2. Introduction
At the start of any project, it is important to understand the costs involved
Traditional methods simply look at start up costs, cash flow and profit or loss
Focused primarily on the manufacturing stage of product life cycle
Pre & post – manufacturing are treated as expenses costs
LIFE CYCLE COSTING
3. Definition
Life cycle costing is defined as the total cost throughout its life including planning, design, acquisition & support costs & any other costs directly attributable to owning / using the asset.
Category of LCC Capital assets :
•Initial costs
•Operating costs
•Disposal costs
LIFE CYCLE COSTING
4. Simple Formula:
Capital
+
lifetime operating costs
+
lifetime maintenance costs
+
disposal costs
–
residual value
LIFE CYCLE COSTING
LCC =
5. A company is planning a new product. Market research information suggests that the product should sell 10,000 units at RM21/unit. The company seeks to make a mark- up of 40% product costs. It is estimated that the lifetime costs of the product will be as follows :
1. Design and development costs RM50,000
2. Manufacturing costs RM10/unit
3. End of life costs RM20,000
Required : What is the original lifecycle costs per unit?
LCC/unit =
RM50,000 + ( 10,000 units x RM10 ) + RM20,000 / 10,000 units
= RM 17
6. •Assists management to smartly manage total cost throughout product’s life cycle.
•To identify areas in which cost reduction efforts are likely to more effective.
•To estimate the cost impact of various designs and support options.
LIFE CYCLE COSTING
7. Life-cycle costing concept
Help management to understand the cost consequence of developing and making a product and to identify areas which cost reduction efforts are likely to be most effective.
The process of LLC fundamentally involves :
Assessing cost arising from an assets over its life cycle
Evaluating alternatives that have impact on this cost ownership
8. Life-cycle costing concept
Useful apply to low-technology issues, such as repair versus replace decisions
Eg-the New York State Throughway Authority uses life cycle concept to determine the point at which it is more expensive to repair than to replace bridges (Morse, Davis & Hartgraves third edition)
9. Aspects of Life Cycle Costing
There are 2 important point :
The focus on the product cost
The inclusion of all upstream and downstream cost
A Product Life Cycle (PLC) may be classified into 3 broad stages, namely :
Planning and Design
Manufacturing and Sales
Service and abandonment
10. Research & Development
Design
Production
Marketing
Distribution
After Sales Service
PRODUCT PLANNING & DESIGN STAGE
MANUFACTURING & SALES STAGE
SERVICE & ABANDONMENT STAGE
LIFE CYCLE COSTING
11. Stages of Product Life Cycle
Planning and design stage
Manufacturing stage
Research and development cost, costs of product design, etc
Witnesses both growth and maturity in sales. All the manufacturing, marketing, selling and distribution costs are incurred at this stage
12. Service and abandonment stage
•This stage signified by a decline in a sales volume
•The demand for the product declines at this stage. The producers may be required to provide after sales service for the already sold products
•Costs that are incurred in this stage include all costs relating to after sales service including provision of spares and expert services and costs of abandonment and disposal of the product
Stages of Product Life Cycle
13.
14. Costs Committed and Cost Incurred
Cost that have not yet been incurred but will be incurred in the future on the basis of decision already been taken are termed committed costs
Cost incurred when a resource is used or sacrificed. The actual cost of product is built up mostly in the growth stage and matured stage.
Costs incurred vis-à-vis the costs committed at different stages of the product life-cycle are compared in the following diagram.
16. Advantages of LCC
Improve forecasting
•the application of LCC technique allows the full cost associated with a procurement to be estimated more accurately.
Improved awareness
•Provide management with an improved awareness of the factors that drive cost and the resources required by the purchase.
Performance trade-off against cost
•LCC technique not only focus on cost but also consider other factors like quality of the goods and level of service to be provided.
17. Disadvantages of LCC
Time Consuming
•Life cycle costing analysis is too long because of changes of new technology.
Costly
•The longer the project life time, the more operating cost will be incurred.
Technology
•Technology always change day to day.
18. Pricing
Performance
Management
Decision
Making
•Knowing life cycles ensures appropriate price of the products.
•Highlights the cost consequences of developing and making a product.
•To identify areas in which cost reduction efforts are likely to be most effective.
•Provides premises for decision- making regarding product introduction, product mix, discontinuation of products.
Implications of Life-Cycle Costing
19. Life-cycle estimates and accumulates costs over a product entire life-cycle. To determine whether the profits earned during the introduction and growth phase will cover the costs incurred during the pre and post matured stage. To estimate the life-cycle costs it is essential to identify the cost incurred through different stage of life-cycle product.
20. Only on knowing the life cycle costs of a product can one appropriately decide on its price. If viewed from the angel of customer life-cycle costs, the life cycle costs provide input for pricing across the lifecycle.
21. Help management to understand the cost consequences of developing and making a product and to identify areas in which cost reduction efforts are likely to be most effective LCC forms an input to evaluation processes such as value management, economic appraisal and financial appraisal The management of time is immensely important if the profit of a product is to be maximized.
22. LCC provides a long-term picture of product profitability, feedback on the effectiveness of initial planning and cost data to clarify the economic impact of alternatives like design.
It also considered a way to enhance the control of manufacturing costs.
23. When viewed as a whole, cost reduction and minimization opportunities as well as revenue extension opportunities It provide premises for decision-making regarding product introduction, product mix and regarding discontinuation of the products.
24. The management can know whether the revenue earned by the product is sufficient to cover the costs incurred during its life-cycle
There are opportunities for cost reduction and minimization (and thereby scope for profit maximization)
We will find out about the costs involved at different stages of the life-cycle and the implications of life-cycle costing on pricing, performance management and decision making.
