The document provides instructions for removing and installing various engine components on a 325C excavator, including:
1. Removing the camshaft by wiring the valve lifters away, removing retaining bolts, and lifting the camshaft out.
2. Installing the camshaft by carefully lowering it into place while ensuring proper timing marks are aligned.
3. Removing the camshaft bearings using a special tool, and installing new bearings while orienting the oil holes correctly.
Caterpillar cat 325 b l excavator (prefix 1hs) service repair manual (1hs0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then describes 26 steps for reassembling the travel motor, providing details on cleaning, lubricating and properly installing each part in the reverse order of disassembly. Safety notices are included to handle fluids properly and avoid damaging components.
Caterpillar cat 325 b excavator (prefix 8gm) service repair manual (8gm00001 ...fjsjjekdkme
1) The document provides step-by-step instructions for disassembling and assembling the mechanical components of an excavator fan, including removing the fan blades, bellcrank assembly, hub assembly, carrier/spool assembly, and bushings.
2) The procedures include draining oil from the fan assembly, using air pressure to test for leaks, and removing seals, bearings, and other individual parts.
3) Troubleshooting instructions are provided for accessing parts if the through shaft is damaged or other issues are encountered during disassembly.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 325 b excavator (prefix 8rr) service repair manual (8rr00001 ...fjsjjekdkme
This document provides assembly instructions for the final drive of an excavator model 325B L. It includes:
- A list of required tools and parts for assembly
- Detailed step-by-step instructions for installing bearings, seals, gears, carriers, and other components
- Procedures for determining correct bearing preload and shim thickness
- Notes on cleaning, lubricating, and torque specifications
The goal is to correctly assemble all internal components of the final drive, including installing carriers, gears, seals and adjusting bearing preloads, to achieve proper operation. Proper cleaning and lubrication of parts is emphasized.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar cat 325 b l excavator (prefix 1hs) service repair manual (1hs0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then describes 26 steps for reassembling the travel motor, providing details on cleaning, lubricating and properly installing each part in the reverse order of disassembly. Safety notices are included to handle fluids properly and avoid damaging components.
Caterpillar cat 325 b excavator (prefix 8gm) service repair manual (8gm00001 ...fjsjjekdkme
1) The document provides step-by-step instructions for disassembling and assembling the mechanical components of an excavator fan, including removing the fan blades, bellcrank assembly, hub assembly, carrier/spool assembly, and bushings.
2) The procedures include draining oil from the fan assembly, using air pressure to test for leaks, and removing seals, bearings, and other individual parts.
3) Troubleshooting instructions are provided for accessing parts if the through shaft is damaged or other issues are encountered during disassembly.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Kawasaki 80 z7b wheel loader service repair manual (serial no. 80c8 5001 and up)fjsjjekdkme
The document contains sections from a shop manual for a wheel loader. It includes sections on general information, component layout, specifications, and maintenance procedures. The component layout sections describe and illustrate the main components of the wheel loader including the engine, hydraulic system, electrical system, cab, drive unit, and other key components. The specifications section lists technical specifications for the engine, operating weights, dimensions, travel speeds and other performance specifications.
Caterpillar cat 325 track type excavator (prefix 9 kl) service repair manual ...fjsjjekdkme
This service manual provides instructions for disassembling and assembling the main control valve for 325, 325L, and 325N excavator models. It details removing over 30 individual components of the valve including pressure control valves, check valves, relief valves, spools, and seals. Proper identification and cleaning of parts is emphasized to avoid damage and ensure proper valve performance.
Caterpillar cat 325 b excavator (prefix 8rr) service repair manual (8rr00001 ...fjsjjekdkme
This document provides assembly instructions for the final drive of an excavator model 325B L. It includes:
- A list of required tools and parts for assembly
- Detailed step-by-step instructions for installing bearings, seals, gears, carriers, and other components
- Procedures for determining correct bearing preload and shim thickness
- Notes on cleaning, lubricating, and torque specifications
The goal is to correctly assemble all internal components of the final drive, including installing carriers, gears, seals and adjusting bearing preloads, to achieve proper operation. Proper cleaning and lubrication of parts is emphasized.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 325 c excavator (prefix s2c) service repair manual (s2c00001 ...fjsekkdmme
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 325C excavator with a 3126 engine. It describes the required tools and multi-step procedures for each task, including compressing springs, removing retainers, and ensuring parts are clean. Safety notices are included to warn of potential injury from parts propelled by springs.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsfskekem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel injection lines
It describes removing nuts, bolts, lines, and filters, taking care to plug openings to prevent contamination. Reinstallation involves cleaning parts and reconnecting components with new washers or O-rings as needed, torquing to specifications.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 325 c l excavator (prefix bfe) service repair manual (bfe0000...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C L Excavator powered by a 3126B engine, including:
- Camshaft removal and installation, requiring alignment of timing marks.
