This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached pipes or solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the inlet manifold, position a new gasket and manifold on the engine and secure with bolts, reconnecting any pipes or solenoids.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Caterpillar cat 325 c excavator (prefix crb) service repair manual (crb00001 ...fjsjjekdkme
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar cat 325 b l excavator (prefix 1hs) service repair manual (1hs0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then describes 26 steps for reassembling the travel motor, providing details on cleaning, lubricating and properly installing each part in the reverse order of disassembly. Safety notices are included to handle fluids properly and avoid damaging components.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Caterpillar cat 325 c excavator (prefix crb) service repair manual (crb00001 ...fjsjjekdkme
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar cat 325 b l excavator (prefix 1hs) service repair manual (1hs0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then describes 26 steps for reassembling the travel motor, providing details on cleaning, lubricating and properly installing each part in the reverse order of disassembly. Safety notices are included to handle fluids properly and avoid damaging components.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
Caterpillar cat 432 d backhoe loader (prefix tdr) service repair manual (tdr0...ujfdjjskkemme
This document provides instructions for removing and assembling components of a Caterpillar 3054C engine, including the cylinder head. The removal procedure for the cylinder head involves first draining fluids, removing related components like the exhaust manifold and fuel injectors, and then loosening and removing mounting screws to lift the cylinder head off the engine block. Proper care is emphasized to prevent damage to parts and contain fluids during disassembly.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsfskekem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel injection lines
It describes removing nuts, bolts, lines, and filters, taking care to plug openings to prevent contamination. Reinstallation involves cleaning parts and reconnecting components with new washers or O-rings as needed, torquing to specifications.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 320 excavator (prefix 6 km) service repair manual (6km00001 a...ufdjjsjekkemme
The document provides instructions for installing a governor on Caterpillar 320 excavators. It lists the required tools and outlines 11 steps for the installation, including lubricating seals, placing the governor in position, installing clips and tubes, and connecting control cables. Precautions are mentioned to keep parts clean and contain fluids during the process.
Caterpillar cat 325 l track type excavator (prefix 7cj) service repair manual...diskkdkdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...fuusejkddmmd3e
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...fuusejkddmmd3e
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...dujkdksmdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...dujkdksmdmdm
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...jdksmmdmdd
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...jdksmmdmdd
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...fujkse9didkke3
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...fujkse9didkke3
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 5001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and assembling components of a wheel loader. It discusses preparing the work area, marking parts for reassembly, cleaning and inspecting components, applying lubricants, and properly tightening bolts and nuts. Proper maintenance following these guidelines helps prevent damage and ensures safe and efficient reassembly.
Kawasaki 80 z7 wheel loader service repair manual (serial no. 80c6 3001 and up)fjsjjekdkme
The document provides layout diagrams and specifications for the components of a Hitachi 80Z7 wheel loader, including the location of the engine, hydraulic pumps, electrical components, radiator assembly, cab, front and rear axles, and other major systems. Specification data is given for the loader's dimensions, bucket capacity, operating weight, tipping load, and engine details. The diagrams show the positioning of the main mechanical and electrical components.
Caterpillar cat 432 d backhoe loader (prefix tdr) service repair manual (tdr0...ujfdjjskkemme
This document provides instructions for removing and assembling components of a Caterpillar 3054C engine, including the cylinder head. The removal procedure for the cylinder head involves first draining fluids, removing related components like the exhaust manifold and fuel injectors, and then loosening and removing mounting screws to lift the cylinder head off the engine block. Proper care is emphasized to prevent damage to parts and contain fluids during disassembly.
Kawasaki 90 z7 wheel loader service repair manualfjsjjekdkme
This document provides specifications for the 90Z7 and 92Z7 wheel loaders. The 90Z7 is powered by a Hino E13C-VV diesel engine and has operating weights ranging from 24550-24870 kg. The 92Z7 also uses a Hino E13C-VV diesel engine and has operating weights from 26840-27090 kg. Both models have 4 speeds in forward and reverse and an articulation angle of 37 degrees left and right. Dimensional specifications like overall length, width, height and other measurements are provided for each model/bucket type.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsfskekem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel injection lines
It describes removing nuts, bolts, lines, and filters, taking care to plug openings to prevent contamination. Reinstallation involves cleaning parts and reconnecting components with new washers or O-rings as needed, torquing to specifications.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 320 excavator (prefix 6 km) service repair manual (6km00001 a...ufdjjsjekkemme
The document provides instructions for installing a governor on Caterpillar 320 excavators. It lists the required tools and outlines 11 steps for the installation, including lubricating seals, placing the governor in position, installing clips and tubes, and connecting control cables. Precautions are mentioned to keep parts clean and contain fluids during the process.
