1. -
DRAWING NO :
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 & 3-09-Z01 )
LP - HP FLARE
LIFTING PLAN
DRAWING TITLE :
- A
REV.
-
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
CONTRACTOR :
DATE
REV
BR
ISSUED FOR INFORMATION
A
NOTE :
NTS
OWNER:
04/06/22 JS
NANG
2. N
11
DRAWING NO :
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 & 3-09-Z01 )
LP - HP FLARE
LIFTING PLAN
DRAWING TITLE :
- A
REV.
1
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
CONTRACTOR :
DATE
REV
BR
ISSUED FOR INFORMATION
A
NOTE :
NTS
OWNER:
04/06/22 JS
NANG
ZOO
ML
ION
ZM
C
85
X
c
m
g
Q
Y
5
0
K
ASME B30.5 MOBILE AND LOCOMOTIVE CRANE
3. 11
DRAWING NO :
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 & 3-09-Z01 )
LP - HP FLARE
LIFTING PLAN
DRAWING TITLE :
- A
REV.
2
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
CONTRACTOR :
DATE
REV
BR
ISSUED FOR INFORMATION
A
NOTE :
NTS
OWNER:
04/06/22 JS
NANG
4. 11
DRAWING NO :
-
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
OWNER:
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 & 3-09-Z01 )
LP - HP FLARE
LIFTING PLAN
DRAWING TITLE :
- A
REV.
3
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
CONTRACTOR :
DATE
JS
REV
BR
ISSUED FOR INFORMATION NANG
04/06/22
A
NOTE :
ZOOM
LION
ZMC
85
X
c
m
g
Q
Y
5
0
K
ZOOM
LION
ZMC
85
X
c
m
g
Q
Y
5
0
K
ZOOM
LION
ZMC
85
X
c
m
g
Q
Y
5
0
K
ZOOM
LION
ZMC
85
X
c
m
g
Q
Y
5
0
K
ZOOM
LION
ZMC
85
X
c
m
g
Q
Y
5
0
K
ZOOM
LION
ZMC
85
X
c
m
g
Q
Y
5
0
K
5. XCMG QY50K (TAILING CRANE)
ZOOMLION ZMC 85 (MAIN CRANE)
11
DRAWING NO :
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 & 3-09-Z01 )
LP - HP FLARE
LIFTING PLAN
DRAWING TITLE :
- A
REV.
4
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
CONTRACTOR :
DATE
REV
BR
ISSUED FOR INFORMATION
A
NOTE :
NTS
OWNER:
04/06/22 JS
NANG
6. 11
DRAWING NO :
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 & 3-09-Z01 )
LP - HP FLARE
LIFTING PLAN
DRAWING TITLE :
- A
REV.
5
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
DATE
REV
BR
ISSUED FOR INFORMATION
A
NOTE :
NTS
CONTRACTOR :
OWNER:
04/06/22
N
JS
NANG
ZOO
ML
ION
ZM
C
85
X
c
m
g
Q
Y
5
0
K
7. 11
DRAWING NO :
NTS
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 & 3-09-Z01 )
LP - HP FLARE
LIFTING PLAN
DRAWING TITLE :
- A
REV.
6
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
DATE
JS
REV
BR
ISSUED FOR INFORMATION
04/06/22
A
NOTE :
CONTRACTOR :
OWNER:
NANG
N
ZO
OM
LIO
N
ZM
C
85
8. 11
DRAWING NO :
NTS
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 )
HP FLARE TIP
LIFTING PLAN
DRAWING TITLE :
- A
REV.
7
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
DATE
REV
BR
ISSUED FOR INFORMATION
04/06/22
A
NOTE :
CONTRACTOR :
OWNER:
N
JS
NANG
ZO
OM
LIO
N
ZM
C
85
9. 11
DRAWING NO :
NTS
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z02 )
HP FLARE TIP
LIFTING PLAN
DRAWING TITLE :
- A
REV.
8
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
DATE
REV
ISSUED FOR INFORMATION
04/06/22
A
NOTE :
CONTRACTOR :
OWNER:
JS
NANG BR
10. 11
DRAWING NO :
NTS
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z01 )
LP FLARE TIP
LIFTING PLAN
DRAWING TITLE :
- A
REV.
