Safety in non-residential electrical installationsBruno De Wachter
Statistics regarding electrical accidents worldwide indicate that thousands of people are injured or killed every year. Electrical professionals working on the installation, maintenance, repair, and construction of electrical facilities are in fact the very people most likely to experience an electrical accident. Of these, electricians are the most vulnerable. Contact with electrical wiring or other electrical equipment is the most common cause of an electrical accident.
Achieving a zero number of electrical accidents will require a safe electrical installation, properly maintained over its lifetime, and an emphasis on the good condition of the measures protecting against electric shock and burns. This, together with a proper training of employees, will go a long way towards achieving this goal.
This application note discusses the use of active filters to reduce harmonic currents in installations. Active filters work by providing the harmonic current required by the load instead of it being drawn from the supply.
The major advantage of active filters is that they can be distributed around an electrical network in a decentralized manner, which enhances the effect of filtering. They can be programmed to respond to selected or all harmonic frequencies and quickly adapt to changes in load profile.
Power quality (PQ) is a major concern for a large number of industrial sites and buildings. This guide provides an easy-reference to the major power quality phenomena, the problems they are causing, and measures to avoid those problems. It is unlikely that a single solution will be effective. Careful design of a solutions mix, tailored to the PQ problems experienced, and based on a detailed understanding of the causes of the PQ problems, is needed.
Interharmonics are voltages or currents with a frequency that is a non-integral multiple of the fundamental supply frequency, while each harmonic frequency is an integral multiple of the supply frequency. Interharmonics, always present in the power system, have recently become of more importance since the widespread use of power electronic systems results in an increase of their magnitude.
Interharmonics are caused by the asynchronous switching of semiconductor devices in static converters such as cycloconverters and pulse width modulation (PWM) converters, or by rapid changes of current in loads operating in a transient state.
This application note discusses the background, origin and measurement of interharmonics.
Safety in non-residential electrical installationsBruno De Wachter
Statistics regarding electrical accidents worldwide indicate that thousands of people are injured or killed every year. Electrical professionals working on the installation, maintenance, repair, and construction of electrical facilities are in fact the very people most likely to experience an electrical accident. Of these, electricians are the most vulnerable. Contact with electrical wiring or other electrical equipment is the most common cause of an electrical accident.
Achieving a zero number of electrical accidents will require a safe electrical installation, properly maintained over its lifetime, and an emphasis on the good condition of the measures protecting against electric shock and burns. This, together with a proper training of employees, will go a long way towards achieving this goal.
This application note discusses the use of active filters to reduce harmonic currents in installations. Active filters work by providing the harmonic current required by the load instead of it being drawn from the supply.
The major advantage of active filters is that they can be distributed around an electrical network in a decentralized manner, which enhances the effect of filtering. They can be programmed to respond to selected or all harmonic frequencies and quickly adapt to changes in load profile.
Power quality (PQ) is a major concern for a large number of industrial sites and buildings. This guide provides an easy-reference to the major power quality phenomena, the problems they are causing, and measures to avoid those problems. It is unlikely that a single solution will be effective. Careful design of a solutions mix, tailored to the PQ problems experienced, and based on a detailed understanding of the causes of the PQ problems, is needed.
Interharmonics are voltages or currents with a frequency that is a non-integral multiple of the fundamental supply frequency, while each harmonic frequency is an integral multiple of the supply frequency. Interharmonics, always present in the power system, have recently become of more importance since the widespread use of power electronic systems results in an increase of their magnitude.
Interharmonics are caused by the asynchronous switching of semiconductor devices in static converters such as cycloconverters and pulse width modulation (PWM) converters, or by rapid changes of current in loads operating in a transient state.
This application note discusses the background, origin and measurement of interharmonics.
Nuisance tripping of circuit breakers is a common problem in many commercial and industrial installations. This application note explains the need to use true RMS measurement instruments when troubleshooting and analyzing the performance of a power system.
Nuisance tripping of circuit breakers is often caused by the load current being distorted by the presence of harmonic currents drawn by non-linear loads. Harmonic currents distort the current waveform and increase the load current required to deliver energy to the load. Many measurement instruments, even quite modern ones, use an averaging measurement technique that does not measure harmonic currents correctly. The readings may be as much as 40% too low. Circuit breakers and cable sizes may be underrated as a result.
True RMS meters, which take the complete distorted waveform into account, should be used instead.
Cable Conductor Sizing for Minimum Life Cycle CostLeonardo ENERGY
Energy prices are high and expected to rise. All CO2 emissions are being scrutinized by regulators as well as by public opinion. As a result, energy management has become a key factor in almost every business. To get the most out of each kilowatt-hour, appliances must be carefully evaluated for their energy efficiency.
It is an often overlooked fact that electrical energy gets lost in both end-use and in the supply system (cables, busbars, transformers, etc.). Every cable has resistance, so part of the electrical energy that it carries is dissipated as heat and is lost.
Such energy losses can be reduced by increasing the cross section of the copper conductor in a cable or busbar. Obviously, the conductor size cannot be increased endlessly. The objective should be the economic and/or environmental optimum. What is the optimal cross section necessary to maximize the Return on Investment (ROI) and minimize the Net Present Value (NPV) and/or the Life Cycle Cost (LCC)?
This paper will demonstrate that the maximizing of the ROI results in a cross section that is far larger than which technical standards prescribe. Those standards are based entirely on safety and certain power quality aspects. This means there is room for improvement—a great deal of improvement in fact.
The intention of this application note is to look at various aspects of generator sets (gensets) utilized globally to provide medium to long term backup power, and to improve system availability and reliability. Critical locations and applications depend on generators for back-up power. Examples of such critical locations are hospitals, airports, government buildings, telecommunications facilities, data centers, and nuclear power plants. Within this paper we intend to cover the main components of gensets, general applications, different fuels utilized, size selection, environmental issues, maintenance and noise pollution. The main emphasis of this document will be towards selection of gensets for critical loads and system availability.
Voltage characteristics of grid electricity (EN 50160)Leonardo ENERGY
Three parties exert an influence on the power quality in the electric network: the network operator, the network user and the manufacturer of the network equipment. Standard EN 50160 represents a compromise between those three parties.
