This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b l excavator (prefix 5bs) service repair manual (5bs0000...fjjskekdmme
This document provides instructions for removing and installing the rocker shaft and pushrods on a 325B L excavator engine. It describes removing the valve mechanism cover, loosening the rocker arm adjustment screws, removing bolts and the rocker shaft assembly from the cylinder head. It also details installing the rocker shaft by positioning it in the engine and lining up the pushrods with the rocker arms, installing bolts, adjusting valve lash, and reinstalling the valve mechanism cover.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b excavator (prefix 4rs) service repair manual (4rs00001 ...hfjsekekmmd
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specific steps include removing bolts and lifting the cylinder head from the engine block using proper lifting devices. The rocker shaft is disassembled by removing retaining rings, springs and rocker arms. It is then reassembled by installing these parts in the proper order and orientation.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fujsjefksekmm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended only to convey the main steps and should not be used as a replacement for the full instructions.
Caterpillar cat 416 d backhoe loader (prefix cxp) service repair manual (cxp0...ujjfjkskekmme
This document provides instructions for removing, disassembling, assembling, and installing solenoid valves for the transmission of a Caterpillar 416D backhoe loader. The instructions cover removing floorplates, disconnecting wiring, and removing solenoid valves. Disassembly involves removing nuts, covers, seals, and solenoids. Assembly requires cleaning parts and replacing seals before reinstalling components. Safety notices warn of potential injuries from hydraulic pressure and recommend proper fluid handling and disposal.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b l excavator (prefix 5bs) service repair manual (5bs0000...fjjskekdmme
This document provides instructions for removing and installing the rocker shaft and pushrods on a 325B L excavator engine. It describes removing the valve mechanism cover, loosening the rocker arm adjustment screws, removing bolts and the rocker shaft assembly from the cylinder head. It also details installing the rocker shaft by positioning it in the engine and lining up the pushrods with the rocker arms, installing bolts, adjusting valve lash, and reinstalling the valve mechanism cover.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b excavator (prefix 4rs) service repair manual (4rs00001 ...hfjsekekmmd
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specific steps include removing bolts and lifting the cylinder head from the engine block using proper lifting devices. The rocker shaft is disassembled by removing retaining rings, springs and rocker arms. It is then reassembled by installing these parts in the proper order and orientation.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fujsjefksekmm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended only to convey the main steps and should not be used as a replacement for the full instructions.
Caterpillar cat 416 d backhoe loader (prefix cxp) service repair manual (cxp0...ujjfjkskekmme
This document provides instructions for removing, disassembling, assembling, and installing solenoid valves for the transmission of a Caterpillar 416D backhoe loader. The instructions cover removing floorplates, disconnecting wiring, and removing solenoid valves. Disassembly involves removing nuts, covers, seals, and solenoids. Assembly requires cleaning parts and replacing seals before reinstalling components. Safety notices warn of potential injuries from hydraulic pressure and recommend proper fluid handling and disposal.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...djdksmmdmd
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
Caterpillar cat 325 b ln excavator (prefix 5bs) service repair manual (5bs000...dikskedmdm
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. The installation procedure involves cleaning mating surfaces, applying a lubricant to the gasket, and tightening bolts to specifications while ensuring proper alignment.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...rishang96299
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. When installing, the mating surfaces are cleaned and a new cylinder head gasket is used. Torque values and cleaning contaminants are emphasized.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...kubei069369925
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, bolts holding it to the cylinder block are loosened and the head is lifted off. To install the cylinder head, the mating surfaces are cleaned and a new gasket is used. Bolts are tightened to specifications to secure the cylinder head.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...shun96145luo
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, bolts holding it to the cylinder block are loosened and the head is lifted off. To install the cylinder head, the mating surfaces are cleaned and a new gasket is used. Bolts are tightened to specifications to secure the cylinder head.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...f7useijdkdmd1
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arm components.
3) Reassemble the rocker shaft by installing new bearings if needed, lubricating, and reinstalling the rocker arms and support bracket.
4) Install the rocker shaft assembly and pushrods
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...shanruliu7360
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. When installing, the mating surfaces are cleaned and a new cylinder head gasket is used. Torque values and cleaning contaminants are emphasized.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...fjdkksmemd
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...f7siejdkdmd
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arm components.
