This document provides test methods for threaded hydraulic fluid power connections as specified in ISO 8434-5. It outlines 9 test methods: proof pressure test, failure pressure test, cyclic endurance test, vacuum test, overtorque test, and provides requirements for test equipment, procedures, and reporting of results. The tests are meant to evaluate performance of threaded tube connections and stud ends under varying test conditions including pressure, cycles, vacuum, and overtorque to ensure they meet requirements without failure.
This presentation addresses the changes and trends in key standards; factors that influence results and solutions; and increasing lab efficiency and throughput in regards to melt flow, heat deflection temperature (HDT), & impact testing.
Service and Technologies for Process IndustriesJohn Crane
Our world-class rotating equipment technologies, paired with an unmatched breadth of applied engineering expertise, helps plants reduce maintenance costs, slash down time and improve reliability. When it comes to keeping your rotational equipment running 24/7, John Crane’s comprehensive range of products has you covered.
Prospect of non destructive testing and condition monitoring scope in bangladeshFerdous Kabir
Bangladesh is a developing country; industrial development is increasing day by day. If we desire a sustainable industrial development so we should concentrated development of health of our industry.
Non Destructive Testing and Condition Monitoring is the part of Predictive Maintenance (PdM).
Predictive maintenance (PdM) techniques are designed to help determine the condition of in-service equipment in order to predict when maintenance should be performed.
Apply concept and practice of Predictive maintenance (PdM) can be help sustainable development and proper industrial production in Bangladesh.
This presentation addresses the changes and trends in key standards; factors that influence results and solutions; and increasing lab efficiency and throughput in regards to melt flow, heat deflection temperature (HDT), & impact testing.
Service and Technologies for Process IndustriesJohn Crane
Our world-class rotating equipment technologies, paired with an unmatched breadth of applied engineering expertise, helps plants reduce maintenance costs, slash down time and improve reliability. When it comes to keeping your rotational equipment running 24/7, John Crane’s comprehensive range of products has you covered.
Prospect of non destructive testing and condition monitoring scope in bangladeshFerdous Kabir
Bangladesh is a developing country; industrial development is increasing day by day. If we desire a sustainable industrial development so we should concentrated development of health of our industry.
Non Destructive Testing and Condition Monitoring is the part of Predictive Maintenance (PdM).
Predictive maintenance (PdM) techniques are designed to help determine the condition of in-service equipment in order to predict when maintenance should be performed.
Apply concept and practice of Predictive maintenance (PdM) can be help sustainable development and proper industrial production in Bangladesh.
The Model 200 Pneumatic Volume Booster reproduces a pneumatic signal in a 1:1 ratio. It is ideally suited for systems that require input isolation or increased forward flow capacity. This device uses a force balance system to control the movement of the supply and exhaust valves. As a pilot operated regulator design, the M200 handles up to 250 psig, [17.0 BAR], (1700 kPa) supply pressure and provides a flow Ultra high Flow capacity of 1800 SCFM (3058 m3/HR), which equates to a Cv factor of approximately 18 in forward flow mode.
Wika is the leading global manufacturer of pressure and temperature measurement instrumentation, producing more than 43 million pressure gauges, diaphragm seals, pressure transmitters, thermometers and other instruments annually. WIKA’s extensive product line, including mechanical and electronic instruments, provides measurement solutions for any application in a large variety of industries.
The Mark 80 Series Temperature Regulator features the advanced sliding gate seat technology pioneered by Jordan Valve. Using the Jordan Valve sliding gate seat technology, the Mark 80 temperature regulators have the signature straight-through flow, short-stroke that is 1/3 of a globe-style valve, quiet operation and tight shutoff. The Jordan Valve Mark 80 has extended temperature ranges and extremely accurate regulation. The proprietary Jorcote seat material is extremely hard (@RC85) with a low coefficient of friction that delivers outstanding performance and long service life.
Jordan Valve’s unique Seal Welded Actuator (SWA), used in conjunction with Jordan’s sliding gate seat, provides exceptional accuracy and long life in a direct operated industrial temperature regulator. The Jordan Valve Mark 80 is the most accurate and durable industrial temperature regulator available in the market today.
BARTON 7000 Series liquid turbine meters are designed for a broad range of precise liquid measurement applications. Based on more than 40 years of turbine manufacturing experience, this built-to-order series features a range of sizes, materials, bearing systems, and options.