- Camshaft gear removal and installation, using a press and heating the gear.
- Camshaft bearing removal and installation, noting oil hole orientation.
- Engine oil pan removal and installation, after draining oil into an appropriate container.
Safety precautions are outlined, such as containing fluids and cleaning parts to prevent damage or rapid wear. Special tools required are also listed.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat 320 d excavator (prefix a8f) service repair manual (a8f00001 ...fujjdfjkksekmem
This document provides instructions for removing and installing various engine components of a Caterpillar 320D L excavator. It describes how to remove and install the crankshaft rear seal using various tools. It also describes removing and installing the flywheel housing, removing the idler gear from the front gear group, and removing and installing the crankshaft front seal. The document provides detailed step-by-step instructions and illustrations for each procedure.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan, including draining oil first.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...f8sejdkdmdijd
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 325 c excavator (prefix s2c) service repair manual (s2c00001 ...fjsekkdmme
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 325C excavator with a 3126 engine. It describes the required tools and multi-step procedures for each task, including compressing springs, removing retainers, and ensuring parts are clean. Safety notices are included to warn of potential injury from parts propelled by springs.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat 321 b lcr track excavator (prefix 2zd) service repair manual ...fujsfskekem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 321B LCR Track Excavator engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel injection lines
It describes removing nuts, bolts, lines, and filters, taking care to plug openings to prevent contamination. Reinstallation involves cleaning parts and reconnecting components with new washers or O-rings as needed, torquing to specifications.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 325 c l excavator (prefix bfe) service repair manual (bfe0000...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C L Excavator powered by a 3126B engine, including:
- Camshaft removal and installation, requiring alignment of timing marks.
- Camshaft gear removal and installation, using a press and heating the gear.
- Camshaft bearing removal and installation, noting oil hole orientation.
- Engine oil pan removal and installation, after draining oil into an appropriate container.
Safety precautions are outlined, such as containing fluids and cleaning parts to prevent damage or rapid wear. Special tools required are also listed.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before reinstallation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat 320 d excavator (prefix a8f) service repair manual (a8f00001 ...fujjdfjkksekmem
This document provides instructions for removing and installing various engine components of a Caterpillar 320D L excavator. It describes how to remove and install the crankshaft rear seal using various tools. It also describes removing and installing the flywheel housing, removing the idler gear from the front gear group, and removing and installing the crankshaft front seal. The document provides detailed step-by-step instructions and illustrations for each procedure.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan, including draining oil first.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...f8sejdkdmdijd
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan.
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...f8uesjdkdmdm
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan.
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...f7fujksekmdm8u
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning the mating surfaces before installing with a new gasket using sealant on the joints.
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and reminders to contain fluids and dispose of them properly.
Caterpillar Cat 325C and 325C L Excavator (Prefix AMH) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning the mating surfaces before installing with a new gasket using sealant on the joints.
Caterpillar Cat 325C and 325C L Excavator (Prefix AMH) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning surfaces before installing with a new gasket using sealant on joints.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...jdkskmdmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning surfaces before installing with a new gasket using sealant on joints.
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation of each bearing.
- Engine oil pan removal by draining the oil, removing bolts and the oil pan gasket, and cleaning surfaces before installing a new gasket and bolts.
The summaries provide the key steps and safety information for working on these engine components according to the service manual.
Caterpillar Cat 325C and 325C L Excavator (Prefix AMH) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning the mating surfaces before installing with a new gasket using sealant on the joints.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...pwg56547003
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning the mating surfaces before installing with a new gasket using sealant on the joints.
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning the mating surfaces before installing with a new gasket using sealant on the joints.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...ufs89eodkdmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation of each bearing.
- Engine oil pan removal by draining the oil, removing bolts and the oil pan gasket, and cleaning surfaces before installing with a new gasket.
- Procedures specify keeping parts clean, containing fluids, and proper torque specifications.
Caterpillar Cat 325C and 325C L Excavator (Prefix AMH) Service Repair Manual ...zan2736ban
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and reminders to contain fluids and dispose of them properly.
