This document contains shop manuals for Kawasaki wheel loaders 90Z7 and 92Z7. It includes specifications, component layouts, system descriptions, operational tests, troubleshooting procedures, and maintenance information. The manuals cover the machine, engine, hydraulic and electrical systems. They are intended as a technical reference for trained service technicians to maintain and repair the loaders.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse gears. The 67TM7 is available with either a quick coupler or general purpose bucket and is also powered by an ISUZU 4HK1 engine.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 c excavator (prefix crb) service repair manual (crb00001 ...fjsjjekdkme
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
The document provides specifications for three wheel loader models - the 62Z7, 67Z7, and 67TM7. Key specifications include bucket capacity, operating weight, tipping load, engine details, and dimensions. The 62Z7 and 67Z7 are powered by an ISUZU 4HK1 engine and have travel speeds of 39 km/h in forward and reverse gears. The 67TM7 is available with either a quick coupler or general purpose bucket and is also powered by an ISUZU 4HK1 engine.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 c excavator (prefix crb) service repair manual (crb00001 ...fjsjjekdkme
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, securing loads, and avoiding tipping hazards. The components section describes the controls, indicators, and features of the operator cab. The operation sections cover starting, driving, and using the loader attachment. Maintenance information includes checking fluid levels, changing fluids and filters, and periodic inspections. Transportation covers on-road and trailer transport of the loader.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation of the new seal involves aligning it on the crankshaft using a plastic sleeve and tool before tightening screws.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
John deere 655 compact utility tractor service repair manualfjjskedmme
This technical manual provides service information for John Deere 655, 755, 855, 955, 756 and 856 compact utility tractors. It contains repair and diagnostic sections divided into various systems like the diesel engine, fuel system, alternator, power train, steering, brakes, hydraulics and other components. Safety precautions and specifications are provided at the beginning along with information on recommended fuels, lubricants, coolants and storage procedures. Component locations like the product serial number and engine serial number are also included.
Caterpillar cat 320 excavator (prefix 6 km) service repair manual (6km00001 a...ufdjjsjekkemme
The document provides instructions for installing a governor on Caterpillar 320 excavators. It lists the required tools and outlines 11 steps for the installation, including lubricating seals, placing the governor in position, installing clips and tubes, and connecting control cables. Precautions are mentioned to keep parts clean and contain fluids during the process.
Kawasaki 80 z6 wheel loader service repair manual (serial no. 80c7 0101 and up)udjjjskekdmm
with Left Console (Refer to
T1-2-7.)
7- Rearview Mirror (2 Used)
8- Front Wiper Motor
9- Front Wiper Switch
10- Rear Wiper Switch
11- Components Related with
Center Console (Refer to T1-2-9.)
12- Components Related with
Roof (Refer to T1-2-10.)
13- Front Wiper
14- Rear Wiper
11
12
4
TNEJ-01-02-006
T1-2-7
SECTION 1 GENERAL
Group 2 Component Layout
Components Related with Left Console
1- Horn
Kawasaki 80 z6 wheel loader service repair manual (serial no. 80c7 0101 and up)udfjjdjkskkemmd
This document contains sections and group contents for shop manuals related to the 80Z6 wheel loader. It includes sections on general information, function and structure, operational performance testing, troubleshooting, disassembly and reassembly. The manuals provide specifications, component layout diagrams, system descriptions, operation explanations, and removal/installation procedures for maintenance and repair of the 80Z6.
Kawasaki 80 z6 wheel loader service repair manual (serial no. 80c7 0101 and up)fsoekdkdmmd
This document contains sections and group contents for shop manuals related to the 80Z6 wheel loader. It includes sections on general information, function and structure, operational performance testing, troubleshooting, disassembly and reassembly. The manuals provide specifications, component layout diagrams, system descriptions, operation explanations, and removal/installation procedures for performing maintenance and repairs. Safety symbols and abbreviations used in the manuals are also defined.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fujsekksmem
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes sections on general information, system components, and operation of individual components. The manual aims to provide technical information for maintenance and repair of the machine.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)ifoseidkkd
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes information on the engine, transmission, hydraulic and electrical systems, and optional components. The manual is intended to assist trained technicians in maintenance and repair.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)JayHaines2
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the battery box, fuel tank, cab, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these main components.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fjskkmemem
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the cab, battery box, fuel tank, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these major components.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)f98soeodidkdk
This shop manual provides specifications, component layout diagrams, and descriptions for a 90Z6 wheel loader. It includes information on the Cummins QSM11 engine, transmission, hydraulic system, electrical system, and other components. The manual is intended for use by experienced technicians and contains technical details to aid in maintenance and repair of the machine.
Kawasaki 62 z7 wheel loader service repair manual (62j1 8001 and up; 65j5-800...f9oseoidkdk
This document provides a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains general information, specifications, component layouts, and technical information about the machine's controller, control systems, hydraulic system, electrical system, and individual components. The manual is intended for experienced technicians and contains technical specifications, diagrams, and troubleshooting procedures to aid in maintenance and repair of the loaders. It also provides introduction and reference information for technicians working with the manual.