Cold stretching has been in use for more than 30 years, but not under ASME code rules until 2008(Code Case 2596). Cold stretching (or cold working) increases the yield limit of a stainless steel material by work hardening it after all forming and welded steps are complete. A vessel can be cold stretched by over pressurizing it 1.5 to 1.6 times design pressure under careful control of the deformation vs pressure as outlined in VIII-1 App 44. The resulting permanent plastic deformation increases the diameter up to 7% and the volume by 14%.
Tiêu chuẩn ISO 14644 cho phòng sạch phần 3: phòng sạch và các môi trường kiểm soát liên quan. Xem thêm các tài liệu khác trên kênh của Công ty Cổ phần Tư vấn Thiết kế GMP EU
The Model 200 Pneumatic Volume Booster reproduces a pneumatic signal in a 1:1 ratio. It is ideally suited for systems that require input isolation or increased forward flow capacity. This device uses a force balance system to control the movement of the supply and exhaust valves. As a pilot operated regulator design, the M200 handles up to 250 psig, [17.0 BAR], (1700 kPa) supply pressure and provides a flow Ultra high Flow capacity of 1800 SCFM (3058 m3/HR), which equates to a Cv factor of approximately 18 in forward flow mode.
Wika is the leading global manufacturer of pressure and temperature measurement instrumentation, producing more than 43 million pressure gauges, diaphragm seals, pressure transmitters, thermometers and other instruments annually. WIKA’s extensive product line, including mechanical and electronic instruments, provides measurement solutions for any application in a large variety of industries.
The Mark 80 Series Temperature Regulator features the advanced sliding gate seat technology pioneered by Jordan Valve. Using the Jordan Valve sliding gate seat technology, the Mark 80 temperature regulators have the signature straight-through flow, short-stroke that is 1/3 of a globe-style valve, quiet operation and tight shutoff. The Jordan Valve Mark 80 has extended temperature ranges and extremely accurate regulation. The proprietary Jorcote seat material is extremely hard (@RC85) with a low coefficient of friction that delivers outstanding performance and long service life.
Jordan Valve’s unique Seal Welded Actuator (SWA), used in conjunction with Jordan’s sliding gate seat, provides exceptional accuracy and long life in a direct operated industrial temperature regulator. The Jordan Valve Mark 80 is the most accurate and durable industrial temperature regulator available in the market today.
BARTON 7000 Series liquid turbine meters are designed for a broad range of precise liquid measurement applications. Based on more than 40 years of turbine manufacturing experience, this built-to-order series features a range of sizes, materials, bearing systems, and options.
Cold stretching has been in use for more than 30 years, but not under ASME code rules until 2008(Code Case 2596). Cold stretching (or cold working) increases the yield limit of a stainless steel material by work hardening it after all forming and welded steps are complete. A vessel can be cold stretched by over pressurizing it 1.5 to 1.6 times design pressure under careful control of the deformation vs pressure as outlined in VIII-1 App 44. The resulting permanent plastic deformation increases the diameter up to 7% and the volume by 14%.
Tiêu chuẩn ISO 14644 cho phòng sạch phần 3: phòng sạch và các môi trường kiểm soát liên quan. Xem thêm các tài liệu khác trên kênh của Công ty Cổ phần Tư vấn Thiết kế GMP EU
1. iso-8434 - Part 5
INTERNATIONAL ISO STANDARD 8434-5
First edition 1995-12-01
Metallic tube connections for fluid power
and general use — Part 5:Test methods
for threaded hydraulic fluid power
connections
Reference number ISO 8434-5:1995 (E)
Contents
1 Scope
2 Normative references
3 Definitions
4 General requirements
5 Proof pressure test
6 Failure pressure test (Burst)
7 Cyclic endurance test
8 Vacuum test
9 Overtorque test
10 Identification statement (Reference to this part of ISO 8434)
Annexes
A Test data form
 Applicable tests for various fitting and stud end standards
Ñ Bibliography
ISO 1994
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by
any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the
publisher.
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2. iso-8434 - Part 5
International Organization for Standardization Case Postale 56 • CH-1211 Geneve 20 •Switzerland
Printed in Switzerland
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
Draft International Standards adopted by the technical committees are circulated to the member bodies
for voting. Publication as an International Standard requires approval by at least 75 % of the member
bodies casting a vote.
International Standard ISO 8434-5 was prepared jointly by Technical Committees ISO/TC 5, Ferrous
metal pipes and metallic fittings and ISO/TC 131, Fluid power systems, Subcommittee SC 4, Connectors
and similar products and components.
These test methods have been included in several International Standards, but because of their generic
application to ports, studs and tube connections for both metric and inch connections, it was agreed that a
separate standard should be established. Additional tests are being considered.