3) Reassemble the rocker shaft by installing new bearings if needed, lubricating, and reinstalling the rocker arms and support bracket.
4) Install the rocker shaft assembly and pushrods
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar cat 325 b l excavator (prefix 5bs) service repair manual (5bs0000...dikskedmdm
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. The new gasket is installed before reversing the process to install the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...dxem8295569
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, bolts holding it to the cylinder block are loosened and the head is lifted off. To install the cylinder head, the mating surfaces are cleaned and a new gasket is used. Bolts are then tightened to specifications to secure the cylinder head.
Caterpillar cat 325 l track type excavator (prefix 9kl) service repair manual...f98soeodidkdk
This service repair manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It lists 33 detailed steps to fully disassemble the main control valve and its various components. Identification marks should be placed on parts as they are removed. Cleanliness and lubrication of internal parts is important during the process.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...f98soeodidkdk
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and steps to remove the crankshaft first before removing the gear using a bearing puller. The installation procedure is not described.
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Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...djdksmmdmd
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
Caterpillar cat 325 b ln excavator (prefix 5bs) service repair manual (5bs000...dikskedmdm
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. The installation procedure involves cleaning mating surfaces, applying a lubricant to the gasket, and tightening bolts to specifications while ensuring proper alignment.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...rishang96299
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. When installing, the mating surfaces are cleaned and a new cylinder head gasket is used. Torque values and cleaning contaminants are emphasized.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...kubei069369925
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, bolts holding it to the cylinder block are loosened and the head is lifted off. To install the cylinder head, the mating surfaces are cleaned and a new gasket is used. Bolts are tightened to specifications to secure the cylinder head.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...shun96145luo
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, bolts holding it to the cylinder block are loosened and the head is lifted off. To install the cylinder head, the mating surfaces are cleaned and a new gasket is used. Bolts are tightened to specifications to secure the cylinder head.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...f7useijdkdmd1
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arm components.
3) Reassemble the rocker shaft by installing new bearings if needed, lubricating, and reinstalling the rocker arms and support bracket.
4) Install the rocker shaft assembly and pushrods
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...shanruliu7360
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. When installing, the mating surfaces are cleaned and a new cylinder head gasket is used. Torque values and cleaning contaminants are emphasized.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...fjdkksmemd
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arms.
3) To disassemble further, remove the support bracket and inspect bearings and buttons on the unit injector rocker arm.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...f7siejdkdmd
This document provides instructions to remove and disassemble components of the rocker shaft and pushrods on a 325B L excavator powered by a 3116 engine. The summary is as follows:
1) Remove the valve mechanism cover, rocker shaft assembly bolts, and rocker shaft assembly to access the pushrods and rocker arms.
2) Remove the pushrods and individual rocker arms and inspect the rocker shaft assembly and rocker arm components.
3) Reassemble the rocker shaft by installing new bearings if needed, lubricating, and reinstalling the rocker arms and support bracket.
4) Install the rocker shaft assembly and pushrods
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar cat 325 b l excavator (prefix 5bs) service repair manual (5bs0000...dikskedmdm
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. The new gasket is installed before reversing the process to install the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual (5BS00001...dxem8295569
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
This document provides instructions for removing and installing a cylinder head on a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base, governor, fuel linkage, and manifolds. To remove the cylinder head, bolts holding it to the cylinder block are loosened and the head is lifted off. To install the cylinder head, the mating surfaces are cleaned and a new gasket is used. Bolts are then tightened to specifications to secure the cylinder head.
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Caterpillar cat 325 l track type excavator (prefix 9kl) service repair manual...f98soeodidkdk
This service repair manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It lists 33 detailed steps to fully disassemble the main control valve and its various components. Identification marks should be placed on parts as they are removed. Cleanliness and lubrication of internal parts is important during the process.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...f98soeodidkdk
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and steps to remove the crankshaft first before removing the gear using a bearing puller. The installation procedure is not described.
Caterpillar cat 325 c ln excavator (prefix csj) service repair manual (csj000...f98soeodidkdk
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 22 steps including installing seals, plates, springs and ensuring proper alignment of components like the cam plate and keys. Special care must be taken when handling components and aligning parts to prevent damage during reassembly.