Kawasaki 67 tm7 wheel loader service repair manual (62j1 8001 and up; 65j5-80...f9oseoidkdk
This document provides a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains general information, specifications, component layouts, and technical information about the machine's controller, control systems, hydraulic system, electrical system, and individual components. The manual is intended for experienced technicians and contains technical specifications, diagrams, and troubleshooting procedures to aid in maintenance and repair of the loaders. It also provides introduction and reference information for technicians working with the manual.
Kawasaki 67 z7 wheel loader service repair manual (62j1 8001 and up; 65j5-800...f9oseoidkdk
This document is a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains general information, specifications, component layouts, and technical information about the controller, control systems, hydraulic system, and electrical system. It also provides details on the operation of components like the pump, motors, valves, transmission, and axle. Diagrams of the electrical, hydraulic and wiring systems are included. The manual is intended to provide technicians with information needed for maintenance and repair of the machines.
Kawasaki 85Z7 WHEEL LOADER Service Repair Manual (Serial No. 85J1-8001 and up...f8usedkdjkdm
This document is a shop manual for the 85Z7 wheel loader that provides specifications, component layouts, and information on general systems, component operation, and troubleshooting. It contains sections on general information, systems, and component operation that are divided into groups and subgroups. The manual includes technical information needed for machine maintenance and repair. Diagrams of the hydraulic, electrical, and wiring systems are provided as attachments.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 8001 and up)f9oseikkdks
This document is a shop manual for the 85Z7 wheel loader that provides specifications, component layouts, and information on general systems, component operation, and troubleshooting. It contains sections on general information, systems, and component operation that are divided into groups and subgroups. The manual includes technical information needed for machine maintenance and repair. Diagrams of the hydraulic, electrical, and wiring systems are provided as attachments.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, securing loads, and avoiding tipping hazards. The components section describes the controls, indicators, and features of the operator cab. The operation sections cover starting, driving, and using the loader attachment. Maintenance information includes checking fluid levels, changing fluids and filters, and periodic inspections. Transportation covers on-road and trailer transport of the loader.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation of the new seal involves aligning it on the crankshaft using a plastic sleeve and tool before tightening screws.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
John deere 655 compact utility tractor service repair manualfjjskedmme
This technical manual provides service information for John Deere 655, 755, 855, 955, 756 and 856 compact utility tractors. It contains repair and diagnostic sections divided into various systems like the diesel engine, fuel system, alternator, power train, steering, brakes, hydraulics and other components. Safety precautions and specifications are provided at the beginning along with information on recommended fuels, lubricants, coolants and storage procedures. Component locations like the product serial number and engine serial number are also included.
Caterpillar cat 320 excavator (prefix 6 km) service repair manual (6km00001 a...ufdjjsjekkemme
The document provides instructions for installing a governor on Caterpillar 320 excavators. It lists the required tools and outlines 11 steps for the installation, including lubricating seals, placing the governor in position, installing clips and tubes, and connecting control cables. Precautions are mentioned to keep parts clean and contain fluids during the process.
Kawasaki 80 z6 wheel loader service repair manual (serial no. 80c7 0101 and up)udjjjskekdmm
with Left Console (Refer to
T1-2-7.)
7- Rearview Mirror (2 Used)
8- Front Wiper Motor
9- Front Wiper Switch
10- Rear Wiper Switch
11- Components Related with
Center Console (Refer to T1-2-9.)
12- Components Related with
Roof (Refer to T1-2-10.)
13- Front Wiper
14- Rear Wiper
11
12
4
TNEJ-01-02-006
T1-2-7
SECTION 1 GENERAL
Group 2 Component Layout
Components Related with Left Console
1- Horn
Kawasaki 80 z6 wheel loader service repair manual (serial no. 80c7 0101 and up)udfjjdjkskkemmd
This document contains sections and group contents for shop manuals related to the 80Z6 wheel loader. It includes sections on general information, function and structure, operational performance testing, troubleshooting, disassembly and reassembly. The manuals provide specifications, component layout diagrams, system descriptions, operation explanations, and removal/installation procedures for maintenance and repair of the 80Z6.
Kawasaki 80 z6 wheel loader service repair manual (serial no. 80c7 0101 and up)fsoekdkdmmd
This document contains sections and group contents for shop manuals related to the 80Z6 wheel loader. It includes sections on general information, function and structure, operational performance testing, troubleshooting, disassembly and reassembly. The manuals provide specifications, component layout diagrams, system descriptions, operation explanations, and removal/installation procedures for performing maintenance and repairs. Safety symbols and abbreviations used in the manuals are also defined.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fujsekksmem
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes sections on general information, system components, and operation of individual components. The manual aims to provide technical information for maintenance and repair of the machine.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)ifoseidkkd
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes information on the engine, transmission, hydraulic and electrical systems, and optional components. The manual is intended to assist trained technicians in maintenance and repair.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)JayHaines2
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the battery box, fuel tank, cab, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these main components.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fjskkmemem
The document provides an overview of the main components of a wheel loader, including:
- The engine, transmission, hydraulic components, electrical system, and aftertreatment device.
- Additional components such as the cab, battery box, fuel tank, air cleaner, radiator, and hydraulic oil tank.
- Optional components include a ride control valve, secondary steering components, and DEF system parts.