ISO 8434 consists of the following parts, under the general title Metallic tube connections for fluid power
and general use:
— Part 1: 24 degree compression fittings
— Part 2: 37 degree flared fittings
— Part 3: O-ring face seal fittings
— Part 4: 24 degree cone connectors with O-ring weld-on nipples
— Part 5: Test methods for threaded hydraulic fluid power connections
Annex A forms an integral part of this part of ISO 8434.
Annexes  and Ñ are for information only.
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3. iso-8434 - Part 5
Introduction
In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure
within an enclosed circuit. Components must be designed to meet these requirements under varying
conditions. Testing of components to meet performance requirements provides a basis of assurance for
determining design application and for checking component compliance with the stated requirements.
Metallic tube connections for fluid power
and general use — Part 5:Test methods
for threaded hydraulic fluid power
connections
1 Scope
This part of ISO 8434 specifies uniform methods for the testing and performance evaluation of threaded
metallic tube connections and stud ends of ports for hydraulic fluid power.Tests outlined in this part of
ISO 8434 are independent of each other and document the method to follow for each test; see the
appropriate component International Standard for the test requirements and performance criteria.
2 Normative references
The following standards contain provisions which, through reference in this text, constitute provisions of
this part of ISO 8434. At the time of publication, the editions indicated were valid. All standards are
subject to revision, and parties to agreements based on this part of ISO 8434 are encouraged to
investigate the possibility of applying the most recent editions of the standards indicated below.
Members of IEC and ISO maintain registers of currently valid International Standards.
ISO 48:1994, Rubber, vulcanized or thermoplastic — Determination of hardness (hardness between 10
RHD and 100 IRHD).
ISO 3448:1975, Industrial liquid lubricants — ISO viscosity classification — First edition.
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4. iso-8434 - Part 5
ISO 3601-3:1987, Fluid systems — Sealing devices — O-rings — Part 3: Quality acceptance criteria.
ISO 5598:1985, Fluid power systems and components — Vocabulary.
ISO 6508:1986, Metallic materials — Hardness test — Rockwell test (scales A-B-C-D-E-F-G-H-K).
ISO 6803:1994, Rubber or plastics hoses and hose assemblies — Hydraulic-pressure impulse test
without flexing.
3 Definitions
For the purposes of this part of ISO 8434, the definitions given in ISO 5598 apply.
4 General requirements
4.1 Test samples
All components tested shall be tested in the final form (as the customer receives the part), including
annealing as required for brazing.
4.2 Test temperature
Test temperature (ambient and liquid) shall be 15 °C to 35 °C, unless otherwise specified in the
controlling International Standard.
4.3 Test report
Test results and test conditions shall be reported on the test data form given in annex A.
CAUTION: Some of the tests described in this part of ISO 8434 are considered hazardous. It is therefore
essential that, in conducting these tests, all appropriate safety precautions are strictly adhered to.
Attention is drawn to the danger of burst, fine jets (which can penetrate the skin) and energy release of
expanding gases. To reduce the hazard of energy release, bleed air out of test specimens prior to pressure
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5. iso-8434 - Part 5
testing. Tests shall be set up and performed by properly trained personnel.
5 Proof pressure test
5.1 Principle
Testing of three samples to confirm that the specified connection (s) meet (s) or exceed (s) a ratio of 2:1
between the proof and working pressure for 60 s minimum at proof pressure without any visual signs of
leakage.
5.2 Test equipment
5.2.1 Test block
Test blocks shall be unplated and hardened to 45 HRC to 55 HRC in accordance with ISO 6508. The
distance between the centrelines of test ports shall be a minimum of 1,5 times the port diameter. The
distance between the port centreline and the edge of the test block shall be a minimum of 1 times the port
diameter.
5.2.2 Test seals (if applicable)
Unless otherwise specified, seals shall be nitrile (NBR) rubber with a hardness of (90 ± 5) IHRD when
measured in accordance with ISO 48. Seals shall conform to their respective dimensional requirements,
and O-rings shall meet or exceed the quality requirements for grade N (general purpose) of ISO 3601-3,
if applicable.
5.3 Procedure
5.3.1 Thread lubrication
For testing only, threads and contact surfaces shall be lubricated with hydraulic oil with a viscosity of
VG 32 in accordance with ISO 3448 prior to application of torque.
5.3.2 Torque
Tube connections and stud ends shall be tested at the required minimum torques of the respective
connector standard, if specified. Otherwise test at the minimum torque values supplied by the
manufacturer. Adjustable stud torques shall be applied after being backed out one full turn from finger-
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6. iso-8434 - Part 5
tight position to test correctly the worst possible actual assembly conditions.