Caterpillar cat 325 c excavator (prefix amh) service repair manual (amh00001 ...ikdkkdmdmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning surfaces before installing with a new gasket using sealant on joints.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...ikdkkdmdmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning the mating surfaces before installing with a new gasket using sealant on the joints.
Caterpillar Cat 325C L Excavator (Prefix AMH) Service Repair Manual (AMH00001...jdkskmmdmd1
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Camshaft removal which requires removing the lifter group and front cover before removing the camshaft, camshaft retainer plate, and bolts.
- Camshaft bearing removal using a special tool and noting the oil hole orientation for installation.
- Engine oil pan removal by draining the oil, removing bolts and drain plug, and cleaning surfaces before installing with a new gasket using sealant on joints.
This document provides instructions for removing and installing components on a Caterpillar 3126B engine, including:
- Procedures for removing the camshaft, camshaft gear, and camshaft bearings.
- Instructions for installing the camshaft, camshaft gear, and camshaft bearings, making sure to align timing marks and orient oil holes correctly.
- Safety notices and steps for removing and installing the engine oil pan, including draining oil first.
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Caterpillar cat 325 l track type excavator (prefix 9kl) service repair manual...f98soeodidkdk
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01196838
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the lifter group. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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3. Dispose of all fluids according to local regulations and mandates.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel. This is for timing during installation.
2. Ensure that the timing marks on the following gears are aligned: the camshaft drive gear, the
idler gear and the crankshaft gear.
Note: It is not necessary to remove the cylinder head for removal of the camshaft.
3. Wire the valve lifters away from the camshaft.
Illustration 1 g00640035
4. Remove two bolts (3) and camshaft retainer plate (2) from camshaft gear (1).
Illustration 2 g00640030
5. Remove camshaft (4) from the cylinder block.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01196611
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00640030
1. Carefully install camshaft (4) in the engine.
NOTICE
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5. When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
2. Ensure that the timing marks on the following gears are aligned: the camshaft drive gear, the
idler gear and the crankshaft gear.
Illustration 2 g00640035
3. Install camshaft retainer plate (2) and two bolts (3) on camshaft gear (1).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the lifter group. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 13 23:11:54 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01983227
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00987675
NOTICE
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7. Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Place camshaft (2) and camshaft gear (1) in a suitable press. Press camshaft (2) from
camshaft gear (1).
3. If necessary, remove the key (3) from the camshaft.
Installation Procedure
Illustration 2 g00987675
1. Raise the temperature of camshaft gear (1).
2. Align key (3) in the camshaft with the groove (keyway) in the camshaft gear.
3. Install camshaft gear (1) on the end of camshaft (2).
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 13 23:12:50 UTC+0800 2020
2/2
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02183087
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/4
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9. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly
purposes.
1. Use Tooling (A) to remove the camshaft bearings from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g01104577
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11. Illustration 2 g01104579
1. Use Tooling (A) to install all of the camshaft bearings except for the front bearing. Orient
oil hole (1) in each bearing so that oil hole (1) is located at the top of the bore.
2. Use Tooling (A) to install the front camshaft bearing. Align oil hole (1) in the front
camshaft bearing with the oil hole in the cylinder block. Locate joint (2) in the front
camshaft bearing in the proper position.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02173704
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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13. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the engine oil into a suitable container for storage or disposal.
Illustration 1 g00610543
Typical example
Note: Do not pry or gouge the sealing surface of the engine oil pan. Use a rubber mallet to
tap lightly on the engine oil pan, if it is necessary.
2. Remove the bolts for engine oil pan (1). Remove engine oil pan (1) .
Illustration 2 g00610550
Typical example
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14. 3. Remove gasket (2) from engine oil pan (1) .
4. Remove the drain plug and the O-ring seal from engine oil pan (1) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9612 Silicone Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Install the drain plug and the O-ring seal on the engine oil pan. Tighten the drain plug to 25
± 5 N·m (18 ± 4 lb ft).
2. Inspect the condition of the gasket. Replace the gasket, if necessary.
Note: On newer engines, the oil pan has an integral seal. Inspect the condition of the seal
and replace the seal, if necessary.
Illustration 3 g01010643
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15. 3. Clean the mating surface of the engine oil pan and the cylinder block.
4. Apply Tooling (A) to the T-shaped gasket joints of the oil pan. Refer to Illustration 3.
Illustration 4 g00610550
Typical example
Illustration 5 g00610543
Typical example
5. Position new gasket (2) and engine oil pan (1) on the cylinder block.
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16. Illustration 6 g00610574
6. Install the bolts for the engine oil pan. Tighten Bolts (X) to a torque of 31 ± 3 N·m (23 ± 2
lb ft).