Caterpillar cat 325 c ln excavator (prefix crb) service repair manual (crb000...f98soeodidkdk
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
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Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...f98soeodidkdk
This document provides the disassembly and assembly procedures for a 325C excavator travel motor. The disassembly procedure involves 27 steps to remove all components from the travel motor body. The assembly procedure describes 22 steps to reinstall all components in the reverse order, ensuring proper installation of seals, plates, springs and other parts. Precise alignment marks and original component positions are critical to correctly reassemble the travel motor.
Caterpillar cat 325 c l excavator (prefix crb) service repair manual (crb0000...f98soeodidkdk
The document provides instructions for removing and installing various engine components on a 325C excavator, including:
1. Removing the camshaft by wiring the valve lifters away, removing retaining bolts, and lifting the camshaft out.
2. Installing the camshaft by carefully lowering it into place while ensuring proper timing marks are aligned.
3. Removing the camshaft bearings using a special tool, and installing new bearings while orienting the oil holes correctly.
Caterpillar cat 325 c excavator (prefix csj) service repair manual (csj00001 ...f98soeodidkdk
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly procedure consists of 26 steps and requires applying sealant and hydraulic oil, and ensuring components like keys and locating pins are correctly installed. Special care must be taken to avoid damage and keep identification marks aligned during the process.
Caterpillar cat 325 c excavator (prefix crb) service repair manual (crb00001 ...f98soeodidkdk
The document provides instructions for removing and installing various engine components on a 325C excavator, including:
1. Removing the camshaft by wiring the valve lifters away, removing retaining bolts, and lifting the camshaft out.
2. Installing the camshaft by carefully inserting it into place while ensuring proper timing marks are aligned.
3. Removing the camshaft bearings using a special tool, and installing new bearings by orienting the oil holes and positioning joints.
Caterpillar cat 325 b track type excavator (prefix 8pr) service repair manual...f98soeodidkdk
This document provides instructions for disassembling and assembling a travel motor. It includes 27 steps for disassembling components such as the head, brake piston, barrel assembly, and shaft assembly. It also includes 11 steps for assembling components like the lip seal, shaft assembly, cam plate, and springs back into the travel motor body. Special tools and precautions are noted to properly disassemble and reassemble the travel motor.
Caterpillar cat 325 b ln excavator (prefix 8fn) service repair manual (8fn000...f98soeodidkdk
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are provided along with illustrations to guide the technician through the process while maintaining cleanliness and proper torque specifications.
Caterpillar cat 325 b ln excavator (prefix 6dn) service repair manual (6dn000...f98soeodidkdk
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached pipes or solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the inlet manifold, position a new gasket and manifold on the engine and secure with bolts, reconnecting any pipes or solenoids.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...f98soeodidkdk
This document provides instructions for disassembling and assembling a travel motor. It includes 27 steps for disassembling components such as the head, brake piston, barrel assembly, and shaft assembly. It also includes 11 steps for assembling components like the lip seal, shaft assembly, cam plate, and springs back into the travel motor body. Special tools and precautions are noted to properly disassemble and reassemble the travel motor.
Caterpillar cat 325 b l excavator (prefix 8rr) service repair manual (8rr0000...f98soeodidkdk
This document provides assembly instructions for the final drive of an excavator model 325B L. It describes:
1) Cleaning and preparing the final drive components and installing bearings in the main housing.
2) Determining the correct bearing preload and shim thickness to set the gear mesh.
3) Installing seals in the main housing and motor housing.
4) Assembling the carrier assemblies, installing gears, shafts, and retaining rings.
5) Positioning the main housing, gear, and ring gear on the motor housing and securing with bolts.
Caterpillar cat 325 b l excavator (prefix 6dn) service repair manual (6dn0000...f98soeodidkdk
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
Caterpillar cat 325 b l excavator (prefix 2jr) service repair manual (2jr0000...f98soeodidkdk
This document provides instructions for installing pistons and connecting rods in a 3116 engine. It describes cleaning and lubricating parts, inserting piston rings into the cylinder bore using a compressor tool, installing each piston and connecting rod assembly by aligning it with the crankshaft, and torquing the connecting rod cap bolts. References are provided for determining whether pistons, connecting rods, pins, and bushings can be reused.
Caterpillar cat 325 b l excavator (prefix 1hs) service repair manual (1hs0000...f98soeodidkdk
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It outlines 27 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. It then describes the 25 steps to reassemble these components, noting the proper order and orientation needed to ensure correct assembly. Precautions are highlighted such as applying identification marks and cleaning components thoroughly before assembly.