5.3.3 Pressure rise rate
During the proof test, the rate of pressure rise shall not exceed 138 MPa/min (1 380 bar1)/min).
1) 1 bar=0,1 MPa=105 Pa; 1 MPa=1 N/mm2
5.4 Re-use of components
Parts that pass this test may be used for other tests or in production.
6 Failure pressure test (Burst)
6.1 Principle
Testing of three samples to confirm that the specified connection (s) is (are) capable of withstanding a
minimum of four times the working pressure without failure.
6.2 Test equipment
Use the same equipment as in 5.2.
6.3 Procedures
Use the same procedures as in 5.3, except that the rate of pressure rise shall be constant and be chosen to
reach the final pressure within 30 s to 60 s.
6.4 Re-use of components
Parts that pass this test shall not be tested further, used or returned to stock.
7 Cyclic endurance test
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7. iso-8434 - Part 5
7.1 Principle
Testing of six samples at their respective impulse pressure to confirm that they pass a cyclic endurance
test for 1 000 000 cycles without leakage or component failure.
7.2 Test equipment
Use the same equipment as in 5.2.
7.3 Procedures
7.3.1 Thread lubrication
Use the lubricant specified in 5.3.1.
7.3.2 Torques
Apply torque as specified in 5.3.2.
7.3.3 Cycle rate
The cycle rate shall be uniform at 0,5 Hz to 1,3 Hz and shall conform to the wave pattern shown in ISO
6803.
7.4 Re-use of components
Parts that pass this test shall not be tested further, used or returned to stock.
8 Vacuum test
8.1 Principle
Testing of two samples to confirm that they are capable of withstanding a vacuum of 6,5 kPa (0,065 bar)
absolute pressure for 5 min without leakage.
8.2 Test equipment
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8. iso-8434 - Part 5
Use the same equipment as specified in 5.2.
8.3 Procedure
8.3.1 Thread lubrication
Use the lubricant specified in 5.3.1.
8.3.2 Torque
Apply torque as specified in 5.3.2.
8.4 Re-use of components
Parts that pass this test may be used for other tests or in production.
9 Overtorque test
9.1 Principle
Testing of six samples to confirm that they are capable of withstanding the overtorque qualification test
when tested to the overtorque values shown in their respective standards.
9.2 Test equipment
An unplated threaded steel mandrel hardened to 40 HRC to 45 HRC in accordance with ISO 6508 shall
be used.
9.3 Procedure
9.3.1 Thread lubrication
Use the lubricant specified in 5.3.1.
9.3.2 Wrenching requirements
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9. iso-8434 - Part 5
Connections shall be restrained during the test and the wrench shall be located at the threaded end of the
nut hex.
9.4 Re-use of components
Parts that pass this test shall not be tested further, used or returned to stock.
10 Identification statement (Reference to this part
of ISO 8434)
Use the following statement in test reports, catalogues and sales literature when electing to comply with
this part of ISO 8434: "Test methods for metallic tube connections conform to ISO 8434-5:1995,
Metallic tube connections for fluid power and general use — Part 5: Test methods for threaded hydraulic
fluid power connections."
Annex A
Test data form
(normative)
Specifications for connection being tested: ISO standard Material type
Manufacturer Test facility
Stud end type Size
Proof pressure test results: min. number of samples tested = 3 Test pressure,MPa...
Sample No. Hardness Torque Pressure at failure Type of failure
1 ... HRB ... N*m ... MPa ...
2 ... HRB ... N*m ... MPa ...
3 ... HRB ... N*m ... MPa ...
Failure test (Burst) results: min. number of samples tested = 3 Test pressure,MPa...
Sample No. Hardness Torque Pressure at failure Type of failure
1 ... HRB ... N*m ... MPa ...
2 ... HRB ... N*m ... MPa ...
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10. iso-8434 - Part 5
3 ... HRB ... N*m ... MPa ...
Cyclic endurance test results: min. number of samples tested = 6 Test pressure, MPa ...
Sample No. Hardness Torque Cycles at failure Type of failure
1 ... HRB ... N*m ... ...
2 ... HRB ... N*m ... ...
3 ... HRB ... N*m ... ...
4 ... HRB ... N*m ... ...
5 ... HRB ... N*m ... ...
6 ... HRB ... N*m ... ...
Vacuum test results: min. number of samples tested = 2 Test pressure, kPa abs. ...
Sample No. Hardness Torque Pressure absolute Type of failure
1 ... HRB ... N*m ... kPa ...
2 ... HRB ... N*m ... kPa ...