9
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
DATE
JS
REV
BR
ISSUED FOR INFORMATION
04/06/22
A
NOTE :
CONTRACTOR :
OWNER:
NANG
N
ZO
OM
LIO
N
ZM
C
85
11. 11
DRAWING NO :
NTS
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z01 )
LP FLARE TIP
LIFTING PLAN
DRAWING TITLE :
- A
REV.
10
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
DATE
JS
REV
BR
ISSUED FOR INFORMATION
04/06/22
A
NOTE :
CONTRACTOR :
OWNER:
NANG
12. 11
DRAWING NO :
NTS
SCALE :
PROJECT : UPGRADING FASILITAS PRODUKSI SP KARANG BARU
APPD
CHKD
PT. PERTAMINA EP APPROVAL
( 3-09-Z01 )
LP FLARE TIP
LIFTING PLAN
DRAWING TITLE :
- A
REV.
11
SHEET
DRAWING REFERENCE DESCRIPTION DESCRIPTION PREPD
DATE
JS
REV
BR
ISSUED FOR INFORMATION
04/06/22
A
NOTE :
CONTRACTOR :
OWNER:
NANG
N
13. 0 / 35
ZOOMLION ZMC85 TRUCK CRANE
TECHNICAL SPECIFICATIONS
ZMC85/27Y
ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO., LTD
15. ZMC85/27Y
1 / 35
ZOOMLION ZMC85 TRUCK CRANE
TECHNICAL SPECIFICATIONS
ZMC85/27Y
1. Product characteristics
ZOOMLION ZMC85 truck crane, which integrates our many years’ experience in designing and
manufacturing mobile cranes with advanced technology, is a new-generation and
high-performance product developed to meet the market demands. Its performances, such as
lifting height, main boom length, working speed and lifting capacity, have achieved advanced
international level.
This product is a truck crane of full range slewing function, telescopic boom sections and
pilot-operated proportional controlled systems. The crane adopts self-manufactured full-width
4-axle special purpose chassis (8×4 drive, offering convenient and flexible steering, 8×8 steer,
providing small turning radius), providing wide vision, spacious cab and luxurious equipment.
The latest pilot-operated proportional directional control valve and variable pump + gear pump
system ensure that each executive mechanism makes full use of its working capability. The
easy-controlled, flexible, reliable and stepless speed regulated joysticks (L / R) can provide the
crane with smooth simultaneous movements between “Spool winches up”, “Reel winches off”,
“Derricking”, “Slewing” and “Telescope boom in / out”, which greatly improve the crane’s working
efficiency. The safety devices such as relief valve, balance valve, hydraulic lock and brake valve
fitted in hydraulic system prevent the accidents caused by oil line overload and oil pipe ruptures.
The complete lighting systems and the safety devices such as load moment limiter ensure your
safety during operation and are convenient for night work.
This crane has a novel style which makes it beautiful in figure, in form and in color.
2. Specifications, complete vehicle
2.1 Product model
Model in engineering industry: ZMC85
16. ZMC85/27Y
2 / 35
2.2 Technical data
Item Value Remarks
Working
performance
Max. rated lifting capacity kg 85000
Max. load moment of basic boom kN.m 2764
Max. load moment of max. length main
boom kN.m
1376
Max. lifting height of basic boom m 12.8
Max. lifting height of main boom m 46.4 These parameters do
not include deflection of
boom and jib.