The important advantages of the EN 50160 standard are:
The definition of the voltage parameters important for power quality
The quantitative determination of reference values that can be used in the power quality evaluation
EN 50160 deals with the voltage characteristics in statistical or probabilistic terms. It gives recommendations that, for a percentage of measurements (e.g. 95%) over a given time, the value must be within the specified limits. This boundary value will be accepted as the compatibility level between the level of disturbances in the network and the level of immunity of equipment.
If the customer has higher requirements than the minimum performance criteria prescribed in this standard, they should instigate their own mitigation measures. Another option is to negotiate a separate agreement for a higher supply quality with the power supplier.
In this way, the responsibilities of the network operator, equipment manufacturer and user are matched and clarified.
In electrical engineering terminology, transformers are regarded as electrical machines, although they only convert one form of electricity into another form of electricity. Due to this relatively simple function, among other reasons, their losses are lower than those of any equipment converting electricity into some other form of energy. They are probably the most efficient machines ever devised by man.
Transformer efficiencies are around 80% for very small units used in domestic appliances and nearly 99% at the level of distribution networks. The efficiency further increases with increasing unit power rating. The largest units achieve efficiencies of up to 99.75% at rated load and even 99.8% at half load. At first glance, it looks rather unlikely that there is any savings potential left that would be commercially significant, but in fact there is.
It is true that the payback periods are fairly long, but a transformer has a lifetime expectancy of well over 40 years and the majority of all transformers are operated continuously at a high degree of loading. As a result, an improved transformer design, primarily through the use of more active material, will usually pay off several times over the lifespan of the transformer.
Transformers can be more than just static devices that transfer electrical energy. Separation transformers, isolation and extra isolation transformer play a major role in the protection of people and equipment. They come in all ranges, from very small (a few VA) to quite large (a few MVA), and although more expensive than autotransformers or transformers with simple separate windings, they are an easy way to solve problems that could arise concerning:
Protecting individuals from electrical shock
Avoiding critical equipment from losing power in the case of a first insulation fault
Protecting sensitive equipment from electrical noise
Creating a star point for equipment that require it
Neutral sizing in harmonic-rich installationsLeonardo ENERGY
Both national and international standards for the conductor sizing of cables do not adequately take into account the additional heat load arising from harmonic currents. Some standards prescribe the maximum current values for four-conductor and five-conductor cables under the assumption that only two or three conductors are loaded. However, today’s harmonic situations may give rise to the fourth conductor (neutral) being fully loaded or even overloaded simultaneously with a balanced load on the three phase conductors. Other standards provide a general instruction that under a particular harmonic impact on the phase conductors, a certain additional load has to be taken into account for sizing the neutral conductor. However, the practitioner will usually not know how much harmonic impact arises from a particular load or group of loads.
In the following application note, an approach will be given to estimate the additional thermal impact due to harmonic currents in the LV power supply system of a building. Based on this estimation, it provides a methodology on how to dimension and select three-phase cables that are supposed to feed single-phase final circuits containing distorting loads.
Voltage dips in continuous processes: case studyLeonardo ENERGY
This application note describes an industrial case study in a nylon extrusion plant. Investigation revealed a history disruptive dips at the plant with significant loss of production. Examination of the records showed that the plant was affected by faults in a wide area of the network; the objective of the study was to decide how to limit the exposure of the plant to these faults. The options for improvement include measures at the equipment, installation and network level. Several solutions are proposed and the cost of each estimated.
Given that the core business of a hospital is the welfare of its patients, it is easy to understand why the intricacies of electricity are not a high priority. However, ensuring patient welfare requires a huge variety of medical appliances, which in turn, require electricity. Electricity is therefore a vital utility and any malfunction or interruption can quickly lead to disastrous consequences.
This combination—being absolutely vital but far from the primary concern of the organization—entails a certain risk.
Standards and regulations prescribe how a hospital’s electrical installations should be conceived and installed to ensure safety and reliability. Those regulations are complemented by the prescriptions of the equipment manufacturers. All these rules, however, create a complex tangle of information for the user, often making it difficult to figure out which rule has to be applied where and exactly how it has to be implemented. In this tutorial, we will try to shed light on those regulations and give a comprehensive overview.
Once safety and reliability are taken care of, the focus can shift to energy efficiency. The fact that efficiency is only of secondary priority for a hospitals’ electrical installation does not mean its impact cannot be significant. By focusing on energy efficiency, hospitals can often make surprisingly large savings on the total cost of ownership (TCO) of their installations and thus on the cost of the medical aid they render. This paper addresses a few of the major energy efficiency topics relevant to medical building management.
Evaluating the Arc-Flash Protection Benefits of IEC 61850 CommunicationSchneider Electric
The goal of arc-flash protection is to minimize the damaging effects of released energy, which requires very fast and reliable communication among protection system components. In addition to discussing communication requirements and options for sensors, current transformers, relays, circuit breakers, and upper level control systems, this paper introduces and evaluates the benefits and drawbacks of new IEC 61850-based communication options.
Efficiency and Loss Evaluation of Large Power TransformersLeonardo ENERGY
All power transformers have very high energy efficiency—the largest are probably the most efficient machines ever devised. However, there is still scope for improvement. Any improvement in the performance of large transformers offers the potential of genuine economic benefits because their throughput and their continuous duty mean that the energy they waste is likewise enormous.
This Application Note discusses the nature of power transformer losses and evaluates those losses from an economic and ecological point of view. There is no general rule on how to design a power transformer for minimum life cycle cost. It has to be approached case by case, based on an estimate of the load profile. This Application Note also tackles the question whether an over-sized transformer is always an energy efficient transformer, and it contains a chapter on the choice of the conductor material.
Resilient and reliable power supply in a modern office buildingLeonardo ENERGY
This application note describes the design of the electrical infrastructure for a modern 10-story head-office building in Milan, Italy, housing 500 employees using IT intensively. It demonstrates how concern for resilience and reliability at design stage can save high maintenance and renovation costs at later stage. Two design approaches are discussed and compared, including a cost comparison. Attention goes to the choice of the electrical distribution scheme, the choice of the earthing configuration, how to cope with harmonic currents, the coordination of many different protection devices, and how to ensure power supply for mission critical loads.
