Chetan Kumar is a senior product design engineer with over 8 years of experience in hardware design. He has expertise in 3D modeling and mechanical drawings. Currently he works at Molex India as a senior product design engineer, where he is responsible for designing testing fixtures and developing new products. Previously he has worked at Tech Mahindra and Solidus Hi Tech, where he led design teams and handled projects involving sheet metal components. He has extensive experience in product development from concept to manufacturing.

1. CURRICULUM VITAE
Chetan Kumar. R
#911, 16th Main, 8th Cross Mobile: +91 9902036343
BTM (EWS) Layout E-mail:chetanbenwar@gmail.com
Bangalore – 560076
KARNATAKA.
OBJECTIVE:
● Senior Product Design Engineer with more than 8.5 years of experience providing technical
design direction on hardware, mechanical Structural products, machine parts and Sheet Metal
components.
● Expert in creating 3D & mechanical drawings for piece parts and assemblies from Pro/E,
UGNX models. Adept in maximizing form, fit and function through meticulous design model
evaluation.
INTERPERSONAL SKILLS
● Positive Attitude.
● Leadership qualities
● Self-motivated.
● Good Team Player
● Good Analytical & Technical Skills
ACADEMIC QUALIFICATIONS
➢ M Tech in Product Design & Manufacturing from BMS College of Engineering affiliated
to Visvesvaraya Technological University, Belgaum.
➢ B.E in Mechanical Engineering from Bangalore Institute of Technology affiliated to
Visvesvaraya Technological University, Belgaum
➢ Diploma in Mechanical Engineering from DTE.
STRENGTHS
● Good knowledge on New Product Development, Concept building and Reverse
engineering.
● Knowledge on Plastics, Sheet Metal Forming process & other general Machining process.
● Good Communication skills and teamwork to interact with design, test & manufacturing
engineers.
● Good knowledge of materials, production processes and various techniques for increasing
manufacturing productivity.
● Proficient in Solid modeling & Assembly Design using Siemens NX, Creo Elements (Pro-
E) and Catia V5 with PDM tools like ECTR MDM and Model Manager.
● Knowledge on Part numbering system, SAP MM loading and Document Controlling.
● Knowledge of Should Costing.
● Knowledge on FMEA process, Lean Manufacturing & Product Life cycle Management.
● Comprehensive knowledge of Product Lifecycle Management and computer-aided
engineering, GD&T& Tolerance Stack-up analysis.

2. PROFESSIONAL EXPERIENCE & RESPONSIBILITY
CURRENT ORGANISATION:
MOLEX INDIA BUSINESS SERVICE
Presently Working with Molex India Business Services.
Designation : SR.PRODUCT DESIGN ENGINEER.
Experience : From Mar-2015 to Till Date.
Software : UGNX
MAJOR RESPONSIBILITIES:
➢ Design and Development of New products for Cu solutions like High Speed cables,
Connectors, panels, wall plates, modules, Tester and Fiber Optics solutions.
➢ Develop and review design prototypes, perform test and finalize product design to facilitate
mass production.
➢ Analyze new components, materials and technologies to evaluate functionality for all new
product development.
➢ Design new concepts for development of new products and maintain technical compatibility
to develop concepts into real products.
➢ Interaction with Product management & customers, collection voice of customers (VoC).
➢ Prepare comprehensive project plans with technical objectives and detailed cost estimates.
➢ Prepare schedule plans for effective implementation of projects.
➢ Creation of Product Drawings, Product Specification & Sales Drawings.
➢ Creating & implementing BOM in plant for the cable assembly.
➢ Reliability Testing on Products.
➢ Working on Engineering change Management (ECN) of existing products.
➢ Material Master Creation on SAP.
Project Title 1: Design of Test Fixture for Connector Assembly
Responsibilities:
 Creating different concepts of Test fixtures for Connector Assembly.
 Analyzing Design feasibility for Tester.
 Selection of OEM components like RF switches, Servo etc.
 Creating Manufacturing drawing for the newly developed components.
➢ Interacting with US counterpart for Design review & modifying concepts as required.
PREVIOUS ORGANISATIONS:
1. TECH MAHINDRA / MAHINDRA SATYAM.
Was Working in Tech Mahindra / Mahindra Satyam as a Senior Design Engineer in an
Electromechanical project for the Schneider Electric Client.
Designation : Sr. DESIGN ENGINEER.
Experience : From September-2011 to Feb 2015.
Client : Schneider Electric
Software : Pro/E (Wildfire 5), AutoCAD 2008, I

