOGRAPHS 22. PLANT LAYOUT
  • 54. www.entrepreneurindia.co www.niir.org Project Financials • Project at a Glance Annexure • Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses
  • 55. www.entrepreneurindia.co www.niir.org • Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) • Other Fixed Assets………………………………………..........….......6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
  • 56. www.entrepreneurindia.co www.niir.org • Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....……..9 • Turnover Per Annum ……………………………………….....…10 • Share Capital…………………………………………………….....11 Equity Capital Preference Share Capital
  • 57. www.entrepreneurindia.co www.niir.org • Annexure 1 :: Cost of Project and Means of Finance • Annexure 2 :: Profitability and Net Cash Accruals  Revenue/Income/Realisation  Expenses/Cost of Products/Services/Items  Gross Profit  Financial Charges  Total Cost of Sales  Net Profit After Taxes  Net Cash Accruals
  • 58. www.entrepreneurindia.co www.niir.org • Annexure 3 :: Assessment of Working Capital requirements  Current Assets  Gross Working Capital  Current Liabilities  Net Working Capital  Working Note for Calculation of Work-in-process • Annexure 4 :: Sources and Disposition of Funds
  • 59. www.entrepreneurindia.co www.niir.org • Annexure 5 :: Projected Balance Sheets  ROI (Average of Fixed Assets)  RONW (Average of Share Capital)  ROI (Average of Total Assets) • Annexure 6 :: Profitability Ratios  D.S.C.R  Earnings Per Share (EPS)  Debt Equity Ratio
  • 60. www.entrepreneurindia.co www.niir.org • Annexure 7 :: Break-Even Analysis  Variable Cost & Expenses  Semi-Variable/Semi-Fixed Expenses  Profit Volume Ratio (PVR)  Fixed Expenses / Cost  B.E.P
  • 61. www.entrepreneurindia.co www.niir.org • Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume  Resultant N.P.B.T  Resultant D.S.C.R  Resultant PV Ratio  Resultant DER  Resultant ROI  Resultant BEP
  • 62. www.entrepreneurindia.co www.niir.org • Annexure 12 :: Shareholding Pattern and Stake Status  Equity Capital  Preference Share Capital • Annexure 13 :: Quantitative Details-Output/Sales/Stocks  Determined Capacity P.A of Products/Services  Achievable Efficiency/Yield % of Products/Services/Items  Net Usable Load/Capacity of Products/Services/Items  Expected Sales/ Revenue/ Income of Products/ Services/ Items
  • 63. www.entrepreneurindia.co www.niir.org • Annexure 14 :: Product wise Domestic Sales Realisation • Annexure 15 :: Total Raw Material Cost • Annexure 16 :: Raw Material Cost per unit • Annexure 17 :: Total Lab & ETP Chemical Cost • Annexure 18 :: Consumables, Store etc. • Annexure 19 :: Packing Material Cost • Annexure 20 :: Packing Material Cost Per Unit
  • 64. www.entrepreneurindia.co www.niir.org • Annexure 21 :: Employees Expenses • Annexure 22 :: Fuel Expenses • Annexure 23 :: Power/Electricity Expenses • Annexure 24 :: Royalty & Other Charges • Annexure 25 :: Repairs & Maintenance Expenses • Annexure 26 :: Other Manufacturing Expenses • Annexure 27 :: Administration Expenses • Annexure 28 :: Selling Expenses
  • 65. www.entrepreneurindia.co www.niir.org • Annexure 29 :: Depreciation Charges – as per Books (Total) • Annexure 30 :: Depreciation Charges – as per Books (P & M) • Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) • Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) • Annexure 33 :: Interest and Repayment - Term Loans • Annexure 34 :: Tax on Profits • Annexure 35 :: Projected Pay-Back Period and IRR
  • 66. www.entrepreneurindia.co www.niir.org Reasons for Buying our Report: • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product • This report provides vital information on the product like it’s characteristics and segmentation • This report helps you market and place the product correctly by identifying the target customer group of the product
  • 67. www.entrepreneurindia.co www.niir.org • This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials • The report provides a glimpse of government regulations applicable on the industry • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions
  • 68. OURAPPROACH • Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years. • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report www.entrepreneurindia.co www.niir.org
  • 69. www.entrepreneurindia.co www.niir.org Scope of the Report The report titled “Market Survey cum Detailed Techno Economic Feasibility Report on Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water).” provides an insight into Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) project. The report assesses the market sizing and growth of the Indian Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:
  • 70. www.entrepreneurindia.co www.niir.org • Good Present/Future Demand • Export-Import Market Potential • Raw Material & Manpower Availability • Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) sector in India along with its business prospects. Through this report we have identified Maize Processing Unit (Starch, Glucose, Germs, Fibres, Gluten & Steep Water) project as a lucrative investment avenue.
  • 71. www.entrepreneurindia.co www.niir.org Tags #DetailedProjectReport #businessconsultant #BusinessPlan #feasibilityReport #NPCS #industrialproject #entrepreneurindia #startupbusiness #MaizeProcessing #MaizeProduction #MaizeIndustry #MaizeBusiness #BusinessIdeas #StartupBusinessIdeas #BusinessOpportunity #CornIndustry #CornManufacturing #CornProduction
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  • 75. www.entrepreneurindia.co www.niir.org OUR CLIENTS Our inexhaustible Client list includes public-sector companies, Corporate Houses, Government undertaking, individual entrepreneurs, NRI, Foreign investors, non-profit organizations and educational institutions from all parts of the World. The list is just a glimpse of our esteemed & satisfied Clients. Click here to take a look https://goo.gl/G3ICjV
  • 76. www.entrepreneurindia.co www.niir.org Select and Choose the Right Business Startup for You (Instant Online Project Identification and Selection) Finding the right startup business is one of the most popular subject today. Starting a business is no easy endeavor, but the time, effort, and challenges can be worth it if you succeed. To give yourself the best chance to be successful, take your time to carefully find the right business for you. We, at NPCS, endeavor to make business selection a simple and convenient step for any entrepreneur/startup. Our expert team, by capitalizing on its dexterity and decade's long experience in the field, has created a list of profitable ventures for entrepreneurs who wish to diversify or venture. The list so mentioned is updated regularly to give you a regular dose of new emerging opportunities. Visit:https://www.entrepreneurindia.co/project-identification
  • 77. www.entrepreneurindia.co www.niir.org Download Complete List of Project Reports: Detailed Project Reports Visit:- https://www.entrepreneurindia.co/complete-project-list NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries. Our Market Survey cum Detailed Techno Economic Feasibility Report provides an insight of market in India. The report assesses the market sizing and growth of the Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.
  • 78. www.entrepreneurindia.co www.niir.org And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:  Good Present/Future Demand  Export-Import Market Potential  Raw Material & Manpower Availability  Project Costs and Payback Period The detailed project report covers all aspect of business, from analyzing the market, confirming availability of various necessities such as Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule,
  • 79. www.entrepreneurindia.co www.niir.org Working Capital Requirement, uses and applications, Plant Layout, Project Financials, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis. The DPR (Detailed Project Report) is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitalized data bank. We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in India along with its business prospects……Read more
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  • 98. www.entrepreneurindia.co www.niir.org 1. Overview 2. Market Analysis 2.1Growth Drivers 2.2Emerging Trends in the Industry 2.3Regulatory Framework 2.4SWOT Analysis 2.5Herfindahl–Hirschman Index (HHI) 3. Market Forecasts 4. Key Players 5. Key Financials and Analysis 5.1 Contact Information 5.2 Key Financials 5.3 Financial comparison 5.4 Industry Size & Outlook
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