Max. lifting height of jib m 62.5
Working
speeds
Max. hoist rope speed (main winch)
m/min
140 Drum 4th
layer
Max. hoist rope speed (auxiliary winch)
m/min
120 Drum 2nd
layer
Boom derricking up time s 55
Boom telescoping out time s 110
Slewing speed r/min 0 - 1.7
Driving
Max. driving speed km/h 75
Max. gradeability % 37
Min. turning diameter m ≤20
Min. ground clearance mm 300
Oil consumption per hundred kilometers
L
48
Mass
Deadweight in driving condition kg 48000
Complete vehicle kerb mass kg 47870
Front axle load kg 24000
Rear axle load kg 24000
Dimensions
Overall dimensions (L×W×H) mm 14500×2800×3850
Outrigger spread (L) m 6.15
Outrigger spread (W) m
Completely
extended: 7.8 m
Intermediately
extended: 5.17 m
Tail slewing radius mm 4300
Main boom length m 12.0 - 46.0
Main boom
angle °
-2 - 80
Jib length m 9.5, 16.0
Offset ° 0, 15, 30
22. Safety Standard for Cableways, Cranes, Derricks, Hoists,
Hooks, Jacks, and Slings
A N A M E R I C A N N A T I O N A L S TA N D A R D
Mobile and
Locomotive
Cranes
ASME B30.5-2004
(Revision of ASME B30.5-2000)
Copyright ASME International
Provided by IHS under license with ASME
Not for Resale
No reproduction or networking permitted without license from IHS
--`,,```,,,,````-`-`,,`,,`,`,,`---
23. A N A M E R I C A N N A T I O N A L S T A N D A R D
MOBILE AND
LOCOMOTIVE
CRANES
ASME B30.5-2004
(Revision of ASME B30.5-2000)
SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
Copyright ASME International
Provided by IHS under license with ASME
Not for Resale
No reproduction or networking permitted without license from IHS
--`,,```,,,,````-`-`,,`,,`,`,,`---
24. ASME B30.5-2004 MOBILE AND LOCOMOTIVE CRANES
Chapter 5-1
Construction and Characteristics
SECTION 5-1.1: LOAD RATINGS
5-1.1.1 Load Ratings — Where Stability Governs
Lifting Performance
(a) The margin of stability for determination of load
ratings, with booms of stipulated lengths at stipulated
working radii for the various types of crane mountings,
is established by taking a percentage of the loads that
will produce a condition of tipping or balance with the
boom in the least stable direction relative to the mount-
ing. With the indicated types of mounting under condi-
tions stipulated in paras. 5-1.1.1(b) and (c), the load
ratings shall not exceed the percentages for cranes given
in Table 1.
(b) The following stipulations shall govern the appli-
cation of the values in para. 5-1.1.1(a) for locomotive
cranes:
(1) The crane shall be standing on a track that is
level within 1% grade.
(2) The radius of the load is the horizontal distance
from a projection of the axis of rotation to the rail support
surface, before loading, to the center of the vertical hoist
line or tackle with load applied.
(3) Tipping loads from which ratings are deter-
mined shall be applied under static conditions only, i.e.,
without the dynamic effect of lifting, lowering, swing-
ing, or booming.
(4) The weight of all auxiliary handling devices
such as lower load block, hooks, and slings shall be
considered as part of the load.
(c) Stipulations governing the application of the val-
ues in para. 5-1.1.1(a) shall be in accordance with ANSI/
SAE J765.
(d) The effectiveness of these preceding stability fac-
tors will be influenced by such additional factors as
freely suspended loads, track, wind, or ground condi-
tions, condition and inflation of rubber tires, boom
lengths, proper operating speeds for existing conditions,
and, in general, careful and competent operation. Any
standard attachments to the boom such as jibs and auxil-
iary or whip lines shall be considered as affecting stabil-
ity and a deduction shall be made from load ratings in
accordance with the manufacturer’s instructions. The
effect of lights, pile lead adaptors, or other nonstandard
attachments shall also be deducted from load ratings.
All of these shall be taken into account.
(e) When cranes included in the scope of B30.5 are
mounted on barges or pontoons, factors in addition to
8
Table 1 Crane Load Ratings
Maximum
Type of Crane Mounting Load Ratings, %
Locomotive, without outrigger (stabilizer)
support [Note (1)]
Booms 60 ft (18 m) or less 85
Booms over 60 ft (18 m) 85 [Note (2)]
Locomotive, using outriggers (stabilizers) 80
fully extended and set
Crawler, without outrigger support 75
Crawler, using outriggers fully extended 85
and set
Wheel mounted, without outrigger support 75
Wheel mounted, using outriggers fully 85
extended and set, with tires off
supporting surface
Wheel mounted, using outrigger beams Notes (3) and (4)
partially extended and set, with
tires off supporting surface
Commercial truck vehicle mounted, with 85
stabilizers extended and set
Commerical truck mounted, using Notes (3) and (4)
stabilizers partially extended and set
NOTES:
(1) As a precaution while testing for free ratings, outriggers should
be loosely applied; rail clamps should not be used.
(2) The difference between the backward stability moment and the
forward moment resulting from the load should not be less than
30,000 lb-ft (40,675 N · m) with the backward stability moment
being the greater.