Replacement decisions for ageing physical assetsBruno De Wachter
The moment an asset will no longer be fit for use can seldom be determined when the asset is put in place. It invariably depends upon criticality and operational conditions. This is the reason there is a very large spread in useful asset life, even with the same type of assets within the same company.
Asset owners should periodically determine the remaining useful life (RUL) of their assets. An asset generally starts to deteriorate as it gets older. There are two main reasons why an organization needs to replace a deteriorated asset:
The operational costs (e.g. maintenance or energy costs) are rising to the point that it is economically better to invest in a new asset
The risk of critical failure is increasing to an unacceptable level
These are two different reasons that must be analyzed in two different ways.
A clear insight is necessary in the past and current costs of the asset, and in the age and condition of the asset, in order to correctly analyze the costs and to judge if replacement is economically a sound choice.
It is not possible, however, to use only past data to judge if the risk of continuing to use an asset is acceptable. Some critical failures could have such a significant impact that an organization should avoid them at all cost. For those assets, methodologies like criticality ranking and failure mode and effect analysis (FMEA) apply. Based on these, countermeasures and inspection programs can be put in place to mitigate the risks and determine when an asset should be replaced.
Electric motors are available for a wide range of applications and in a variety of power outputs. They are the ideal drivers for a huge number of operations. Electric motors are the primary mover for a vast majority of industrial and tertiary sector activities. Some motors are visible as a separate entity; others are built into boxed applications such as air compressors, heat pumps, water pumps, and fans. Electric motors account for approximately 65% of the electricity consumed by EU industry.
Despite their importance, they are rarely viewed as a production asset in their own right. However, they should be since the manner in which they are purchased, maintained, and replaced can make a major difference in profitability. When motors are not managed optimally, the result is higher energy losses and—even more significantly—a reduced reliability and availability at the production site.
Early replacement of electric motors is a rare practice. In most companies, motors run to failure. Once failure occurs, they are repaired or replaced as quickly as possible. Replacement typically takes place without considering more than the basic technical requirements.
A more detailed look at all cost factors reveals however, that an early replacement of an electric motor is often paid back in a very short time. This payback is fed by improved energy efficiency, by reduced maintenance costs, and by avoiding unplanned outages and their associated losses.
Electric motors are a forgotten asset. By making them subject of a full asset management programme, companies can improve their performance and gain a competitive advantage.
Fundamentals of electromagnetic compatibility (EMC)Bruno De Wachter
Electromagnetic interference, EMI, has become very important in the last few decades as the amount of electronic equipment in use has increased enormously. This has led to an increase in the sources of interference, e.g. digital equipment and switching power supplies, and an increase in the sensitivity of equipment to interference, due to higher data rates.
This development demands high quality electrical installations in all buildings where electromagnetic non-compatibility leads to either higher costs or to an unacceptable decrease in safety standards.
This application note gives an overview and a basic understanding of the major physical principles of electromagnetic interference and an introduction to the principles of mitigation of disturbing effects. As a result, the measures required to achieve an EMC-compliant installation should be easily understood.
Earthing systems: fundamentals of calculation and designLeonardo ENERGY
This application note discusses the principles of earthing electrode design with particular emphasis on earth potential distribution of various electrode geometries.
The electrical properties of the ground and variations according to type and moisture content are discussed. The equation for calculation of the earthing resistance and potential distribution for an idealized hemispherical earth electrode is derived. The concepts of step and touch voltages are discussed and the effect of earthing electrode geometry shown.
The concepts developed in this application note are the basis for the practical guidance given in Earthing systems: basic constructional aspects.
Introduction to industrial electrical process heatingBruno De Wachter
This application note provides an introduction to a series of papers on industrial electric process heating technologies, hereinafter referred to as electro-heat or electro-heating technologies.
It briefly describes the basic principles of each of the various electro-heating technologies and explores their common ground. The economic and process related advantages of electro-heat are discussed. In the majority of cases, electro-heat has a better environmental performance than an industrial heating system utilizing natural gas or other fossil fuels. This application note provides some insight into why this is the case.
Finally, this paper provides an overview of the most appropriate applications as well as a short overview of the specific areas of technological development for each of the electro-heat technologies.
Impact of IEC 61508 Standards on Intelligent Electrial Networks and Safety Im...Schneider Electric
Improper integration of Intelligent Electronic Devices (IED) into medium / high voltage electrical networks can impact both network performance and safety. Now, standards such as IEC 61508 provide a framework from which new safety risks can be managed. This paper simplifies the complexity of integrating new devices into existing grid networks by explaining how to implement IEC safety and maintenance standards. Examples are presented for how to minimize cost and maximize safety benefits.
Nuisance tripping of circuit breakers is a common problem in many commercial and industrial installations. This application note explains the need to use true RMS measurement instruments when troubleshooting and analyzing the performance of a power system.
Nuisance tripping of circuit breakers is often caused by the load current being distorted by the presence of harmonic currents drawn by non-linear loads. Harmonic currents distort the current waveform and increase the load current required to deliver energy to the load. Many measurement instruments, even quite modern ones, use an averaging measurement technique that does not measure harmonic currents correctly. The readings may be as much as 40% too low. Circuit breakers and cable sizes may be underrated as a result.
True RMS meters, which take the complete distorted waveform into account, should be used instead.
Cable Conductor Sizing for Minimum Life Cycle CostLeonardo ENERGY
Energy prices are high and expected to rise. All CO2 emissions are being scrutinized by regulators as well as by public opinion. As a result, energy management has become a key factor in almost every business. To get the most out of each kilowatt-hour, appliances must be carefully evaluated for their energy efficiency.
It is an often overlooked fact that electrical energy gets lost in both end-use and in the supply system (cables, busbars, transformers, etc.). Every cable has resistance, so part of the electrical energy that it carries is dissipated as heat and is lost.
Such energy losses can be reduced by increasing the cross section of the copper conductor in a cable or busbar. Obviously, the conductor size cannot be increased endlessly. The objective should be the economic and/or environmental optimum. What is the optimal cross section necessary to maximize the Return on Investment (ROI) and minimize the Net Present Value (NPV) and/or the Life Cycle Cost (LCC)?
This paper will demonstrate that the maximizing of the ROI results in a cross section that is far larger than which technical standards prescribe. Those standards are based entirely on safety and certain power quality aspects. This means there is room for improvement—a great deal of improvement in fact.