- Diagrams show the layout and location of these major components.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)f98soeodidkdk
This shop manual provides specifications, component layout diagrams, and descriptions for a 90Z6 wheel loader. It includes information on the Cummins QSM11 engine, transmission, hydraulic system, electrical system, and other components. The manual is intended for use by experienced technicians and contains technical details to aid in maintenance and repair of the machine.
Kawasaki 62 z7 wheel loader service repair manual (62j1 8001 and up; 65j5-800...f9oseoidkdk
This document provides a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains general information, specifications, component layouts, and technical information about the machine's controller, control systems, hydraulic system, electrical system, and individual components. The manual is intended for experienced technicians and contains technical specifications, diagrams, and troubleshooting procedures to aid in maintenance and repair of the loaders. It also provides introduction and reference information for technicians working with the manual.
Kawasaki 67 tm7 wheel loader service repair manual (62j1 8001 and up; 65j5-80...f9oseoidkdk
This document provides a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains general information, specifications, component layouts, and technical information about the machine's controller, control systems, hydraulic system, electrical system, and individual components. The manual is intended for experienced technicians and contains technical specifications, diagrams, and troubleshooting procedures to aid in maintenance and repair of the loaders. It also provides introduction and reference information for technicians working with the manual.
Kawasaki 67 z7 wheel loader service repair manual (62j1 8001 and up; 65j5-800...f9oseoidkdk
This document is a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains general information, specifications, component layouts, and technical information about the controller, control systems, hydraulic system, and electrical system. It also provides details on the operation of components like the pump, motors, valves, transmission, and axle. Diagrams of the electrical, hydraulic and wiring systems are included. The manual is intended to provide technicians with information needed for maintenance and repair of the machines.
Kawasaki 85Z7 WHEEL LOADER Service Repair Manual (Serial No. 85J1-8001 and up...f8usedkdjkdm
This document is a shop manual for the 85Z7 wheel loader that provides specifications, component layouts, and information on general systems, component operation, and troubleshooting. It contains sections on general information, systems, and component operation that are divided into groups and subgroups. The manual includes technical information needed for machine maintenance and repair. Diagrams of the hydraulic, electrical, and wiring systems are provided as attachments.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 8001 and up)f9oseikkdks
This document is a shop manual for the 85Z7 wheel loader that provides specifications, component layouts, and information on general systems, component operation, and troubleshooting. It contains sections on general information, systems, and component operation that are divided into groups and subgroups. The manual includes technical information needed for machine maintenance and repair. Diagrams of the hydraulic, electrical, and wiring systems are provided as attachments.
Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 8001 and up)fjskekdmjekm
This document provides specifications and layout diagrams for a wheel loader. It includes:
1. Specifications such as operating weight, tipping load, engine details, and dimensions.
2. Layout diagrams showing the location of major components such as the bucket, lights, engine, radiator, exhaust filter, and hydraulic components.
3. Details of electrical component locations in and around the cab, including switches, controllers, and sensors.
The document provides technical information on the configuration and specifications of a wheel loader to support maintenance and repair work. Diagrams identify key parts and their locations on the machine.
Kawasaki 85Z7 WHEEL LOADER Service Repair Manual (Serial No. 85J1-8001 and up...dujdkksdmm
This document is a shop manual for a wheel loader model 85Z7. It provides specifications, component layout diagrams, and descriptions of the machine's general information, systems, and component operations. The manual contains sections on general topics, systems, and individual components. Diagrams show the locations and connections of major mechanical and electrical components throughout the machine. Specification tables list dimensions, performance data, and details of the engine and other parts.
Kawasaki 67 z7 wheel loader service repair manual (65j5 5001 and up)fjskeksemm
This document is a shop manual for disassembly and reassembly of a wheel loader. It contains sections on general information, maintenance standards, and procedures for disassembling and reassembling various components of the body, travel system, front attachment, and other systems. Precautions are provided for tasks like using floating seals and nylon slings during disassembly and reassembly. Guidelines are also given for proper tightening of bolts, nuts, and other fasteners on piping, unions, and seals.
Kawasaki 67 z7 wheel loader service repair manual (65j5 8001 and up)fjskeksemm
This document is a shop manual for disassembly and reassembly of a wheel loader. It contains sections on general information, maintenance standards, and procedures for disassembling and reassembling various components of the body, travel system, front attachment, and other systems. Precautions are provided for tasks like using floating seals and nylon slings during disassembly and reassembly. Guidelines are also given for proper tightening of bolts, nuts, and other fasteners on piping, unions, and seals.
Kawasaki 67 z7 wheel loader service repair manual (65j5 5001 and up)f9soeikdkdk
This document is a shop manual for disassembly and reassembly of a wheel loader. It contains sections on general information, maintenance standards, and procedures for disassembling and reassembling various components of the body, travel system, front attachment, and other systems. Precautions are provided for tasks like using floating seals and nylon slings during disassembly and reassembly. Guidelines are also given for proper tightening of bolts, nuts, and other fasteners on piping, unions, and seals.