Caterpillar cat 325 b l excavator (prefix 1gs) service repair manual (1gs0000...f98soeodidkdk
The document provides disassembly and assembly instructions for the final drive of a 325B L excavator. It details 33 steps to disassemble the final drive components including removing carriers, gears, seals and bearings. It also outlines 28 steps for reassembling the final drive, including pressing in bearings, determining the correct shim thickness, installing seals and gears, and torquing bolts. Tools and torque specifications are provided. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the excavator's final drive system.
Caterpillar cat 325 b excavator (prefix 8rr) service repair manual (8rr00001 ...f98soeodidkdk
This document provides assembly instructions for the final drive of an excavator model 325B L. It describes:
1) Cleaning and preparing the components, installing bearings in the main housing, and determining the correct shim thickness for the gear.
2) Installing seals in the main housing and motor housing.
3) Assembling the carrier assembly by installing planetary gears, shafts, and pins.
4) Positioning the main housing, gear, and ring gear on the motor housing and securing them with bolts.
Caterpillar cat 325 b excavator (prefix 8gm) service repair manual (8gm00001 ...f98soeodidkdk
This document provides instructions for disassembling and assembling the mechanical actuated fan on an excavator model 325B. It describes removing the fan blades, mounting hardware, oil, and performing a pressure test on the hub assembly. Further steps include removing the bellcrank, control shaft, hub assembly, through shaft, carrier/spool, main bearing, and rear seal. Detailed illustrations accompany each step to aid in failure analysis and repair.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...f98soeodidkdk
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930098
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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3. Illustration 1 g00629575
1. Loosen all rocker arm adjustment screws (3).
2. Remove bolts (1) from the rocker shaft assembly (2).
3. Remove rocker shaft assembly (2) from the cylinder head.
4. Repeat the procedure for each rocker shaft assembly.
5. Remove the pushrods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930139
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-0083 Emery Polishing Paper 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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5. Illustration 1 g00629612
1. Remove support bracket (1) from rocker shaft assembly (4).
2. Remove valve rocker arms (2) and unit injector rocker arm (3) from rocker shaft assembly
(4).
Note: Do not force the rocker arms from the rocker shaft assembly. If necessary, use a piece
of Tooling (A) to lightly buff the surface of the shaft to aid in removal .
3. Check the adjustment screws on valve rocker arms (2) and unit injector rocker arm (3) for
damage.
4. Inspect rocker shaft assembly (4) for scratches and cracks.
Illustration 2 g00630277
5. Inspect bearing (5) on unit injector rocker arm (3). The bore in the rocker arm is
24.808 ± 0.20 mm (0.9767 ± 0.0079 inch). Refer to Specification, "Valve Rocker Arm and
Lifters". Replace the bearing, if necessary.
6. Ensure that button (6) on unit injector rocker arm (3) is not damaged. Also ensure that the
retaining ring for button (6) is in place.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930194
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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7. Illustration 1 g00630277
1. Install button (6) and the retaining ring, if necessary.
2. Place clean engine oil on a new bearing (5) prior to installation.
3. Ensure that the oil hole in bearing (5) is aligned with the oil hole in the rocker arm. Hone
the bearing, if necessary. Refer to the Specifications Module for the correct dimensions.
Illustration 2 g00629612
4. Lubricate rocker shaft assembly (4) with clean engine oil.
5. Install valve rocker arms (2) and unit injector rocker arm (3) on rocker shaft assembly (4).
6. Install support bracket (1) on rocker shaft assembly (4).
End By:
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02736495
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 146-2597 Pushrod Holder 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
1. Install the pushrods in the engine. The base of the pushrod should be in the seat of the
pushrod lifter.
2. Install Tooling (A).
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9. Illustration 1 g00629575
3. Position rocker shaft assembly (2) in the engine. Line up the pushrods with the rocker arms.
4. Install bolts (1) in rocker shaft assembly (2). Tighten the bolts to a torque of 28 ± 7 N·m
(21 ± 5 lb ft).
5. Remove Tooling (A) from the pushrods.
6. Adjust the valve lash on all of the adjustment screws. Refer to Testing and Adjusting,
"Engine Valve Lash - Inspect/Adjust".