The intention of this application note is to look at various aspects of generator sets (gensets) utilized globally to provide medium to long term backup power, and to improve system availability and reliability. Critical locations and applications depend on generators for back-up power. Examples of such critical locations are hospitals, airports, government buildings, telecommunications facilities, data centers, and nuclear power plants. Within this paper we intend to cover the main components of gensets, general applications, different fuels utilized, size selection, environmental issues, maintenance and noise pollution. The main emphasis of this document will be towards selection of gensets for critical loads and system availability.
Voltage characteristics of grid electricity (EN 50160)Leonardo ENERGY
Three parties exert an influence on the power quality in the electric network: the network operator, the network user and the manufacturer of the network equipment. Standard EN 50160 represents a compromise between those three parties.
The important advantages of the EN 50160 standard are:
The definition of the voltage parameters important for power quality
The quantitative determination of reference values that can be used in the power quality evaluation
EN 50160 deals with the voltage characteristics in statistical or probabilistic terms. It gives recommendations that, for a percentage of measurements (e.g. 95%) over a given time, the value must be within the specified limits. This boundary value will be accepted as the compatibility level between the level of disturbances in the network and the level of immunity of equipment.
If the customer has higher requirements than the minimum performance criteria prescribed in this standard, they should instigate their own mitigation measures. Another option is to negotiate a separate agreement for a higher supply quality with the power supplier.
In this way, the responsibilities of the network operator, equipment manufacturer and user are matched and clarified.
In electrical engineering terminology, transformers are regarded as electrical machines, although they only convert one form of electricity into another form of electricity. Due to this relatively simple function, among other reasons, their losses are lower than those of any equipment converting electricity into some other form of energy. They are probably the most efficient machines ever devised by man.
Transformer efficiencies are around 80% for very small units used in domestic appliances and nearly 99% at the level of distribution networks. The efficiency further increases with increasing unit power rating. The largest units achieve efficiencies of up to 99.75% at rated load and even 99.8% at half load. At first glance, it looks rather unlikely that there is any savings potential left that would be commercially significant, but in fact there is.
It is true that the payback periods are fairly long, but a transformer has a lifetime expectancy of well over 40 years and the majority of all transformers are operated continuously at a high degree of loading. As a result, an improved transformer design, primarily through the use of more active material, will usually pay off several times over the lifespan of the transformer.
Transformers can be more than just static devices that transfer electrical energy. Separation transformers, isolation and extra isolation transformer play a major role in the protection of people and equipment. They come in all ranges, from very small (a few VA) to quite large (a few MVA), and although more expensive than autotransformers or transformers with simple separate windings, they are an easy way to solve problems that could arise concerning:
Protecting individuals from electrical shock
Avoiding critical equipment from losing power in the case of a first insulation fault
Protecting sensitive equipment from electrical noise
Creating a star point for equipment that require it
Neutral sizing in harmonic-rich installationsLeonardo ENERGY
Both national and international standards for the conductor sizing of cables do not adequately take into account the additional heat load arising from harmonic currents. Some standards prescribe the maximum current values for four-conductor and five-conductor cables under the assumption that only two or three conductors are loaded. However, today’s harmonic situations may give rise to the fourth conductor (neutral) being fully loaded or even overloaded simultaneously with a balanced load on the three phase conductors. Other standards provide a general instruction that under a particular harmonic impact on the phase conductors, a certain additional load has to be taken into account for sizing the neutral conductor. However, the practitioner will usually not know how much harmonic impact arises from a particular load or group of loads.
In the following application note, an approach will be given to estimate the additional thermal impact due to harmonic currents in the LV power supply system of a building. Based on this estimation, it provides a methodology on how to dimension and select three-phase cables that are supposed to feed single-phase final circuits containing distorting loads.
Voltage dips in continuous processes: case studyLeonardo ENERGY
This application note describes an industrial case study in a nylon extrusion plant. Investigation revealed a history disruptive dips at the plant with significant loss of production. Examination of the records showed that the plant was affected by faults in a wide area of the network; the objective of the study was to decide how to limit the exposure of the plant to these faults. The options for improvement include measures at the equipment, installation and network level. Several solutions are proposed and the cost of each estimated.
Given that the core business of a hospital is the welfare of its patients, it is easy to understand why the intricacies of electricity are not a high priority. However, ensuring patient welfare requires a huge variety of medical appliances, which in turn, require electricity. Electricity is therefore a vital utility and any malfunction or interruption can quickly lead to disastrous consequences.
This combination—being absolutely vital but far from the primary concern of the organization—entails a certain risk.
Standards and regulations prescribe how a hospital’s electrical installations should be conceived and installed to ensure safety and reliability. Those regulations are complemented by the prescriptions of the equipment manufacturers. All these rules, however, create a complex tangle of information for the user, often making it difficult to figure out which rule has to be applied where and exactly how it has to be implemented. In this tutorial, we will try to shed light on those regulations and give a comprehensive overview.
Once safety and reliability are taken care of, the focus can shift to energy efficiency. The fact that efficiency is only of secondary priority for a hospitals’ electrical installation does not mean its impact cannot be significant. By focusing on energy efficiency, hospitals can often make surprisingly large savings on the total cost of ownership (TCO) of their installations and thus on the cost of the medical aid they render. This paper addresses a few of the major energy efficiency topics relevant to medical building management.
Evaluating the Arc-Flash Protection Benefits of IEC 61850 CommunicationSchneider Electric
The goal of arc-flash protection is to minimize the damaging effects of released energy, which requires very fast and reliable communication among protection system components. In addition to discussing communication requirements and options for sensors, current transformers, relays, circuit breakers, and upper level control systems, this paper introduces and evaluates the benefits and drawbacks of new IEC 61850-based communication options.
Efficiency and Loss Evaluation of Large Power TransformersLeonardo ENERGY
All power transformers have very high energy efficiency—the largest are probably the most efficient machines ever devised. However, there is still scope for improvement. Any improvement in the performance of large transformers offers the potential of genuine economic benefits because their throughput and their continuous duty mean that the energy they waste is likewise enormous.