Kawasaki 67 z7 wheel loader service repair manual (65j5 8001 and up)fjsefksemmm
This document is a shop manual for disassembly and reassembly of a wheel loader. It contains sections on general information, maintenance standards, and procedures for disassembling and reassembling various components of the body, travel system, front attachment, and engine. The manual provides instructions on safety precautions, torque specifications, cleaning, painting, and testing procedures.
Kawasaki 67 z7 wheel loader service repair manual (65j5 5001 and up)fjjksekfksmem
1. The document provides technical information and instructions for disassembling and assembling a wheel loader. It includes sections on general information, maintenance standards, body systems, travel systems, and front attachments.
2. Precautions are outlined for disassembling and assembling components safely and correctly. Proper cleaning, inspection, tool preparation, fluid drainage, and part labeling are emphasized.
3. Instructions are given for tasks like tightening components, painting, bleeding air from systems, releasing pressures, and preparing the machine for maintenance.
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3. SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Function & Structure)
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
90Z7/92Z7 F&S
93213-00593
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Control Valve
Group 3 Cooling Fan System
Group 4 Steering Pilot Valve
Group 5 Steering Valve
Group 6 Pilot Valve
Group 7 Charging Circuit
Group 8 Drive Unit
Group 9 Axle
Group 10 Brake Valve
Group 11 Others
4. SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Troubleshooting)
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
90Z7/92Z7(US)Trbl
SECTION 4 OPERATIONAL
PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Performance Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor
Group 3 e-Service
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Air Conditioner
93213-00603
6. 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
GENERAL
STANDARD VALUE
ENGINE MOUNTING/DISMOUNTING
FUEL SYSTEM
EMISSION CONTROL
ELECTRICAL
INTAKE
ENGINE MECHANICAL
EXHAUST
COOLING
LUBRICATION
STARTING AND CHARGING
TURBOCHARGER
FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
ENGINE DIAGNOSIS CODE
PARTS TO BE PREPARED
AIR COMPRESSOR
For your information:
This documentation does not contain any descriptions in
regard to the hatched part
"15. Air Compressor".
7. IN-01
INTRODUCTION
To The Reader
Additional References
Manual Composition
Page Number
This manual is written for trained and skilled technicians
to provide technical information needed to maintain and
repair this machine.
Be sure to thoroughly read this manual for correct
product information and service procedures.
Please refer to the other materials (Operation and
Maintenance Manual, parts catalog, engine technical
material and Kawasaki Shop Manual, etc.) in addition to
this manual.
This manual consists the Technical Manual, the Workshop
Manual and the Engine Manual.
Information included in the Technical Manual:
Technical information needed for machine pre-delivery
and delivery, operation and activation of all devices
and systems, operational performance tests, and
troubleshooting procedures.
Each page has a number, located on the center lower part
of the page, and each number contains the following
information:
Example:
Shop Manual: T 1-3-5
T Technical Manual
1 Section Number
3 Group Number
5 Consecutive Page Number for Each Group
Information included in the Workshop Manual:
Technical information needed for maintenance and
repair of the machine, tools and devices needed for
maintenance and repair, maintenance standards, and
removal / installation and assembly / disassembly
procedures.
Information included in the Engine Manual:
Technical information needed for machine pre-delivery
and delivery and maintenance and repair of the engine,
operation and activation of all devices and systems,
troubleshooting and assembly / disassembly procedures.
Workshop Manual: W 1-3-2-5
W Workshop Manual (disassembly and reassembly)
1 Section Number
3 Group Number
2 Sub Group Number
5 Consecutive Page Number for Each Group
8. INTRODUCTION
IN-02
Safety Alert Symbol and Headline Notations
In this manual, the following safety alert symbol and
signal words are used to alert the reader to the potential
for personal injury or machine damage.
dThis is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed
along with the safety alert symbol.
The safety alert symbol is also used to draw attention to
component/part weights.
To avoid injury and damage, be sure to use appropriate
lifting techniques and equipment when lifting heavy
parts.
dCAUTION:
Indicated potentially hazardous situation which could, if
not avoided, result in personal injury or death.
IMPORTANT:
Indicates a situation which, if not conformed to the
instructions, could result in damage to the machine.
fNOTE:
Indicates supplementary technical information.
Units Used
Quantity To Convert From Into Multiply By
Length mm in 0.03937
mm ft 0.003281
Volume L US gal 0.2642
L US qt 1.057
m3
yd3
1.308
Weight kg lb 2.205
Force N kgf 0.10197
N lbf 0.2248
Torque N·m kgf·m 0.10197
Pressure MPa kgf/cm2
10.197
MPa psi 145.0
Power kW PS 1.360
kW HP 1.341
Temperature °C °F °C×1.8+32
Velocity km/h mph 0.6214
min-1
rpm 1.0
Flow rate L/min US gpm 0.2642
mL/rev cc/rev 1.0
fNOTE: The numerical value in this manual might be
different from the above-mentioned table.
SI Units (International System of Units) are used in this
manual. MKSA (Meter, Kilogram, Second, Ampere) system
units and English units are also indicated in parentheses
just behind SI units.
Example: 24.5 MPa (250 kgf/cm2
, 3560 psi)
A table for conversion from SI units to other system units
is shown below for reference purposes.
