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I Q S e r vic e s
An Introduction to On-line
Partial Discharge Surveys
I Q S e r vic e s
PARTIAL DISCHARGE
When high voltage insulating material
breaks down Partial Discharges are
created, measured in units of charge
known as pico-Coulombs or millivolts.
I Q S e r vic e s
WHAT IS PARTIAL
DISCHARGE?
โ€ข Electrical discharges occurring inside medium and
high voltage insulation (flaws, cracks, voids,
irregularities).
โ€ข These imperfections create voltage stresses and
cause eventual failure of the insulation.
โ€ข Insulation failures begin with and are characterized
by small but detectable releases of energy or Partial
Discharge.
I Q S e r vic e s
โ€ข For many years partial discharge testing has been
an IEEE/ANSI standard to identify insulation
problems in electrical apparatus before it leaves
the factory floor.
โ€ข Many U.S. and International standards have been
developed for partial discharge testing.
โ€ข Until recently Partial Discharge testing was
limited to testing at manufacturerโ€™s laboratories.
โ€ข Now computers and sophisticated equipment can
isolate and detect Partial Discharge occurrences in
the field.
PARTIAL DISCHARGE
TESTING USED FOR QUALITY
ASSURANCE
I Q S e r vic e s
I Q S e r vic e s
NO OUTAGE EVALUATION
These proven technologies exist today to evaluate medium or
high voltage systems while the system is energized.
1. Oil testing/DGA โ€“ limited to oil transformers
2. Infrared testing โ€“ visible loose connections only
3. Visual inspections โ€“ problems may not be visible
4. Power Quality โ€“ cannot detect insulation failures
5. Vibration โ€“ limited to motors and transformers
6. Partial Discharge Testing โ€“ single best all-around test
I Q S e r vic e s
PARTIAL DISCHARGE
VS. INFRARED
How are Partial Discharge Inspections
different from Infrared Inspections?
โ€ข Infrared identifies electrical current problems (loose
connections) that result in heat. The specimen must be
visible to the naked eye for the infrared camera to detect a
problem.
โ€ข Partial Discharge identifies voltage problems that result in
insulation breakdown and generation of Partial Discharges.
The specimen does not need to be visible for Partial
Discharges to be detected.
I Q S e r vic e s
I Q S e r vic e s
I Q S e r vic e s
I Q S e r vic e s
I Q S e r vic e s
INSULATION BREAKDOWN
Why should we be concerned with insulation
breakdown and Partial Discharges?
I Q S e r vic e s
โ€ข NFPA 70B states that insulation breakdown
is the number one cause of electrical
failures.
โ€ข In medium and high voltage equipment,
partial discharges are the first indication of
insulation breakdown.
INSULATION BREAKDOWN
I Q S e r vic e s
Component Percentage of insulation failure
Transformers 84%
Circuit Breakers 21%
Disconnect Switches 15%
Insulated Switchgear Bus 95%
Bus duct 90%
Cable 89%
Cable Joints (splices) 91%
Cable Terminations 87%
Based on IEEE Gold Book Table 36
Total Failures due to Insulation
Breakdown
I Q S e r vic e s
WHAT TYPE OF FACILITES
ARE AFFECTED?
โ€ข INDUSTRIAL - Large Manufacturing,
Cogeneration
โ€ข COMMERCIAL - Research Parks, High Rises
โ€ข INSTITUTIONAL - Campuses, Hospitals
โ€ข GOVERNMENTAL - Military Bases, Large
Office Complexes
โ€ข UTILITY - Investor Owned, Municipalities
I Q S e r vic e s
WHERE DO PARTIAL
DISCHARGES OCCUR?
โ€ข Electrical Systems > 600V (2.4KV, 4.16 KV,
12KV, etc.)
โ€ข Types of Equipment Subject to Partial
Discharge
-Cables -Transformers
-Circuit Breakers - Instrument Transformers
-Switchgear (CTโ€™s, PTโ€™s)
-Insulators - Bushings
-Generators - Motors
-Surge Arrestors - Capacitors
I Q S e r vic e s
ADVANTAGES OF PARTIAL
DISCHARGE SURVEYS
โ€ข PREDICTIVE - failures can be prevented.