This Application Note discusses the nature of power transformer losses and evaluates those losses from an economic and ecological point of view. There is no general rule on how to design a power transformer for minimum life cycle cost. It has to be approached case by case, based on an estimate of the load profile. This Application Note also tackles the question whether an over-sized transformer is always an energy efficient transformer, and it contains a chapter on the choice of the conductor material.
Resilient and reliable power supply in a modern office buildingLeonardo ENERGY
This application note describes the design of the electrical infrastructure for a modern 10-story head-office building in Milan, Italy, housing 500 employees using IT intensively. It demonstrates how concern for resilience and reliability at design stage can save high maintenance and renovation costs at later stage. Two design approaches are discussed and compared, including a cost comparison. Attention goes to the choice of the electrical distribution scheme, the choice of the earthing configuration, how to cope with harmonic currents, the coordination of many different protection devices, and how to ensure power supply for mission critical loads.
Replacement decisions for ageing physical assetsBruno De Wachter
The moment an asset will no longer be fit for use can seldom be determined when the asset is put in place. It invariably depends upon criticality and operational conditions. This is the reason there is a very large spread in useful asset life, even with the same type of assets within the same company.
Asset owners should periodically determine the remaining useful life (RUL) of their assets. An asset generally starts to deteriorate as it gets older. There are two main reasons why an organization needs to replace a deteriorated asset:
The operational costs (e.g. maintenance or energy costs) are rising to the point that it is economically better to invest in a new asset
The risk of critical failure is increasing to an unacceptable level
These are two different reasons that must be analyzed in two different ways.
A clear insight is necessary in the past and current costs of the asset, and in the age and condition of the asset, in order to correctly analyze the costs and to judge if replacement is economically a sound choice.
It is not possible, however, to use only past data to judge if the risk of continuing to use an asset is acceptable. Some critical failures could have such a significant impact that an organization should avoid them at all cost. For those assets, methodologies like criticality ranking and failure mode and effect analysis (FMEA) apply. Based on these, countermeasures and inspection programs can be put in place to mitigate the risks and determine when an asset should be replaced.
Electric motors are available for a wide range of applications and in a variety of power outputs. They are the ideal drivers for a huge number of operations. Electric motors are the primary mover for a vast majority of industrial and tertiary sector activities. Some motors are visible as a separate entity; others are built into boxed applications such as air compressors, heat pumps, water pumps, and fans. Electric motors account for approximately 65% of the electricity consumed by EU industry.
Despite their importance, they are rarely viewed as a production asset in their own right. However, they should be since the manner in which they are purchased, maintained, and replaced can make a major difference in profitability. When motors are not managed optimally, the result is higher energy losses and—even more significantly—a reduced reliability and availability at the production site.
Early replacement of electric motors is a rare practice. In most companies, motors run to failure. Once failure occurs, they are repaired or replaced as quickly as possible. Replacement typically takes place without considering more than the basic technical requirements.
A more detailed look at all cost factors reveals however, that an early replacement of an electric motor is often paid back in a very short time. This payback is fed by improved energy efficiency, by reduced maintenance costs, and by avoiding unplanned outages and their associated losses.
Electric motors are a forgotten asset. By making them subject of a full asset management programme, companies can improve their performance and gain a competitive advantage.
Fundamentals of electromagnetic compatibility (EMC)Bruno De Wachter
Electromagnetic interference, EMI, has become very important in the last few decades as the amount of electronic equipment in use has increased enormously. This has led to an increase in the sources of interference, e.g. digital equipment and switching power supplies, and an increase in the sensitivity of equipment to interference, due to higher data rates.
This development demands high quality electrical installations in all buildings where electromagnetic non-compatibility leads to either higher costs or to an unacceptable decrease in safety standards.
This application note gives an overview and a basic understanding of the major physical principles of electromagnetic interference and an introduction to the principles of mitigation of disturbing effects. As a result, the measures required to achieve an EMC-compliant installation should be easily understood.
Earthing systems: fundamentals of calculation and designLeonardo ENERGY
This application note discusses the principles of earthing electrode design with particular emphasis on earth potential distribution of various electrode geometries.
The electrical properties of the ground and variations according to type and moisture content are discussed. The equation for calculation of the earthing resistance and potential distribution for an idealized hemispherical earth electrode is derived. The concepts of step and touch voltages are discussed and the effect of earthing electrode geometry shown.
The concepts developed in this application note are the basis for the practical guidance given in Earthing systems: basic constructional aspects.
Introduction to industrial electrical process heatingBruno De Wachter
This application note provides an introduction to a series of papers on industrial electric process heating technologies, hereinafter referred to as electro-heat or electro-heating technologies.
It briefly describes the basic principles of each of the various electro-heating technologies and explores their common ground. The economic and process related advantages of electro-heat are discussed. In the majority of cases, electro-heat has a better environmental performance than an industrial heating system utilizing natural gas or other fossil fuels. This application note provides some insight into why this is the case.
Finally, this paper provides an overview of the most appropriate applications as well as a short overview of the specific areas of technological development for each of the electro-heat technologies.
Impact of IEC 61508 Standards on Intelligent Electrial Networks and Safety Im...Schneider Electric
Improper integration of Intelligent Electronic Devices (IED) into medium / high voltage electrical networks can impact both network performance and safety. Now, standards such as IEC 61508 provide a framework from which new safety risks can be managed. This paper simplifies the complexity of integrating new devices into existing grid networks by explaining how to implement IEC safety and maintenance standards. Examples are presented for how to minimize cost and maximize safety benefits.
Long & Short Interruptions: Interruptions – Definition – Difference between failures,
outage, Interruptions – causes of Long Interruptions – Origin of Interruptions – Limits for the
Interruption frequency – Limits for the interruption duration – costs of Interruption –
Overview of Reliability evaluation to power quality, comparison of observations and
reliability evaluation.Short interruptions: definition, origin of short interruptions, basic principle, fuse saving,
voltage magnitude events due to re-closing, voltage during the interruption, monitoring of
short interruptions, difference between medium and low voltage systems. Multiple events,
single phase tripping – voltage and current during fault period, voltage and current at post
fault period
Electricity is only of third-rate interest to hospitals. Their core business is the welfare of its patients, for which medical appliances are required, which, on their turn, require electricity. That said, electricity is a vital utility and any malfunction or interruption can easily lead to disastrous consequences. This combination - being absolutely vital but far from the main interest domain of the organization – entails a certain risk.