Caterpillar cat 325 l track type excavator (prefix 7cj) service repair manual...diskkdkdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...fuusejkddmmd3e
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...fuusejkddmmd3e
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...dujkdksmdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...dujkdksmdmdm
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...jdksmmdmdd
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...jdksmmdmdd
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...fujkse9didkke3
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...fujkse9didkke3
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar cat 325 track type excavator (prefix 7 cj) service repair manual ...diskkdkdmdm
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...fjkdksmmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids. Referenced tools and their part numbers are listed.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...fjkdksmmdm
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual ...orrf0370383
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR (Prefix 7CJ) Service Repair Manual (...orrf0370383
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...fuusejkddmmd3e
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and ...fuusejkddmmd3e
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325 TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and ...dujkdksmdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...jdksmmdmdd
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar Cat 325L TRACK TYPE EXCAVATOR Service Repair Manual (6KK00001 and...dujkdksmdmdm
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, valve guides, and valve seat inserts on a 325L excavator. The procedures describe using specialized tools to compress springs, extract components, and seat inserts. Technicians are advised to keep components clean and refer to other documents for guidance on reusable parts.
Similar to Caterpillar cat 325 b ln excavator (prefix 6dn) service repair manual (6dn00001 and up) (20)
Caterpillar cat 325 l track type excavator (prefix 9kl) service repair manual...f98soeodidkdk
This service repair manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It lists 33 detailed steps to fully disassemble the main control valve and its various components. Identification marks should be placed on parts as they are removed. Cleanliness and lubrication of internal parts is important during the process.
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The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and steps to remove the crankshaft first before removing the gear using a bearing puller. The installation procedure is not described.
Caterpillar cat 325 c ln excavator (prefix csj) service repair manual (csj000...f98soeodidkdk
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 22 steps including installing seals, plates, springs and ensuring proper alignment of components like the cam plate and keys. Special care must be taken when handling components and aligning parts to prevent damage during reassembly.
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The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
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Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...f98soeodidkdk
This document provides the disassembly and assembly procedures for a 325C excavator travel motor. The disassembly procedure involves 27 steps to remove all components from the travel motor body. The assembly procedure describes 22 steps to reinstall all components in the reverse order, ensuring proper installation of seals, plates, springs and other parts. Precise alignment marks and original component positions are critical to correctly reassemble the travel motor.
Caterpillar cat 325 c l excavator (prefix crb) service repair manual (crb0000...f98soeodidkdk
The document provides instructions for removing and installing various engine components on a 325C excavator, including:
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Caterpillar cat 325 c excavator (prefix csj) service repair manual (csj00001 ...f98soeodidkdk
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly procedure consists of 26 steps and requires applying sealant and hydraulic oil, and ensuring components like keys and locating pins are correctly installed. Special care must be taken to avoid damage and keep identification marks aligned during the process.
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Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...f98soeodidkdk
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01328419
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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3. Dispose of all fluids according to local regulations and mandates.
1. Disconnect air inlet piping from the turbocharger to the aftercooler, if necessary.
Illustration 1 g00629952
2. Remove bolts (1) and disconnect air inlet heater solenoid (3).
3. Remove air inlet elbows (2) from air inlet manifold (5).
4. Remove bolts (4) from air inlet manifold (5).
5. Remove air inlet manifold (5) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 18 17:22:09 UTC+0800 2020
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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5. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 18 17:23:04 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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7. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
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8. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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9. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
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10. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sat Jul 18 17:24:00 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
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12. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
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14. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
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17. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
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18. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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20. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
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22. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plugs (1) and (3) from oil filter base (2).
Illustration 2 g01011627
2. Remove springs (4) and valves (6). Remove O-ring seals (5) from plugs (1) and (3). Inspect
the parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929615
Engine Oil Filter Base - Assemble
SMCS - 1306-016
Assembly Procedure
Illustration 1 g01011627
1. Install O-ring seals (5) onto plugs (1) and (3). Install valves (6) and springs (4).
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25. Illustration 2 g01011623
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install plugs (1) and (3) onto oil filter base (2).
End By:
a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 6DN
Configuration: 325B & 325B LN Excavators 6DN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02376426
Engine Oil Filter Base - Install
SMCS - 1306-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01009468
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