3. MAJOR RESPONSIBILITIES:
➢ Contributes as a team member on development projects carrying out assigned responsibilities
in a timely, diligent, safe, and professional manner. May act as a project leader.
➢ Modify the design of existing products to meet the needs of a changing market or to make the
product easier to manufacture at a lower cost.
➢ Establishes and maintains a project report for all design or redesign projects including
changes made and implementation schedule.
➢ Leads the design and development of new product and product engineering and applies
engineering best practices and tools. Provides leadership in design analysis.
➢ Ensures quality in a product’s design for usability, reliability, functionality, marketability,
and manufacturability.
➢ Estimate time, costs, and requirements of product development projects.
➢ Supports client in developing the manufacturing flow for new or redesigned product lines.
➢ Consult with team or client to establish and evaluate design concepts.
➢ Handled a Team of 12 Members & managing a project which includes interaction with
customer, preparation of costing for the current project & guiding the team to get better
productivity.
➢ Leads product design verification and validation to satisfy product and customer requirement.
➢ Applies Design to Cost and Design for Manufacturability methods to support project
manager in achievement of project objectives
Project Title 1: One Common platform
Responsibilities:
 Creating different concepts to use single frames in different application.
 Creating 3d models as well as drawings for one common platform for Enclosures.
 Creating concepts for diff enclosures like okken, prisma plus etc.
 Interacting with team member to resolve issues.
Tool used: Pro-e, Wind chill (PTC), PLM (Symphony)
Project Title 2: Canalis (Bus bars)
Synopsis::
Canalis is an electrical power distribution system. It’s a continuous engineering project.
As per clients requirements we have modified the thickness and profile of the Bus bars used in
the Canalis product, as a four member’s team. Moreover we have replaced some new
innovative parts instead of old parts in top level assemblies.
 Updating the thickness and profile of the Bus bars in the existing Pro-e model as per requirements.
 Replacing parts like insulator and PE support in the top level assemblies.
 Creating the definition drawings on Pro-e.
 Publishing the models and drawings in Symphony.
Tool used: Pro/E Wild Fire, MDM, Symphony.
SOLIDUS HI TECH PRODUCTS PVT LTD
It is an ISO 9001 certified company, is Pioneer in the field of Sheet metal design & fabrication.
Solidus currently manufactures of Sheet metal Press components for Electronic Chassis, soft tooling
Components for EPS Panels, Automotive parts like Bumper, Control, Support, Enclosures for earth
moving Equipments, Bus bars & Heat Sink Components for various customers like APC, ABB,
John Deere, JCB, Black & Decker, HP, Schneider Electric, Tejas Networks, Tyco Electronics.

4. Designation : NPD Engineer.
Experience : From July-2008 to September 2011.
Department : Design & Development/Manufacturing.
Location : Bangalore.
Software : Pro E, Catia V5, AutoCAD.
MAJOR RESPONSIBILITIES:
➢ Generation of 3D models & 2D drawings considering manufacturing feasibility and
engineering standards for sheet metal operations.
➢ Building sheet metal enclosure prototype based on customer requirement.
➢ Handling Reverse engineering projects & modifying considering manufacturing feasibility.
➢ Selection of materials for sheet metal enclosure development.
➢ Worked on projects which involved engineering design changes (RFC- request for a change).
➢ Worked on projects which involved extensive use of GD&T (Geometrical dimensioning and
tolerance).
➢ Customer Interaction for the Drawing amendment and changes.
➢ Preparing Costing for New RFQ’s & its Development for sheet metal components.
➢ Analyzing production drawings & creation of Process Plans, BOM, Job cards & Route cards
for detail sheet metal parts, Press components, Bus bars & structure assemblies.
➢ Cost Reduction & lead time reduction for existing products.
➢ Preparation of Process flow chart, Control plan, PFMEA& tooling requirement.
➢ Solving practical production & quality problems by communicating with Production team &
Quality team.
Projects Handled
● Design, design modification & Proto Developing of sheet metal parts & assembly of Steering
Mounting System for John Deere Earth Moving Equipments.
● Design, design modification & Proto Developing of sheet metal parts for LV & MV panels
for Schneider Electric & APC.
● Design, design modification and Proto Developing of sheet metal parts & manufacturing of
Chop Saw Base Assembly.
● Creation of Process Plans for Assembly of Proxima UPS Enclosures.
Personal Details:-
Name : Chetan Kumar.R
Date of birth : 07-03-1984
Gender : Male
Father’s name : Rangaiah. R
Marital status : Married
Nationality : Indian
Languages Known : English, Kannada & Hindi,
Passport No : J6529747.
Yours truly,
[CHETAN KUMAR.R]