Standards and regulations prescribe how a hospitals’ electrical installations should be conceived to ensure safety and reliability. Those regulations are complemented by the prescriptions of the equipment manufacturers. All these rules, however, create a complex tangle for the user, making it difficult to figure out which rule has to be applied where and how exactly it has to be implemented. In this tutorial, we will try to shed light on those regulations and give a comprehensive overview.
Once safety and reliability are taken care of, the focus can shift to energy efficiency. The fact that efficiency is only of secondary priority for a hospitals’ electrical installation does not mean its impact cannot be significant. By focusing on energy efficiency, hospitals can often make surprisingly large savings on the total cost of ownership (TCO) of their installations. In this paper, we will tackle a few major energy efficiency topics relevant to medical building management.
Application Note – Resilience, Reliability and RedundancyLeonardo ENERGY
This Application Note introduces the concepts of Resilience, Reliability and Redundancy, all of which are required to achieve high availability. It focuses on important system design issues, such as identifying and eliminating single points of failure and establishing good maintenance procedures to maintain high availability.
Webinar - Electrical Arc Flash Hazards - Is your company in compliance?Leonardo ENERGY
This course is designed to equip the electrical consultant, system designer or any other professional responsible for designing or modernizing commercial and industrial electrical power distribution systems with the fundamentals of the Arc Flash Energy phenomenon.
Application Note – UPS Power System Design ParametersLeonardo ENERGY
This application note is intended to be a source of guidance and to help reduce confusion pertaining to the design, configuration, selection, sizing, and installation of Uninterruptable Power Supply (UPS) systems. This document is a useful information source for electrical consultants, electrical engineers, facility managers, and design and build contractors.
In the recent past, many design engineers have tried to create the perfect UPS solution for supporting critical loads. However, these designs have generally overlooked coverage for changing load profiles (e.g. leading power factor), sleep mode, and advanced scalability solutions. Such solutions and/or options can assist in gaining higher system efficiency, without exposing the critical load to disruptions from the utility.
This paper presents information related to various generic types of current UPS units, complete with their merits and demerits. It covers different topologies and various system solutions for clients. Auxiliary items, such as the battery bank, diesel generator set, and switchgear are included in the document since they also form an integral part of a UPS system.
To aid in the reduction of the carbon footprint, the paper has indicated achievable operational efficiency figures for different solutions.
A typical generic UPS Specification has been included as an Appendix to this paper to support electrical engineering professionals.
Similar to Introduction to transients and overvoltages (20)
This Application Note describes the technology and applications of infrared heating. The basic principles behind the technology and its important characteristics, such as the effect of emissivity and shape coefficient on the rate of transfer of thermal energy, are described.
Infrared heating is characterized by high energy densities, rapid heating, and relative ease of installation. All these advantages offer the possibility of higher production speeds, more compact installations, and lower investment costs. Thus, in many industrial production processes, infrared heating offers advantages with respect to conventional heating techniques such as convection or hot air ovens.
Induction heating is used for the direct heating of electrically conducting materials. The primary advantage is that the heat is generated within the material itself, giving very fast cycle times, high efficiency, and the potential for localized heating. On the downside, because of the desired coupling between inductor and load, there are restrictions on the size and geometry of the work piece. However, there are many applications in the field of heating or melting of metals.
This application note illustrates the use and advantages of dielectric heating, which as the name implies, is used for materials that are non-conducting. The essential advantage of dielectric heating is that the heat is generated within the material to be heated. In comparison with more conventional heating techniques (hot air, infrared, et cetera) in which the material is heated via the outer surface, dielectric heating is much more rapid. This is because electrical insulating materials, i.e. the domain of dielectric heating, are usually also poor conductors of heat.
Other interesting characteristics of radio frequency and microwave heating are the high power density and the potential for selectively heating materials. However, dielectric heating is an expensive technique and its application is generally limited to the heating of products with high added value, or to products that cannot be heated by other means.
Life cycle costing (LCC) analysis helps you compare several investment opportunities based on the costs and revenues each investment generates over several years. You can learn how to perform a simple LCC in the application note "Life cycle costing (LCC): the basics".
Basic LCC is a good method for making informed decisions, but the outcome of such an analysis depends heavily on the quality of the input data and the assumptions you make. Energy prices, maintenance expenses, availability and discount rates are just some of the parameters you need to estimate. But it doesn’t stop there. You also need to able to defend your estimates. After all, each parameter can have a huge impact on your final decision. A critical audience, such as your management or funders, will undoubtedly test the robustness of your decision.
You can strengthen your case by including a sensitivity and risk analysis – in other words, perform a stochastic LCC analysis. It doesn’t necessarily require more or better information than a basic LCC analysis, but it does allow you to deal more effectively with the limited information at your disposal. A sensitivity analysis shows you how robust your decision is: in other words, would your choice between several investment opportunities change if any of the input parameters changed? A risk analysis shows you which risks you could manage to safeguard the profitability of your project.
This application note will teach you the basics of Monte Carlo Simulation, a powerful method that allows you to deal with risks and uncertainty by building and running a stochastic LCC model. Each step in the 5-step procedure is illustrated with a running example, which you can check yourself in MS Excel, using a free software add-in.
Many attractive investment projects – for instance in energy efficiency – are not carried out for various reasons (lack of capital, information, manpower…). Companies find it difficult to come up with a well-informed, satisfactory answer to the essential question: which projects are the most profitable in the long-term? What they need is a practical working method that is straightforward to use and produces reliable investment guidance. Life cycle costing is just such a method.
Life cycle costing (LCC) compares project cost estimates over the lifetime of a project. This application note shows how you can perform a rational LCC analysis by following a simple, 6-step procedure. The procedure uses common spreadsheet tools, so it’s time-efficient, and it teaches you how to derive numbers from a limited set of input variables, numbers that are good enough to make an informed decision.
This application note is intended to be a source of guidance and to help reduce confusion pertaining to the design, configuration, selection, sizing, and installation of Uninterruptable Power Supply (UPS) systems. This document is a useful information source for electrical consultants, electrical engineers, facility managers, and design and build contractors.