โ€ข NO OUTAGE NECESSARY - does not interrupt
operations.
โ€ข NON-DESTRUCTIVE - no damage to electrical
system.
โ€ข TRENDING - comparison to previous tests
possible
โ€ข PRIORITIZE MAINTENANCE ACTIVITIES -
determine which equipment to service first.
โ€ข PLANNING - allows time to schedule repairs.
โ€ข FINANCIAL CONTROL โ€“ repairs can be budgeted.
I Q S e r vic e s
TYPICAL MEDIUM VOLTAGE
POWER CABLE
CONSTRUCTION
I Q S e r vic e s
Source
Switchgear
Ground Level
Underground Cable in Conduit (not visible)
Visible Cable
Terminations
Load
Unit Substation
Visible Cable
Terminations
TYPICAL HIGH VOLTAGE
UNDERGROUND CABLE
SYSTEM
I Q S e r vic e s
3 STAGES OF CABLE
INSULATION FAILURE
I Q S e r vic e s
STAGE 1
Imperfections
and voids
voids
INSULATION
/ / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
INSULATION
No problems, minor voids therefore minor partial discharges
Jacket, Shield, Semi-conducting shield
Jacket, Shield, Semi-conducting shield
I Q S e r vic e s
INSULATION
/ / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
INSULATION
Tracking begins
Jacket, Shield, Semi-conducting shield
Jacket, Shield, Semi-conducting shield
STAGE 2
I Q S e r vic e s
INSULATION
INSULATION
CABLE FAILURE!
Jacket, Shield, Semi-conducting shield
Jacket, Shield, Semi-conducting shield
Blow-up
Phase-to-ground
/ / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
STAGE 3
I Q S e r vic e s
HOW CAN PARTIAL
DISCHARGES BE DETECTED?
Discharges are detected by special signal processing equipment designed to
eliminate outside interference.
Capacitive Methods - For Unshielded Components
- Dry Type Transformers
- Instrument Transformers
- Switchgear
Inductive Methods - metal enclosed components
- Shielded Cables and Components
- Oil Filled Transformers
- Rotating Apparatus
Acoustic Emission Methods
- Dry & Oil Transformers
- Switchgear
- Unshielded Cables
I Q S e r vic e s
Test Equipment & Sensors
I Q S e r vic e s
Partial Discharge detection of a flaw
in a dry type transformer using
capacitive coupling
flaw
Transformer Coil
Capacitive
sensor
Detector
I Q S e r vic e s
High Voltage Bus
Metallic Switchgear
cover (signal detected
outside)
Partial discharge
site (inside)
Propagation of Transient Earth
Voltages (TEV) in Switchgear
I Q S e r vic e s
Measurements
using
Capacitive PD
sensors
I Q S e r vic e s
Switchgear failure due to internal tracking
I Q S e r vic e s
Tracking on epoxy resin busbar
I Q S e r vic e s
Start of tracking on insulation
I Q S e r vic e s
Failed Switchgear Insulation
I Q S e r vic e s
Detecting PD Using Airborne
Acoustic (Ultrasonic) Sensors
Insulator
Busbar
Sensor
I Q S e r vic e s
Airborne Acoustic Sensor
I Q S e r vic e s
Insulator Failure Prevented
I Q S e r vic e s
Partial Discharge detection of a void in a
shielded cable using inductive coupling.