(3) The following formula shall be used for less than full extension
of all outrigger beams to find the rated capacity:
P ≤ (T − 0.1F )/1.25
where
F p load applied at boom tip that gives the same moment
effect as boom mass
P p rated capacity in the lifting direction specified
T p tipping load
(4) If crane operation with outriggers in positions other than fully
extended is permitted by the crane manufacturer, specified proce-
dures, ratings, and limitations for any configurations that are
permitted shall be provided.
those stipulated in paras. 5-1.1.1 and 5-1.1.2 will influ-
ence the stability and structural competence. The load
rating for a crane on a barge or pontoon shall be modified
as recommended by the manufacturer or a qualified
person (refer to ASME B30.8).
(04)
Copyright ASME International
Provided by IHS under license with ASME
Not for Resale
No reproduction or networking permitted without license from IHS
--`,,```,,,,````-`-`,,`,,`,`,,`---
MAX. PERCENT OF
CRANE UTILIZATION
25. ENGINEERING DOCUMENT
PO No.
4600003446
Document No.
KCI-DWG-SO-1321-GA
Total Pages :
3 Pages
PENGADAAN HP & LP FLARE PACKAGE UNTUK
PENYELESAIAN UPGRADING FASILITAS PRODUKSI S.P. KARANG BARU
GENERAL ARRANGEMENT DRAWING
0 08/03/2022
MKA
YL DR
B1 29/01/2022 Issued for Approval MKA YL DR
B 03/01/2022 Issued for Approval MKA YL DR
A 29/11/2021 Issued for Review MKA YL DR
Rev Date Description
Prepared Checked Approved Initial Approved
PT KOBAR COMBUSTINDO PT ELNUSA FAB KONS
AUL
Issued for Constraction
26. PENGADAAN HP & LP FLARE PACKAGE
UNTUK PENYELESAIAN UPGRADING
FAS. PROD. S.P. KARANG BARU
KCI-DWG-SO-1321-GA Rev. 0
GENERAL ARRANGMENT
DRAWING
Date : 08 Maret 2022
Hal 2 of 3
RECORD OF REVISION
Rev. No. Page Date Revision
A All 29 Nov 2021 Release pertama
B All 03 Jan 2022 Revisi orientasi, gaya/moment pada base dan hal lain
untuk mengakomodasi koordinat deadment dan stack
base di lapangan
B1 All 29 Jan 2022 Revisi elevasi inlet nozzle flare HP, LP dan pipa attachment
Komen pada anchor bolt holes tidak di aplikasikan untuk
memudahkan instalasi.
Koreksi tag number HP dan LP flare stack
Koreksi penulisan orientasi guy wire
Koreksi design pressure
Update stack weight
Update base loading
Perubahan panjang segmen stack
Nozzle identification update
27.
28. ENGINEERING DOCUMENT
PO No.
4600003446
Document No.
KCI-DWG-SO-1321-FT
Total Pages :
4 Pages
PENGADAAN HP & LP FLARE PACKAGE UNTUK
PENYELESAIAN UPGRADING FASILITAS PRODUKSI S.P. KARANG BARU
FLARE TIP DRAWING
0 27/02/2022 IFC MKA
YL
DR
B1 21/01/2022 Issued for Approval MKA YL DR
B 16/12/2021 Issued for Approval MKA YL DR
A 29/11/2021 Issued for Review MKA YL DR
Rev Date Description
Prepared Checked Approved Initial Approved
PT KOBAR COMBUSTINDO PT ELNUSA FAB KONS
AUL
29. PENGADAAN HP & LP FLARE PACKAGE
UNTUK PENYELESAIAN UPGRADING
FAS. PROD. S.P. KARANG BARU
KCI-DWG-SO-1321-FT Rev. 0 FLARE TIP DRAWING
Date : 27 Februari 2022
Hal 2 of 4
RECORD OF REVISION
Rev. No. Page Date Revision
A All 29 Nov 2021 Terbitan pertama
B 3 16 Des 2021 Raw material HP dan LP flare tip berubah menggunakan
plate
B1 3 21 Jan 2022 Revisi orientasi flare tip, update terhadap orientasi
terakhir flare stack/guy wired
4 21 Jan 2022 Revisi tag number hp dan lp flare tip dan year built as per
comment.
