Karthikraj KR is seeking a challenging position in a technical field to further enhance his 3+ years of experience in product design and development. He has expertise in CREO parametric and modules for tasks like value engineering, cost modeling, sheet metal and plastic enclosure design. His technical experience includes projects from concept to product development for telecom customers. He is proficient in Windchill, Agile, and has experience with compliance testing and standards like IP, EMC, NEBS and safety certifications.
Experience:
• Experience in Product Design & Development, Analysis and Documentation Technology.
SUMMARY OF EXPERIENCE:
• 4+ years of Experience in New Product Design & Development, Analysis & Documentation.
• Experience in Design, Development and Modification of Plastics, Castings, Machined, Sheet metal (parts & Assemblies).
• Matching and Problem solving skills during manufacturing activities.
• Mechanical Engineering functions and Numerical Calculations.
• Knowledge of various ESS, ET & Q.A tests (Shock & Vibration, Acceleration Test Rain-Shower, EMI & EMC, Salt & Corrosion Tests, according to JSS-55555 standards).
• UNIGRAPHICS (NX) : Part Modelling (castings), Sheet metal, Plastic Design, Assembly,
Detailing & Drafting & Rendering.
• SOLIDWORKS: Part modelling (castings), Sheet metal, Plastic Design, Assembly, Detailing & Drafting & Rendering.
• SIMULATION: Static Analysis by using Simulation Premium.
• GD & T: Knowledge of GD&T using (ASME Standards Y14.5).
• AUTO CAD: 2D Drafting, Detailing & Dimensioning as per GD&T using (ASME Standards Y14.5).
• DFRM: Knowledge of Design for Reliability & Maintainability.
• DFA, DFM & DFMEA: Knowledge of Design for Assembly, Design for Manufacturability & Design for failure mode and effective analysis.
• STEALTH DESIGN: Good Knowledge of stealth Design Concepts.
• SAP (PLM): Creating Material Master, Creating & Uploading of Drawing, Creating BOM, Releasing Engineering Drawings, Creating ECR etc.
• SIX SIGMA: Basic Knowledge of Six sigma principles.
• ROHS: Restriction of Hazardous Substances Compliance.
• RENDERING & ANIMATION: Rendering of Products by using Photo view360 & Key shot tools.
• Reverse engineering.
• Tolerance stack up analysis.
• Frequent interaction with clients & vendors.
• Product Data Management Activities
• Customer Interaction.
• Estimation, Planning Documents, Deliveries.
Hands on experience in Research and New Product Development,Proficient Designing with solid works, Siemens nx,Catia,creo,Auto cad, Analysis,Mathematical modeling And FEA tool,Matlab.
Completed Research in optimization of Heat-Transfer in cold storage . Evaporative condenser Heat rejection,Individual Quick Freezer Optimization,Commercial Cooling Unit.
1. Karthikraj KR
karthikraj10@gmail.com
+91 9500174795
CAREER OBJECTIVE:
Seeking a position to utilize my skills and abilities in challenging and upbringing environment
that would further enhance my skills in technical field for mutual benefit of the company and
me, with emphasis on continuous learning.
TECHNICAL EXPERIENCE:
Over 3.0 years of experience in executing various projects from Concept Design to
Product Development with expertise in PRO-E / CREO parametric and its modules.
Experienced in VA/VE process (Sheet metal, Plastics, Die cast and machined
components)
Experienced in Cost modelling (Sheet metal, Plastics, Die cast and machined
components) using aPriori.
Experienced in Sheet metal and plastic enclosure design.
Proficient in Wind-chill for PDM and Agile for PLM.
Hands on experience in IP testing as per IEC 60529 standard, Ball drop testing as per
IEC 600079 standard and bare unit drop testing as per MIL 810F standard for telecom
products.
Hands on experience in EMI / EMC design considerations and calculations as per MIL.
Knowledge in GD & T and Welding symbols.
Knowledge in Electro-Mechanical product standards NEBS – GR 63, EIA / TIA, IEC.
Exposure to safety compliance like ATEX, UL & ROHS ratings.
Good Communicative, innovative, keenness to learn and implement, problem-solving
abilities, commitment to personal and professional growth.
WORK EXPERIENCE:
• HCL Technologies Ltd. ( Engineering and R&D services)
DESIGNATION: Member Technical Staff DURATION: Oct 2012 to till date
2. PROJECT PROFILE:
CUSTOMER: CISCO
PROJECT 1: VALUE ENGINEERIN AND COST MODELLING. (Electro – Mechanical
product)
Value Engineering using a systematic approach of evaluation and execution
process. The products are Electro-Mechanical based telecom products namely Data center,
Network switches, Servers, routers which includes Heat Sinks, Fan trays, Sheet metal
enclosures, Cable assembly, PCB assembly and plastic bezels and executing cost modelling
research on all commodities to have vendor negotiation.
KEY ROLES & RESPONSIBILITY:
• VA/VE execution using a step wise VAVE methodology on the given telecom
product.
• Performing Tear down, Bench marking, Functional analysis and Cost modeling.
• Evaluating the conceptual design and ideas generated in the execution phase.
• Optimizing the designs and ideas generated.
• Manufacturing feasibility (DFM) check with contract manufacturers.
• Requesting quote for the modified parts from contract manufacturers
• Drawing creation for the updated design using ASME standards.
• Implementing the simplified designs and the qualified ideas over the product.
PROJECT 2: PRODUCT DESIGN - NPD (IP rated Phone)
Product design from scratch .It includes design & development by matching customer
requirement and ID. Proto build model verification and inspection .Mechanical design
verification and validation testing on Proto build model.
KEY ROLES & RESPONSIBILITY:
• Concept model creation using surfaces to achieve G2 curvature continuity.
• DFM / DFA and Tolerances stack up analysis.
• Detailed drawing creation for the parts.
• Sub-level components interference check in 3D model.
• Sub-level components assembly procedure preparation.
• Co-ordination with contract manufacturer for checking manufacturing feasibility
(DFM).
3. • Interference component assembly inspection on proto build model.
• Root cause analysis for the failure components in the proto model.
• Compliance testing like IP67, Ball drop testing, bare unit drop testing.
• Preparing test reports and design improvement solutions to overcome test
failures.
• Files management in Wind chill.
PACKAGES USED:
DESIGN TOOLS: OFFICE TOOLS:
1. PRO-E Wildfire / CREO. 1. Microsoft power point/Excel/Word
2. Wind-chill.
3. aPriori
CERTIFICATIONS:
• PTC certified professional in PRO-E/CREO on both basic & advanced 3D modelling.
EDUCATION:
• First Class in B.E Degree with CGPA of 8.1 in Mechanical Engineering from SSN
College of Engineering in the year 2012.
PERSONAL SKILLS:
• Good learner.
• Good team player.
• Better in client and vendor co-ordinations.
• Self-motivated.
PERSONAL PARTICULARS:
Name : Karthikraj KR
Date of Birth : 10-APR-1991
Father’s Name : Ravichandran K
Passport No : K5956419
Permanent Address : No: 5/83, 1st
main road, M.M.D.A Colony, Madhuravoyal,
Chennai-600095
Languages known : English, Tamil
4. REFERENCE:
Veeramani Selvaraj
Lead engineer,
HCL Technologies LTD,
Contact: +919952940114
Email: veeramani_s@hcl.com
DECLARATION:
I hereby affirm that the aforementioned details are true to the best of my knowledge.
( Karthikraj KR )