Insulation
+
Void
Shield (grounded)
Conductor
Detector
Inductive Sensor
I Q S e r vic e s
I Q S e r vic e s
High Frequency Current Transformer Used to Test Cable in
High Voltage Substation
I Q S e r vic e s
Failing Terminations
I Q S e r vic e s
Molded Cable Accessory Failure
I Q S e r vic e s
Splice Void
I Q S e r vic e s
Shield Delamination Causing
Partial Discharge
I Q S e r vic e s
Poor Workmanship Causing
Partial Discharge
I Q S e r vic e s
Testing 15kV cables
On-line testing of cables PD damage to termination
Case Study
I Q S e r vic e s
Identifying & Prioritising Circuits Most at Risk
Using On-Line PD Survey
L IV E L INE P ART IAL D IS C HARG E S URV E Y RE S UL T S
O F 6 2 9 HV F E E D E RS
0
100
200
300
400
500
600
700
800
900
1000
1
2
1
4
2
6
3
8
4
1
0
5
1
2
6
1
4
7
1
6
8
1
9
0
2
1
1
2
3
2
2
5
3
2
7
4
2
9
5
3
1
6
3
3
7
3
5
8
3
7
9
4
0
0
4
2
1
4
4
2
4
6
3
4
8
4
5
0
5
5
2
6
5
4
7
5
6
8
5
8
9
6
1
0
FEEDERS
m
V
D
i
s
c
h
a
rg
e
A C TIO N
C O N C E RN
I Q S e r vic e s
PD Survey - Worst 30 Results
I Q S e r vic e s
PERFORMING A PARTIAL
DISCHARGE SURVEY
โ€ข Analyze the single line drawing to develop plan
โ€ข Onsite Measurement
โ€“ Removal of equipment covers.
โ€“ Record field data.
โ€“ Obtain signatures of atypical components.
โ€ข Offsite Data Analysis
โ€“ Correlate measurements to single line drawing.
โ€“ Compare atypical results to like insulation from database.
โ€“ Analyze signatures.
โ€“ Trend Results.
โ€ข Report Generation
โ€“ Recognize immediate failure possibilities.
โ€“ Recommend possible repairs.
โ€“ Recommend possible resurvey frequency.
I Q S e r vic e s
SUMMARY
โ€ข Electric Insulation will fail.
โ€ข Predicting failures is now possible through
Partial Discharge Analysis.
โ€ข No outage is required to survey the
equipment.
โ€ข Results can be prioritized and trended.
โ€ข Partial Discharge Surveys should be
performed annually.
I Q S e r vic e s
We apologize to every electrical professional for taking 252 years
to prevent your failures.
Benjamin Franklin discovered electricity
in 1752. This year we launched an easy
to use, cost effective โ€œno-outageโ€ electrical
inspection technology that detects
medium and high voltage equipment
problems before they fail!

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IQ_Partial_Discharge_Presentation_complete.ppt

  • 1. I Q S e r vic e s An Introduction to On-line Partial Discharge Surveys
  • 2. I Q S e r vic e s PARTIAL DISCHARGE When high voltage insulating material breaks down Partial Discharges are created, measured in units of charge known as pico-Coulombs or millivolts.
  • 3. I Q S e r vic e s WHAT IS PARTIAL DISCHARGE? โ€ข Electrical discharges occurring inside medium and high voltage insulation (flaws, cracks, voids, irregularities). โ€ข These imperfections create voltage stresses and cause eventual failure of the insulation. โ€ข Insulation failures begin with and are characterized by small but detectable releases of energy or Partial Discharge.
  • 4. I Q S e r vic e s โ€ข For many years partial discharge testing has been an IEEE/ANSI standard to identify insulation problems in electrical apparatus before it leaves the factory floor. โ€ข Many U.S. and International standards have been developed for partial discharge testing. โ€ข Until recently Partial Discharge testing was limited to testing at manufacturerโ€™s laboratories. โ€ข Now computers and sophisticated equipment can isolate and detect Partial Discharge occurrences in the field. PARTIAL DISCHARGE TESTING USED FOR QUALITY ASSURANCE
  • 5. I Q S e r vic e s
  • 6. I Q S e r vic e s NO OUTAGE EVALUATION These proven technologies exist today to evaluate medium or high voltage systems while the system is energized. 1. Oil testing/DGA โ€“ limited to oil transformers 2. Infrared testing โ€“ visible loose connections only 3. Visual inspections โ€“ problems may not be visible 4. Power Quality โ€“ cannot detect insulation failures 5. Vibration โ€“ limited to motors and transformers 6. Partial Discharge Testing โ€“ single best all-around test
  • 7. I Q S e r vic e s PARTIAL DISCHARGE VS. INFRARED How are Partial Discharge Inspections different from Infrared Inspections? โ€ข Infrared identifies electrical current problems (loose connections) that result in heat. The specimen must be visible to the naked eye for the infrared camera to detect a problem. โ€ข Partial Discharge identifies voltage problems that result in insulation breakdown and generation of Partial Discharges. The specimen does not need to be visible for Partial Discharges to be detected.