In the recent past, many design engineers have tried to create the perfect UPS solution for supporting critical loads. However, these designs have generally overlooked coverage for changing load profiles (e.g. leading power factor), sleep mode, and advanced scalability solutions. Such solutions and/or options can assist in gaining higher system efficiency, without exposing the critical load to disruptions from the utility.
This paper presents information related to various generic types of current UPS units, complete with their merits and demerits. It covers different topologies and various system solutions for clients. Auxiliary items, such as the battery bank, diesel generator set, and switchgear are included in the document since they also form an integral part of a UPS system.
To aid in the reduction of the carbon footprint, the paper has indicated achievable operational efficiency figures for different solutions.
A typical generic UPS Specification has been included as an Appendix to this paper to support electrical engineering professionals.
Developing preventive maintenance plans with RCMBruno De Wachter
Preventive maintenance has a great impact on performance, risk, costs and energy consumption of assets. It should be customised for each asset, because every asset works under different circumstances and has another criticality. One of the major shifts in point of view in preventive maintenance within these last few decades is that it should be aimed at fulfilling the organisational strategy.
Maintenance involves all the activities needed to keep an asset functioning according to the demands of the organisation. It includes not only overhauls or exchange of parts, but also calibration, inspection, cleaning, lubrication, functional tests and more. Simply replacing or restoring components after fixed intervals is called predetermined maintenance. This is often not an effective strategy, because only a minor part of all failure modes are time related. Most failure modes do not have a rising probability with rising component age. In these cases condition monitoring or function test may provide a good solution.
RCM is a good and generally accepted methodology to select preventive maintenance tasks. Because it is too time consuming to conduct it for every asset in an organisation, faster methods have been developed, such as Industrial RCM, which uses templates with failure modes and preventive maintenance actions for standard components.
This Application Note describes how to select the right mix of preventive maintenance tasks for an asset system, using RCM, Industrial RCM and Preventive Maintenance Set Up (PM Set Up).
Electrical storage systems: efficiency and lifetimeBruno De Wachter
This application note discusses the technical aspects of battery energy storage system design and operation and their influence upon system efficiency and lifetime. The various roles of electrical energy storage systems are discussed first in order to gain appreciation of the way these systems are used. This is followed by a discussion of the most common battery technologies and their aging mechanisms. Factors which affect the efficiency and lifetime of power electronics are also discussed, since power converter(s) and associated switchgear are essential elements and determine in part the performance of energy storage systems.
A common factor which affects both the lifetime of batteries and (power) electronics is heat: the higher the temperature, the faster a component ages. Energy losses result mostly in heat production. Striving for high energy efficiency in both the battery and power electronics thus gives a double payoff: in addition to the energy savings, the lowered heat production results in lowered cooling requirements and longer life of components due to a lower operating temperature.
Unleashing the limitless possibilities of electricity in technological applications requires proper caution and care. Handling vast amounts of energy—in any form—comes with significant hazards. When energy is released in an undesired way, the results can be devastating. One only needs to consider some manifestations of unwanted energy release in nature such as lightning strikes or earthquakes, to realize that handling energy requires due care.
Fortunately, the manifestation of energy in the form of electricity can be controlled—and thus can be made safe—relatively easily. Since its discovery, numerous methods and systems have been developed for harnessing electricity. This has enabled the benefits of electricity in everyday use and avoided its hazards.
The first section presents the most important and common hazards associated with the use of electricity, along with some basic concepts on hazard, risk, and risk reduction.
The second section gives an overview of common and standard design solutions, with a focus on the safety aspects of the particular techniques cited.
Cables that are exposed to fire while being expected to retain their functionality and provide power to essential equipment at another location must be appropriately selected and sized to take account of the increased electrical resistance at elevated temperature. Manufacturers offer cables and accessories that will survive a standard cellulose fire for 30, 60 or 90 minutes when correctly specified and installed.
Cables, including fire safety cables, are specified in terms that reflect their normal duty conditions; design parameters under fire conditions are rarely, if ever, specified. The objective of this paper is to provide a clear methodology for designing fire safety circuits based on the derivation and application of correction factors and standard cable parameters.
Cables that are exposed to fire while being expected to retain their functionality and provide power to essential equipment at another location must be appropriately selected and sized. This is not only a question of an appropriate insulation. Designers must take account of the increased electrical resistance at elevated temperature.
Manufacturers offer cables and accessories that will survive a standard cellulose fire for 30, 60 or 90 minutes when correctly specified and installed.
A first step to specifying a suitable fire safety cable is a good knowledge of the temperature rise characteristic in areas affected by the fire.
A second step is the correct selection and erection of the cable. This includes the correct sizing of the conductor. Cables, including fire safety cables, are specified in terms that reflect their normal duty conditions; design parameters under fire conditions are rarely, if ever, specified. The designer must take into account the consequent effects of the increased resistance on current carrying capacity, voltage drop, and short circuit capacity of the conductors. Special care should go to the current carrying capacity of the conductor if it is to supply electrically driven fire pumps drawing high starting currents. The circuit protection should also be adapted to fire conditions, as it must be designed to function with significant higher loop impedance than normal.
This paper provides a clear methodology for designing fire safety circuits based on the derivation and application of correction factors and standard cable parameters.
Having selected the appropriate cable, it must be installed properly, using suitable accessories and following the manufacturer’s restrictions.
Earth resistance is a key parameter in determining the efficiency of earthing systems. In this application note we look at the measurement of earth resistance.
After a description of some universal fundamentals (e.g. standards, error margins and the influence of the weather), various measurement methods are discussed. A common feature of all the methods is that they determine the earth impedance by measuring the voltage across the earthing system for a known test current. Apart from that, there is a wide degree of variation in the internal circuitry of the measuring instruments used and the layout and arrangement of the external measuring circuit. A major distinction can be made between methods that draw current directly from the supply, and those methods that don’t.
Each method has its own particular disadvantages such as limited applicability, electric shock hazard, larger measurement errors, or requiring more time and effort to complete. The various advantages and disadvantages of the individual measurement techniques are described in the final chapters of this application note.