9. SY-1
Symbol and Abbreviation
Symbol and Abbreviation
Symbol /
Abbreviation
Name Explanation
S/M Shop Manual Shop Manual
T/C Torque Converter Torque Converter
T/M Transmission Transmission
MC Main Controller Main controller. MC controls the engine, pump, and valve
according to the machine operating condition.
ECM Engine Control Module Engine controller. ECM controls fuel injection amount
according to the machine operating condition.
VGS
VGT
Variable Geometry System controller
Variable Geometry Turbo
Variable turbo controller. VGS is an exhaust turbo charged
system to supercharge the exhaust energy while running
the engine at slow idle speed. VGS optimizes the turbine
rotation, improves the performance at slow-speed torque
and the acceleration, reduces fuel consumption, and reduces
particulate matter (PM) by adjusting the nozzle opening of
turbine housing.
CAN Controller Area Network CAN communication. CAN is a serial communications
protocol internationally-standardized by ISO (International
Organization for Standardization).
A/C
HVAC
Air Conditioner
Heating, Ventilation, and Air Conditioning
Air conditioner.
OP, OPT Option Optional component.
MPDr. Maintenance Pro Dr. MPDr. is software that troubleshooting, monitoring, and
adjustment.
A/I, A/S Auto Idling-Stop Auto idling-stop function
WU Warming-Up Warm up after starting the engine
Li Low (Slow) Idle Slow idle engine speed.
ATT Attachment Front attachment, such as bucket
10. Symbol and Abbreviation
SY-2
Symbol /
Abbreviation
Name Explanation
DPF Diesel Particulate Filter (Filtration) DPF is a filter which removes particulate matter (PM)
including the toxic substance of exhaust gas of the diesel
engine. Exhaust particulate removal equipment.
DPR Diesel Particulate Active Reduction System DPR moves exhaust gases through a catalyst that oxidizes
hydrocarbons to form carbon dioxide, water and a change in
temperature. DPR captures PM (soot) and burns down with
a controlled temperature and regenerates the filter.
DOC Diesel Oxidation Catalyst Oxidation catalyst for the diesel engine. Diesel oxidation
catalyst oxidizes unburned fuel and raises exhaust
temperature.
CSF Catalyzed Soot Filter Filter. The filter traps, burns, and remove particulate matter
(PM) by using high-temperature-exhaust gas with diesel
oxidation catalyst. Catalyst is applied onto the filter. This
advances PM burning.
PM Particulate Matter Particulate matter.
EGR Exhaust Gas Recirculation The EGR control re-circulates a part of exhaust gas in the
intake manifold and combines it with intake-air. Therefore,
combustion temperature is lowered and generation of oxide
of nitrogen (NOx) is controlled.
11. 90Z7/92Z7 F&S
Group 1 Specifications
90Z7 Specifications............................................................T1-1-1
92Z7 Specifications............................................................T1-1-2
Weight of Main Components .........................................T1-1-3
Group 2 Component Layout
Main Component (90Z7) (Overview)...........................T1-2-1
Main Component (90Z7)..................................................T1-2-2
Main Component (92Z7) (Overview)...........................T1-2-4
Main Component (92Z7)..................................................T1-2-5
Electric Component Layout (Overview)......................T1-2-7
Electrical System (Cab)......................................................T1-2-8
Controller and Relays...................................................T1-2-9
Right Console................................................................T1-2-10
Monitor and Switches................................................T1-2-11
Monitor Panel ...............................................................T1-2-12
Electrical System (Relays)...............................................T1-2-13
Electrical System (Around Hydraulic Oil Tank)........T1-2-14
Electrical System (Around Fuel Tank).........................T1-2-15
Engine...................................................................................T1-2-16
Exhaust Filter/Air Cleaner ..............................................T1-2-17
Hydraulic Pump.................................................................T1-2-18
Main Pump.....................................................................T1-2-18
Accessory Pump...........................................................T1-2-18
Transmission and Torque Converter Assembly......T1-2-19
Multiple Control Valve.....................................................T1-2-20
Unloader Valve (Brake Charge Valve).........................T1-2-21
Flow Regulator Valve.......................................................T1-2-21
Combination Valve...........................................................T1-2-21
Ride Control Valve (Option)...........................................T1-2-21
Steering Valve.....................................................................T1-2-22
Secondary Steering Pump (Option)...........................T1-2-22
Front Axle.............................................................................T1-2-23
Group 3 Component Specifications
Engine.....................................................................................T1-3-1
Engine Accessories.............................................................T1-3-4
Hydraulic Component.......................................................T1-3-6
Electrical Component......................................................T1-3-11
SECTION 1
GENERAL
CONTENTS
12. T1-1-1
Group 1 Specifications
SECTION 1 GENERAL
90Z7 Specifications
Bucket type Unit GSC LSC
Bucket Capacity: heaped m3
(Y3
) 4.2 (5.5) 4.7 (6.1)
Operating Weight kg (lb) 24550 (54125) 24870 (54830)
Tipping Load (Full Turn) kg (lb) 16270 (35870) 15870 (34990)
Engine HINO E13C-V V Diesel HINO E13C-V V Diesel
A: Overall Length mm (in) 9055 (356) 9140 (360)
B: Overall Width (Bucket) mm (in) 3100 (122) 3100 (122)
C: Overall Height mm (in) 3530 (139) 3530 (139)
D: Wheel Base mm (in) 3450 (136) 3450 (136)
E: Tread mm (in) 2230 (88) 2230 (88)
F: Ground Clearance mm (in) 505 (20) 505 (20)
G: Bucket Hinge Height mm (in) 4425 (174) 4425 (174)
H: Dumping Clearance (45 °) mm (in) 3075 (121) 3010 (119)
I: Dumping Reach (45 °) mm (in) 1340 (53) 1400 (55)
R1: Minimum Rotation Radius mm (in) 6270 (247) 6270 (247)
R2: Bucket Carry Position mm (in) 7340 (289) 7365 (290)
Travel Speed Forward/Reverse km/h (mph) 37.0/37.0 (23.0/23.0) 37.0/37.0 (23.0/23.0)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 37 37
Tire Size - 26.5-25-20PR (Bias) 26.5-25-20PR (Bias)
fNOTE: BOC (Bolt-On Cutting Edge)
These specifications are subject to change without notice.