  • 8. I Q S e r vic e s
  • 9. I Q S e r vic e s
  • 10. I Q S e r vic e s
  • 11. I Q S e r vic e s
  • 12. I Q S e r vic e s INSULATION BREAKDOWN Why should we be concerned with insulation breakdown and Partial Discharges?
  • 13. I Q S e r vic e s โ€ข NFPA 70B states that insulation breakdown is the number one cause of electrical failures. โ€ข In medium and high voltage equipment, partial discharges are the first indication of insulation breakdown. INSULATION BREAKDOWN
  • 14. I Q S e r vic e s Component Percentage of insulation failure Transformers 84% Circuit Breakers 21% Disconnect Switches 15% Insulated Switchgear Bus 95% Bus duct 90% Cable 89% Cable Joints (splices) 91% Cable Terminations 87% Based on IEEE Gold Book Table 36 Total Failures due to Insulation Breakdown
  • 15. I Q S e r vic e s WHAT TYPE OF FACILITES ARE AFFECTED? โ€ข INDUSTRIAL - Large Manufacturing, Cogeneration โ€ข COMMERCIAL - Research Parks, High Rises โ€ข INSTITUTIONAL - Campuses, Hospitals โ€ข GOVERNMENTAL - Military Bases, Large Office Complexes โ€ข UTILITY - Investor Owned, Municipalities
  • 16. I Q S e r vic e s WHERE DO PARTIAL DISCHARGES OCCUR? โ€ข Electrical Systems > 600V (2.4KV, 4.16 KV, 12KV, etc.) โ€ข Types of Equipment Subject to Partial Discharge -Cables -Transformers -Circuit Breakers - Instrument Transformers -Switchgear (CTโ€™s, PTโ€™s) -Insulators - Bushings -Generators - Motors -Surge Arrestors - Capacitors
  • 17. I Q S e r vic e s ADVANTAGES OF PARTIAL DISCHARGE SURVEYS โ€ข PREDICTIVE - failures can be prevented. โ€ข NO OUTAGE NECESSARY - does not interrupt operations. โ€ข NON-DESTRUCTIVE - no damage to electrical system. โ€ข TRENDING - comparison to previous tests possible โ€ข PRIORITIZE MAINTENANCE ACTIVITIES - determine which equipment to service first. โ€ข PLANNING - allows time to schedule repairs. โ€ข FINANCIAL CONTROL โ€“ repairs can be budgeted.
  • 18. I Q S e r vic e s TYPICAL MEDIUM VOLTAGE POWER CABLE CONSTRUCTION
  • 19. I Q S e r vic e s Source Switchgear Ground Level Underground Cable in Conduit (not visible) Visible Cable Terminations Load Unit Substation Visible Cable Terminations TYPICAL HIGH VOLTAGE UNDERGROUND CABLE SYSTEM
  • 20. I Q S e r vic e s 3 STAGES OF CABLE INSULATION FAILURE
  • 21. I Q S e r vic e s STAGE 1 Imperfections and voids voids INSULATION / / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / INSULATION No problems, minor voids therefore minor partial discharges Jacket, Shield, Semi-conducting shield Jacket, Shield, Semi-conducting shield
  • 22. I Q S e r vic e s INSULATION / / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / INSULATION Tracking begins Jacket, Shield, Semi-conducting shield Jacket, Shield, Semi-conducting shield STAGE 2
  • 23. I Q S e r vic e s INSULATION INSULATION CABLE FAILURE! Jacket, Shield, Semi-conducting shield Jacket, Shield, Semi-conducting shield Blow-up Phase-to-ground / / / /CONDUCTOR / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / STAGE 3
  • 24. I Q S e r vic e s HOW CAN PARTIAL DISCHARGES BE DETECTED? Discharges are detected by special signal processing equipment designed to eliminate outside interference. Capacitive Methods - For Unshielded Components - Dry Type Transformers - Instrument Transformers - Switchgear Inductive Methods - metal enclosed components - Shielded Cables and Components - Oil Filled Transformers - Rotating Apparatus Acoustic Emission Methods - Dry & Oil Transformers - Switchgear - Unshielded Cables