7. Start at Bolt (Z) and tighten the remaining bolts in a counterclockwise direction. Tighten the
remaining bolts to a torque of 31 ± 3 N·m (23 ± 2 lb ft).
8. Start at Bolt (Z) and tighten the bolts again in a counterclockwise direction. Tighten the
bolts to a torque of 31 ± 3 N·m (23 ± 2 lb ft).
9. Fill the engine with oil to the correct level. Refer to the Operation and Maintenance Manual
for the correct filling procedure.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02372739
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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18. Illustration 1 g00987444
1. Remove bolt (2) and piston cooling jet (1) from each cylinder.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 2 g00987444
1. Position piston cooling jet (1) in the cylinder block. Install bolt (2). Tighten the bolt to a
torque of 28 ± 7 N·m (21 ± 5 lb ft).
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02180392
Pistons and Connecting Rods - Remove
SMCS - 1225-011
Removal Procedure
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
b. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
c. Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
The joint between the connecting rod and the connecting rod cap is
produced by fracturing. The connecting rod assembly must be handled
with care in order to avoid damage to the mating surfaces. The
connecting rod assembly must be replaced if any damage occurs to the
mating surfaces. New connecting rod assemblies come with the
connecting rod caps bolted on the connecting rod.
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21. Use only a soft jawed vise to hold the connecting rod assembly when
removing the connecting rod cap bolts. Use only a soft faced hammer
to tap the connecting rod cap when separating the connecting rod cap
from the connecting rod.
Failure to use a soft jawed vise and a soft faced hammer may result in
damage to the connecting rod assembly.
1. Turn the crankshaft until the connecting rod caps are at the bottom center.
Illustration 1 g01062853
2. Inspect connecting rod (1) and connecting rod cap (3) for the proper identification mark.
The connecting rod and the connecting rod cap should have an etched number on the side
that is toward the right side of the engine. The number should match the cylinder number.
Mark the connecting rod and the connecting rod cap, if necessary. Do not etch new
markings on connecting rod or rod cap.
3. Remove connecting rod bolts (2) and connecting rod cap (3).
4. Remove the lower half of connecting rod bearing (5) from connecting rod cap (3).
5. Push the piston and the connecting rod away from the crankshaft. Remove the upper half of
connecting rod bearing (4) from connecting rod (1).
6. Remove the piston and connecting rod (1) from the cylinder block.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01983492
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons
and Connecting Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g00988677
1. Use Tooling (B) to remove retaining ring (2). Remove piston pin (4) and separate piston (1)
from connecting rod (3).
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24. Illustration 2 g00988681
2. Use Tooling (A) to remove piston rings (5).
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR CRB
Configuration: 325C L & 325C LN Excavator CRB00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01983502
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Verify correct assembly of the pistons and the connecting rods. Ensure
that the etched numbers on the rod and the rod cap are in the correct
positions. The etched number on the rod and the rod cap correspond to
the cylinder in which it should be installed.
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26. Illustration 1 g00988681
1. Check the clearance between the ends of piston rings (5). Refer to the Specifications
Manual, "Pistons and Rings".
Note: The oil ring must be installed over the spring with the end gap 180 degrees from the
oil ring spring joint.
2. Install the oil control piston ring with Tooling (A). The ends of the spring should be rotated
180 degrees from the ring end gap.
3. Install the intermediate piston ring with the side marked "UP-2" toward the top of the
piston. Use Tooling (A) in order to install the intermediate piston ring.
4. Install the top piston ring with the side marked "UP-1" toward the top of the piston. Use
Tooling (A) in order to install the top piston ring.
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27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
28. Illustration 2 g00988732
5. Replace rod bearing (6) by pressing a new bearing into the connecting rod. Refer to Special
Instruction, SEHS7295 for the correct tooling and the correct installation procedure.
Illustration 3 g01027812
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29. 6. The piston is a two-piece assembly. This piston consists of piston crown (7) and piston skirt
(8). Bearing (9) is nonserviceable.
Illustration 4 g00988677
NOTICE
An improperly installed retainer ring could cause the piston and
connecting rod to come apart during engine operation. This action can
result in a broken Piston Skirt and major engine damage.
7. Position piston (1) on connecting rod (3). Coat pin (4) with clean engine oil and install pin
(4). Ensure that the retainer rings are in the grooves of piston (1).
End By:
a. Install the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons
and Connecting Rods - Install".
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