90Z7-FK-GSC
13. T1-1-2
SECTION 1 GENERAL
Group 1 Specifications
92Z7 Specifications
Bucket type Unit GSC LSC
Bucket Capacity: heaped m3
(Y3
) 4.8 (6.3) 5.2 (6.8)
Operating Weight kg (lbs) 26840 (59170) 27090 (59725)
Tipping Load (Full Turn) kg (lbs) 17950 (39570) 17070 (37635)
Engine HINO E13C-V V Diesel HINO E13C-V V Diesel
A: Overall Length mm (in) 9275 (365) 9365 (369)
B: Overall Width (Bucket) mm (in) 3170 (125) 3170 (125)
C: Overall Height mm (in) 3530 (139) 3530 (139)
D: Wheel Base mm (in) 3550 (140) 3550 (140)
E: Tread mm (in) 2230 (88) 2230 (88)
F: Ground Clearance mm (in) 505 (20) 505 (20)
G: Bucket Hinge Height mm (in) 4525 (178) 4525 (178)
H: Dumping Clearance (45 °) mm (in) 3165 (125) 3100 (122)
I: Dumping Reach (45 °) mm (in) 1445 (57) 1510 (59)
R1: Minimum Rotation Radius mm (in) 6420 (253) 6420 (253)
R2: Minimum Rotation Radius mm (in) 7565 (298) 7590 (299)
Travel Speed Forward/Reverse km/h (mph) 36.4/36.4 (22.6/22.6) 36.4/36.4 (22.6/22.6)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 37 37
Tire Size - 26.5-25-20PR (Bias) 26.5-25-20PR (Bias)
fNOTE: BOC (Bolt-On Cutting Edge)
These specifications are subject to change without notice.
90Z7-FK-GSC
14. T1-1-3
SECTION 1 GENERAL
Group 1 Specifications
Weight of Main Components
Item Approx. Weight
(kg)
Approx. Weight
(lb)
Remarks
Unit Name Part Name
Chassis
Front chassis
1940 (90Z7)
2055 (92Z7)
4280 (90Z7)
4530 (92Z7)
Rear chassis
1890 (90Z7)
1970 (92Z7)
4170 (90Z7)
4345 (92Z7)
Floor board
290 (90Z7)
310 (92Z7)
640 (90Z7)
685 (92Z7)
Engine room assy 310 685
Rear grill assy 80 180 Radiator guard + wind shield
Side cover (main) 40 x 2 (RH, LH) 90 x 2 (RH, LH)
Roof 40 90
Deck 40 (RH), 35 (LH) 90 (RH), 80 (LH) With handrails. (See D&R S/M W3-4-2-9.)
Fender 20 x 2 45 x 2
Belly guard
120 (Front)
30 (Middle)
90 (Rear)
260 (Front)
60 (Middle)
200 (Rear)
Option
Hydraulic tank 165 365
Fuel tank 325 720
Bucket (GSC)
1510 (90Z7)
1610 (92Z7)
3335 (90Z7)
3545 (92Z7)
The weight differs depending on the
bucket type.
Lift Arm (Boom)
1740 (90Z7)
1900 (92Z7)
3840 (90Z7)
4190 (92Z7)
Z-Lever (Bell Crank)
425 (90Z7)
490 (92Z7)
940 (90Z7)
1080 (92Z7)
Bucket Link
96 (90Z7)
102 (92Z7)
210 (90Z7)
225 (92Z7)
Counter weight
720 x 2 (90Z7)
1475 x 2 (92Z7)
1585 x 2 (90Z7)
3250 x 2 (92Z7)
ROPS Cab mount
570 (90Z7)
675 (92Z7)
1260 (90Z7)
1490 (92Z7)
Battery box 95 210
Battery 45 x 2 100 x 2
Tire 670 x 4 1480 x 4 26.5-25-20PR (L3) with wheel rim
15. T1-1-4
SECTION 1 GENERAL
Group 1 Specifications
Item Approx. Weight
(kg)
Approx. Weight
(lb)
Remarks
Unit Name Part Name
Power line
Engine 1260 2780
Transmission assy 1035 2285 Drive unit (See D&R S/M W4-2.)