  • 25. I Q S e r vic e s Test Equipment & Sensors
  • 26. I Q S e r vic e s Partial Discharge detection of a flaw in a dry type transformer using capacitive coupling flaw Transformer Coil Capacitive sensor Detector
  • 27. I Q S e r vic e s High Voltage Bus Metallic Switchgear cover (signal detected outside) Partial discharge site (inside) Propagation of Transient Earth Voltages (TEV) in Switchgear
  • 28. I Q S e r vic e s Measurements using Capacitive PD sensors
  • 29. I Q S e r vic e s Switchgear failure due to internal tracking
  • 30. I Q S e r vic e s Tracking on epoxy resin busbar
  • 31. I Q S e r vic e s Start of tracking on insulation
  • 32. I Q S e r vic e s Failed Switchgear Insulation
  • 33. I Q S e r vic e s Detecting PD Using Airborne Acoustic (Ultrasonic) Sensors Insulator Busbar Sensor
  • 34. I Q S e r vic e s Airborne Acoustic Sensor
  • 35. I Q S e r vic e s Insulator Failure Prevented
  • 36. I Q S e r vic e s Partial Discharge detection of a void in a shielded cable using inductive coupling. Insulation + Void Shield (grounded) Conductor Detector Inductive Sensor
  • 37. I Q S e r vic e s
  • 38. I Q S e r vic e s High Frequency Current Transformer Used to Test Cable in High Voltage Substation
  • 39. I Q S e r vic e s Failing Terminations
  • 40. I Q S e r vic e s Molded Cable Accessory Failure
  • 41. I Q S e r vic e s Splice Void
  • 42. I Q S e r vic e s Shield Delamination Causing Partial Discharge
  • 43. I Q S e r vic e s Poor Workmanship Causing Partial Discharge
  • 44. I Q S e r vic e s Testing 15kV cables On-line testing of cables PD damage to termination Case Study
  • 45. I Q S e r vic e s Identifying & Prioritising Circuits Most at Risk Using On-Line PD Survey L IV E L INE P ART IAL D IS C HARG E S URV E Y RE S UL T S O F 6 2 9 HV F E E D E RS 0 100 200 300 400 500 600 700 800 900 1000 1 2 1 4 2 6 3 8 4 1 0 5 1 2 6 1 4 7 1 6 8 1 9 0 2 1 1 2 3 2 2 5 3 2 7 4 2 9 5 3 1 6 3 3 7 3 5 8 3 7 9 4 0 0 4 2 1 4 4 2 4 6 3 4 8 4 5 0 5 5 2 6 5 4 7 5 6 8 5 8 9 6 1 0 FEEDERS m V D i s c h a rg e A C TIO N C O N C E RN
  • 46. I Q S e r vic e s PD Survey - Worst 30 Results
  • 47. I Q S e r vic e s PERFORMING A PARTIAL DISCHARGE SURVEY โ€ข Analyze the single line drawing to develop plan โ€ข Onsite Measurement โ€“ Removal of equipment covers. โ€“ Record field data. โ€“ Obtain signatures of atypical components. โ€ข Offsite Data Analysis โ€“ Correlate measurements to single line drawing. โ€“ Compare atypical results to like insulation from database. โ€“ Analyze signatures. โ€“ Trend Results. โ€ข Report Generation โ€“ Recognize immediate failure possibilities. โ€“ Recommend possible repairs. โ€“ Recommend possible resurvey frequency.
  • 48. I Q S e r vic e s SUMMARY โ€ข Electric Insulation will fail. โ€ข Predicting failures is now possible through Partial Discharge Analysis. โ€ข No outage is required to survey the equipment. โ€ข Results can be prioritized and trended. โ€ข Partial Discharge Surveys should be performed annually.
  • 49. I Q S e r vic e s We apologize to every electrical professional for taking 252 years to prevent your failures. Benjamin Franklin discovered electricity in 1752. This year we launched an easy to use, cost effective โ€œno-outageโ€ electrical inspection technology that detects medium and high voltage equipment problems before they fail!