7. Repeat the procedure for the remaining rocker shaft assemblies.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01935828
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
b. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
c. Remove the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection
Control Linkage - Remove".
d. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install".
f. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove".
g. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 1 g01007597
Typical example
1. Attach a suitable lifting device to the cylinder head.
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12. Illustration 2 g00654709
2. Remove bolts (1) and (2) that hold the cylinder head to the cylinder block. Carefully remove
the cylinder head from the cylinder block. The cylinder head for the 3116 engine weighs
approximately 85 kg (187 lb).
Illustration 3 g00611342
3. Remove cylinder head gasket (3).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i04147334
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4876 Lubricant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
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14. Illustration 1 g00611342
Typical example
2. Install a new cylinder head gasket (3) .
Note: For information on the cylinder head gasket for 3116 engines, refer to Special
Instruction, SEHS9395, "3116 Cylinder Head Gasket Usage".
Illustration 2 g01007597
Typical example
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to
install the cylinder head.
3. Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly
onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block.
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15. Illustration 3 g00654709
4. Inspect the condition of cylinder head bolts (1) and (2) . For information on the reusability
of the bolts, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8301,
"Inspection and Reuse of Critical Fasteners Used in All Engines". Replace cylinder head
bolts (1) and (2) , if necessary.
5. Lubricate cylinder head bolts (1) and (2) and both sides of the washers with Tooling (A) .
Install cylinder head bolts (1) and (2) . Follow Step 6 for the correct tightening procedure.
Illustration 4 g00641677
3114 Cylinder head
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16. Illustration 5 g00611358
6. Tighten the cylinder head bolts according to the following procedure:
7. Tighten bolts (1) through bolt (14) in a numerical sequence to a torque of 300 ± 15 N·m
(221 ± 11 lb ft).
8. Loosen bolts (1) through bolt (14) to a torque of 0 N·m.
9. Tighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
10. Retighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
11. Turn bolts (1) through bolt (14) by numerical sequence an additional 90° (1/4 turn).
12. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ± 7 N·m (41 ±
5 lb ft).
End By:
a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
c. Install the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing- Remove and Install".
d. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
e. Install the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control
Linkage - Install".
f. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
g. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
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17. Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jul 15 23:15:00 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930413
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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19. Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 1 g00747310
1. Remove bolts (1) from cover (2).
2. Carefully remove cover (2) and the gasket.
Note: It may be necessary to remove the governor in order to remove the cover at the front
of the engine.
Illustration 2 g00629677
3. Remove bolts (4), lifter shaft (5), and lifters (3) from cover (2).
Installation Procedure
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20. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 3 g00629677
1. Position lifters (3) and lifter shaft (5) on cover (2). Install bolts (4).
Illustration 4 g00747310
2. Position the gasket and cover (2) on the engine.
3. Install bolts (1) in cover (2).
End By:
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21. a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930426
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
b. Remove the side covers. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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23. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Note: The air compressor was removed in order to accommodate the engine repair stand.
Note: It is not necessary to remove the cylinder head for removal of the camshaft.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel. This is for timing during installation.
Illustration 1 g01007643
Typical example
2. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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24. Illustration 2 g01007645
3. Remove bolts (4) and camshaft retainer plate (6).
4. Remove camshaft gear (5) and camshaft (3) from the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01936378
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Lubricate the camshaft and the camshaft bearings with clean engine oil.
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26. Illustration 1 g01007645
2. Carefully install camshaft (3) and camshaft gear (5) in the engine.
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
Illustration 2 g01007643
Typical example
3. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
28. 4. Install camshaft retainer plate (6) and bolts (4).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the side cover. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jul 15 23:17:47 UTC+0800 2020
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29. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B LN EXCAVATOR 8FN
Configuration: 325B & 325B LN Excavators 8FN00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01171077
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00611152
NOTICE
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30. Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Place the camshaft and camshaft gear (1) in a suitable press. Press the camshaft from
camshaft gear (1).
Installation Procedure
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Illustration 2 g00611152
1. Heat the camshaft gear to a maximum temperature of 315 °C (600 °F).
2. Align the key in the camshaft with the groove (keyway) in the camshaft gear.
3. Install the camshaft gear on the end of the camshaft.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jul 15 23:18:43 UTC+0800 2020
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