Radiator mount 185 410 Radiator + Torque converter oil cooler
Cooling unit mount 50 110 Hydraulic oil cooler + Air cooler
Second propeller shaft 70 155
Third propeller shaft 23 50
Front axle assy
1320 (90Z7)
1580 (92Z7)
2910 (90Z7)
3485 (92Z7)
Excluding tires and oil
(See D&R S/M W4-3.)
Rear axle assy
1510 (90Z7)
1780 (92Z7)
3330 (90Z7)
3925 (92Z7)
Excluding tires and oil, Including axle
supports (See D&R S/M W4-3.)
Differential assy
110 (TPD assy)
112 (LSD assy)
80 (TPD assy)
83 (LSD assy)
See D&R S/M W4-3.
Fan assy 65 145 Excluding fan motor
Air cleaner 15 35
Exhaust filter assy 70 155 Engine accessory, DPF (50 kg, 110 lb)
Hydraulic
system
Multiple control valve 85 190
Loading Pilot valve 10 20
Steering valve 22 50
Steering pilot valve 5.5 12 OrbitrolTM
Main Pump 90 195
Accessory Pump 7.5 16.5
Fan motor 10 20
Fan control valve 11 25
Unloader valve 13 30 Brake charge valve
Combination valve assy 12.5 27.5
Brake valve assy 12 26.5
Brake accumulator 18 x 2 40 x 2
Lift arm cylinder 185 x 2 410 x 2 Excluding oil
Bucket cylinder 270 595 Excluding oil
Steering cylinder 40 x 2 90 x 2 Excluding oil
Ride control valve 13 30 Option
Ride control accumulator 45 100 Option
Accumulator bracket 55 125 Option
fNOTE: The weights are for reference and not the exact values.
IMPORTANT: When handling each component, be careful and prepare tools of enough capacity considering
additional weight.
16. T1-2-1
SECTION 1 GENERAL
Group 2 Component Layout
Main Component (90Z7)
1- Bucket
2- Bell Crank (Lever)
3- Bucket Cylinder
4- Front Combination Light
(Headlight, Turn Signal Light,
Clearance Light, Hazard Light)
5- Front Work Light
6- Rear Work Light
7- Rear Combination Light (Turn
Signal Light, Hazard Light,
Tail Light, Brake Light, Backup
Light)
8- Lift Arm (Boom)
9- Lift Arm (Boom) Cylinder
10- Bucket Link
90TNED-01-02-16
90TNED-01-02-17
[ Overview ]
17. T1-2-2
SECTION 1 GENERAL
Group 2 Component Layout
1- Fan Motor
2- Radiator
3- Inter Charge Air Cooler
4- Coolant Level and Surge Tank
5- Exhaust Filter/Muffler
6- Air Cleaner
7- Service Brake Accumulator
8- Brake Charge (Unloader) Valve
9- Manifold Valve
10- Brake Valve
11- Steering Pilot Valve (Orbitrol)
12- Pilot Valve
13- Steering Valve
14- Loading Control Valve
15- Stop Valve
16- Flow Regulator Valve
17- Engine Oil Filter
18- T/M Oil Filter
19- Hydraulic Tank
20- Engine
21- Fuel Filter
22- Torque Converter Cooler
23- Hydraulic Oil Cooler
24- Steering Accumulator
25- Reducing Valve
26- Solenoid Valve (for DPF
Regeneration)
27- Fan Control Valve
28- Ride Control Accumulator
(Option)
29- Ride Control Valve (Option)
30- Parking Brake Accumulator
Main Component (90Z7)
90TNED-01-02-32
18. T1-2-3
SECTION 1 GENERAL
Group 2 Component Layout
1- Front Axle
2- Second (Front) Propeller Shaft
3- Steering Cylinder
4- Hydraulic Pump
5- Transmission
6- Rear Axle
7- Third (Rear) Propeller Shaft
8- Pressure Sensor (Brake
Secondary Pressure) (for
declutch)
9- Fuel Tank
10- Fuel Pre-Filter
Main Component (90Z7)
90TNED-01-02-27
19. T1-2-4
SECTION 1 GENERAL
Group 2 Component Layout
Main Component (Overview)
1- Bucket
2- Bell Crank (Lever)
3- Bucket Cylinder
4- Front Combination Light
(Headlight, Turn Signal Light,
Clearance Light, Hazard Light)
5- Front Work Light
6- Rear Work Light
7- Rear Combination Light (Turn
Signal Light, Hazard Light,
Tail Light, Brake Light, Backup
Light)
8- Lift Arm (Boom)
9- Lift Arm (Boom) Cylinder
10- Bucket Link
92Z7-01-02-01
92Z7-01-02-02
[ 92Z7 ]
20. T1-2-5
SECTION 1 GENERAL
Group 2 Component Layout
1- Fan Motor
2- Radiator
3- Inter Charge Air Cooler
4- Coolant Level and Surge Tank
5- Exhaust Filter/Muffler
6- Air Cleaner
7- Service Brake Accumulator
8- Brake Charge (Unloader) Valve
9- Manifold Valve
10- Brake Valve
11- Steering Pilot Valve (Orbitrol)
12- Pilot Valve
13- Steering Valve
14- Loading Control Valve
