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The document discusses three main methods of manufacturing: one-off production, batch production, and mass production. One-off production involves high skill levels and flexibility but is expensive and has limited market appeal. Batch production uses skilled and semi-skilled workers for a limited range of similar products, providing flexibility while maintaining quality. Mass production employs mostly unskilled labor in large factories to produce one item at low cost but with environmental, economic, and ethical disadvantages.
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3. The summary emphasizes how product and process design evolve together to deliver high quality, low cost products to customers through flexible, optimized processes. Continuous improvement is important to staying competitive.
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2) Batch production systems process multiple jobs in groups through shared equipment. Products have unique processing steps. Examples include machine shops and furniture making.
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4) Continuous production manufactures very high volumes of standardized commodity products like steel and chemicals through non-stop automated processes.
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2. Key factors that influence process design are discussed, including product design, demand patterns, production quantity, customer involvement, and environmental concerns. Tools for process improvement like continuous process improvement (CPI) and problem solving methods are also covered.
3. The summary emphasizes how product and process design evolve together to deliver high quality, low cost products to customers through flexible, optimized processes. Continuous improvement is important to staying competitive.
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2. It also covers topics like life cycles, standardization, mass customization, modular design, reliability, and approaches to improve reliability and design robust products. Mass customization involves producing standardized goods that allow some customization through delayed differentiation or modularity.
3. Modular design involves subdividing components into interchangeable modules for easier manufacturing, assembly, repair and customization. Reliability is the ability of a product to function as intended under specified conditions. It
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Mysore WhatsApp group:- https://chat.whatsapp.com/EhqtHtCC75vCAX7gaO842N
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Shubham Chaurasia - https://www.linkedin.com/in/shubhamchaurasia1/
Giridhar Meka - https://www.linkedin.com/in/giridharmeka
Priya Shaw - https://www.linkedin.com/in/priya-shaw
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Man 01 issues
- 2. Methods of Manufacturing There are three main Methods of Manufacturing One off Batch Production Mass Production There are a number of issues with each method that Warrant closer attention. ian.bates@franklin.ac.uk
- 3. One Off Production One off production – sometimes known as Bespoke Requires a high level of skill and specialism. High degree of flexibility in products and manufacturing. Produces a unique one of a kind product. Time consuming and expensive. Advantages – Unique high quality product specific to the individual consumer and matching their needs exactly. Disadvantages – Expensive in manpower and materials. Limited Market Appeal. ian.bates@franklin.ac.uk
- 4. Example of One Off Production ian.bates@franklin.ac.uk
- 5. Batch Production Batch Production – Usually a small to medium scale workshop environment producing a limited range of products that are similar e.g. similar materials or similar design. Skilled and semi skilled crafts persons required. Some degree of flexibility in the products and manufacturing approach. Advantages – Flexible production can adapt more easily to changes in market, trends, consumer needs. Repeatable nature of products leads to quality and accuracy but provides possibility for some individualism for the consumer. Disadvantages - ian.bates@franklin.ac.uk
- 6. Examples of Batch Production ian.bates@franklin.ac.uk
- 7. Mass Production Mass Production – Large scale factory operation. producing a very limited range of products or just 1. Mostly unskilled labour. No flexibility. Advantages – Repeatable nature of products leads to quality and accuracy Low cost to the consumer. Disadvantages - Environmental, Economic & Ethical Impact to local area. Bulk buying power means lower prices to suppliers. Low wages to unskilled workers. Poorer working conditions. Need for engineered obsolescence (product must be need replacing at some point) ian.bates@franklin.ac.uk