Overtorque test results: min. number of samples tested = 6 Test torque, N*m ...
Sample No. Nut hardness Torque at failure Type of failure
1 ... HRB ... N*m ...
2 ... HRB ... N*m ...
3 ... HRB ... N*m ...
4 ... HRB ... N*m ...
5 ... HRB ... N*m ...
6 ... HRB ... N*m ...
Conclusions: Pass/fail with reason for failure.
Dimensions (list any exceptions):
Name (printed/typed) and signature of person certifying report:
Date:
Annex Â
Applicable tests for various fitting and stud end
standards
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11. iso-8434 - Part 5
(informative)
Fitting and stud
end standards1)
Tests per ISO 8434-5
Proof pressure
Failure
pressure
(Burst)
Cyclic
endurance
Vacuum Overtorque
Fittings
ISO 8434-1 Yes Yes No No No
ISO 8434-2 Yes Yes No No No
ISO 8434-3 Yes Yes Yes Yes Yes
ISO 8434-4 Yes Yes No No No
Stud ends
ISO 1179-2 No Yes Yes No No
ISO 1179-3 No Yes Yes No No
ISO 1179-4 No Yes Yes No No
ISO 6149-222) No Yes Yes No No
ISO 6149-32) No Yes Yes No No
ISO 9974-2 No Yes Yes No No
ISO 9974-3 No Yes Yes No No
ISO 11926-2 No Yes Yes No No
ISO 11926-3 No Yes Yes No No
1) See annex Ñ.
2) Preferred for new designs in hydraulic fluid power applications.
Annex Ñ
Bibliography
(informative)
[1] ISO 1179-2:—2), Connections for general use and fluid power — Ports and stud ends with ISO 228-1
threads with elastomeric or metal-to-metal sealing — Part 2: Heavy-duty (S series) and light-duty (L
series) stud ends with elastomeric sealing (type E).
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12. iso-8434 - Part 5
[2] ISO 1179-3:—2), Connections for general use and fluid power — Ports and stud ends with ISO 228-1
threads with elastomeric or metal-to-metal sealing — Part 3: Light-duty (L series) stud ends with sealing
by O-ring with retaining ring (types G and H).
[3] ISO 1179-4:—2), Connections for general use and fluid power — Ports and stud ends with ISO 228-1
threads with elastomeric or metal-to-metal sealing — Part 4: Stud ends for general use only with metal-
to-metal sealing (type B).
[4] ISO 6149-2:1993, Connections for fluid power and general use — Ports and stud ends with I SO 261
threads and O-ring sealing — Part 2: Heavy-duty (S series) stud ends — Dimensions, design, test
methods and requirements.
[5] ISO 6149-3:1993, Connections for fluid power and general use — Ports and stud ends with ISO 261
threads and O-ring sealing — Part 3: Light-duty (L series) stud ends — Dimensions, design, test methods
and requirements.
[6] I SO 8434-1:1994, Metallic tube connections for fluid power and general use — Part 1: 24 degree
compression fittings.
[7] ISO 8434-2:1994, Metallic tube connections for fluid power and general use — Part 2: 37 degree
flared fittings.
[8] I SO 8434-3:1995, Metallic tube connections for fluid power and general use — Part 3: O-ring face
seal fittings.
[9] I SO 8434-4:1995, Metallic tube connections for fluid power and general use — Part 4: 24 degree
cone connectors with O-ring weld-on nipples.
[10] ISO 9974-2:—2), Connections for general use and fluid power — Ports and stud ends with ISO 261
threads with elastomeric or metal-to-metal sealing — Part 2: Stud ends with elastomeric sealing (type
E).
[11] ISO 9974-3:—2), Connections for general use and fluid power — Ports and stud ends with ISO 261
threads with elastomeric or metal-to-metal sealing — Part 3: Stud ends with metal-to-metal sealing (type
B).
[12] ISO 11926-2:1995, Connections for general use and fluid power — Ports and stud ends with ISO
725 threads and O-ring sealing — Part 2: Heavy-duty (S series) stud ends.
[13] ISO 11926-3:1995, Connections for general use and fluid power — Ports and stud ends with ISO
725 threads and O-ring sealing — Part 3: Light duty (L series) stud ends.
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13. iso-8434 - Part 5
2) To be published.
ICS 23.100.30
Descriptors: hydraulic fluid power, pneumatic fluid power, fluid circuits, pipes (tubes), metal tubes,
hoses, pipe joints, pipe fittings, compression fittings, screwed connections, stud ends, tests, performance
tests.
Price based on 7 pages
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