15- Stop Valve
16- Flow Regulator Valve
17- Engine Oil Filter
18- T/M Oil Filter
19- Hydraulic Tank
20- Engine
21- Fuel Filter
22- Torque Converter Cooler
23- Hydraulic Oil Cooler
24- Steering Accumulator
25- Reducing Valve
26- Solenoid Valve (for DPF
Regeneration)
27- Fan Control Valve
28- Ride Control Accumulator
(Option)
29- Ride Control Valve (Option)
30- Parking Brake Accumulator
Main Component (92Z7)
92Z7-01-02-06
21. T1-2-6
SECTION 1 GENERAL
Group 2 Component Layout
1- Front Axle
2- Second (Front) Propeller Shaft
3- Steering Cylinder
4- Hydraulic Pump
5- Transmission
6- Rear Axle
7- Third (Rear) Propeller Shaft
8- Pressure Sensor (Brake
Secondary Pressure) (for
declutch)
9- Fuel Tank
10- Fuel Pre-Filter
Main Component (92Z7)
92Z7-01-02-04
22. T1-2-7
SECTION 1 GENERAL
Group 2 Component Layout
Electric Component Layout (Overview)
1- Bucket Proximity Switch
2- Lift Arm Angle Sensor
3- ECM (Engine Control Module)
4- Components Related with Cab
(Refer to T1-2-8)
5- Components Related with
Hydraulic Tank (Refer to T1-
2-14)
6- Components Related with
Engine (Refer to T1-2-16)
7- Backup Alarm
8- Battery
9- Components Related with Fuel
Tank (Refer to T1-2-15)
10- Components Related with
Hydraulic Pump (Refer to
T1-2-18)
11- Secondary Steering Pump
(Option)
92Z7-01-02-05
90TNED-01-02-28
[ 90Z7 ]
[ 92Z7 ]
23. T1-2-8
SECTION 1 GENERAL
Group 2 Component Layout
Electrical System (Cab)
1- Radio
2- Upper Switch Panel (Option)
3- Speaker
4- Rear Wiper Motor
5- Components in Right Console
(Refer to T1-2-10)
6- Components Related with
Controllers and Relays (Refer
to T1-2-9)
7- Outside Temperature Sensor
8- Brake Lamp Switch
9- Front Wiper Motor
10- Components Related with
Monitor and Switches (Refer
to T1-2-11)
90TNED-01-02-29 90Z7-01-02-01
7
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25. T1-2-9
SECTION 1 GENERAL
Group 2 Component Layout
Controller and Relays
1- Monitor Controller
2- Flasher Relay
3- Air Conditioner Controller
4- MC (Main Controller)
5- Main Relay 1
6- Main Relay 2
7- Head Light Relay (Left)
8- Head Light Relay (Right)
9- High-Beam Relay
10- Bucket Leveler Relay
11- Back Lamp and Alarm Relay
12- Work Light Relay (Front)
13- Work Light Relay (Rear)
14- Right Turn Signal Light Relay
15- Horn Relay
16- Starter Cut Relay
17- Parking Brake Relay 1
18- Parking Brake Relay 2
19- Pilot Shut-Off Relay
20- Brake Light Relay
21- Load Dump Relay
22- Neutral Relay
23- Left Turn Signal Light Relay
24- Front Washer Relay
25- Rear Wiper Relay
26- Rear Washer Relay
27- Engine Actuator Relay
28- Engine ECM Main Relay
29- Exhaust Filter Relay 1
30- Exhaust Filter Relay 2
31- Work Light Relay (Front)
(Option)
32- Work Light Relay (Rear)
(Option)
33- Fuse Box
34- MPDr. Connector
35- Secondary Steering Relay
(Option)
92TNED-01-02-30
26. T1-2-10
SECTION 1 GENERAL
Group 2 Component Layout
Right Console
Fingertip Control Type
Multi-Function Joystick Type (Option)
1- Auxiliary Control Lever
(Option)
2- Bucket Control Lever
3- Lift Arm Control Lever
4- Forward/Reverse Switch
5- Control Lever Lock Switch
6- Declutch Position Switch
7- Travel Mode Selector Switch
8- Power Mode Switch
9- Forward/Reverse Selector
Switch
10- Fan Reverse Rotation Switch
11- Hydraulic Coupler Switch
(Option)
12- Auxiliary
13- Secondary Steering Operation
Check Switch (Option)
14- Exhaust Filter Switch
15- Auxiliary
16- Auxiliary
17- Ride Control Switch (Option)
18- Hold Switch
19- Right Console Slide Lever
20- DSS (Down Shift Switch)
21- Horn Switch
22- Quick Power Switch
23- Forward/Reverse Selector
Switch
24- Forward/Reverse Switch
25- Multi-Function Joystick Lever
26- Hold Switch (Under the Lever)
27- Horn Switch (Under the Lever)
12
11
10
9
8
7
6
5
4
3
2
1
19
18
22
27
26
21
20
17
16
15
14
13
12
11
10
23
8
7
6
5
19
24
25
22 20 1
17
16
15
14
13
MNEC-01-041
MNEC-01-042
MNEC-01-043
MNEC-01-044