The goal of energy management is similar to the Trias Energetica concept and aims to reduce energy waste, increase energy-efficiency of remaining energy consumers and increase the share of renewable energy. These days companies are confronted with ever more reasons to implement energy management: from legislative issues and stakeholder pressure to corporate vision and global competition. Energy costs money and represents risk and therefore needs to be properly managed.
Probably the biggest problem regarding energy consumption and its related costs is the so-called invisible nature of energy. Since electricity and gas always seem to be available yet usually not physically visible, people tend not to think about it and take energy for granted. This in turn explains the common lack of even a basic insight into the various streams of energy and their related costs. Logically, a lack of insight also leads to a lack of priority and/or commitment and to a lack of resources dedicated to addressing the issue. Nevertheless, more and more companies (especially multinationals in energy-intensive industries) have taken to implementing the international ISO50001 standard for energy management. In a similar manner to other quality system standards, this standard is aimed at structurally embedding energy management within the entire organization.
While a certified energy management system certainly has value, it may be overkill for many organizations. A simplified and pragmatic approach may even lead to quicker results and higher levels of enthusiasm among the staff. Management commitment however is a must, since resources will be needed to gain insight into the energy streams and to implement optimization projects. Understanding where, when, how much, why and at what cost energy is being consumed will require many people in various departments and functions to work together.
This application note discusses practical design of earthing electrodes, including the calculation of earthing resistance for various electrode configurations, the materials used for electrodes and their corrosion performance. Equations are given for many common electrode geometries, including horizontal strips, rods, meshes, cable screens and foundations.
Despite the fact that these formulae are derived under the false assumption that soil is boundless and homogenous and ignore the fact that the ground resistivity changes with moisture content, the values obtained, although approximate, are useful in predicting and optimising performance.
Earthing systems: fundamentals of calculation and designBruno De Wachter
This application note discusses the principles of earthing electrode design with particular emphasis on earth potential distribution of various electrode geometries.
The electrical properties of the ground and variations according to type and moisture content are discussed. The equation for calculation of the earthing resistance and potential distribution for an idealized hemispherical earth electrode is derived. The concepts of step and touch voltages are discussed and the effect of earthing electrode geometry shown.
The concepts developed in this application note are the basis for the practical guidance given in Earthing systems: basic constructional aspects.
Behind-the-meter energy storage systems for renewables integrationBruno De Wachter
This paper explores renewables-linked behind-the-meter energy storage systems. It explores applications which can be performed with such systems, including the business model behind such applications and the duty cycle requirements of such applications. It also explores siting and technology choices, including battery types, inverter classifications and other purchasing and installation considerations.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Harnessing WebAssembly for Real-time Stateless Streaming PipelinesChristina Lin
Traditionally, dealing with real-time data pipelines has involved significant overhead, even for straightforward tasks like data transformation or masking. However, in this talk, we’ll venture into the dynamic realm of WebAssembly (WASM) and discover how it can revolutionize the creation of stateless streaming pipelines within a Kafka (Redpanda) broker. These pipelines are adept at managing low-latency, high-data-volume scenarios.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
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Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
HEAP SORT ILLUSTRATED WITH HEAPIFY, BUILD HEAP FOR DYNAMIC ARRAYS.
Heap sort is a comparison-based sorting technique based on Binary Heap data structure. It is similar to the selection sort where we first find the minimum element and place the minimum element at the beginning. Repeat the same process for the remaining elements.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
NUMERICAL SIMULATIONS OF HEAT AND MASS TRANSFER IN CONDENSING HEAT EXCHANGERS...ssuser7dcef0
Power plants release a large amount of water vapor into the
atmosphere through the stack. The flue gas can be a potential
source for obtaining much needed cooling water for a power
plant. If a power plant could recover and reuse a portion of this
moisture, it could reduce its total cooling water intake
requirement. One of the most practical way to recover water
from flue gas is to use a condensing heat exchanger. The power
plant could also recover latent heat due to condensation as well
as sensible heat due to lowering the flue gas exit temperature.
Additionally, harmful acids released from the stack can be
reduced in a condensing heat exchanger by acid condensation. reduced in a condensing heat exchanger by acid condensation.
Condensation of vapors in flue gas is a complicated
phenomenon since heat and mass transfer of water vapor and
various acids simultaneously occur in the presence of noncondensable
gases such as nitrogen and oxygen. Design of a
condenser depends on the knowledge and understanding of the
heat and mass transfer processes. A computer program for
numerical simulations of water (H2O) and sulfuric acid (H2SO4)
condensation in a flue gas condensing heat exchanger was
developed using MATLAB. Governing equations based on
mass and energy balances for the system were derived to
predict variables such as flue gas exit temperature, cooling
water outlet temperature, mole fraction and condensation rates
of water and sulfuric acid vapors. The equations were solved
using an iterative solution technique with calculations of heat
and mass transfer coefficients and physical properties.
3. Publication No Cu0134
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Page ii
CONTENTS
Contents ......................................................................................................................................................... ii
Summary ........................................................................................................................................................ 1
Introduction.................................................................................................................................................... 2
Objectives and conditions............................................................................................................................... 4
Surge immunity goal...............................................................................................................................................4
Desired level of protection .....................................................................................................................................4
Equipment sensitivities...........................................................................................................................................4
Power environment................................................................................................................................................4
Performance of surge protective devices...............................................................................................................5
Test environment ...................................................................................................................................................5
Cost effectiveness...................................................................................................................................................5
Definitions...................................................................................................................................................... 6
Origin and propagation................................................................................................................................... 9
Lightning surges......................................................................................................................................................9
Switching surges .....................................................................................................................................................9
Temporary overvoltages.......................................................................................................................................10
System-interaction overvoltages..........................................................................................................................10
Conclusions................................................................................................................................................... 11
4. Publication No Cu0134
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Page 1
SUMMARY
This is the first in a series of Application Notes on transient overvoltages and transient currents in AC power
systems and customer installations.
This Application Note is an introduction to the subject and includes definitions and an overview of the most
common types and origins of these phenomena. It also provides a concise description of the goals and
conditions of surge mitigation measures.
A more detailed description of the phenomena, their origin, and their effects on equipment are provided in
the application notes following this introduction, as well as measurement techniques, basic mitigation
techniques, and practical guidance on the application of these techniques.
Two other subjects are also addressed in the Guide:
Interactions with systems other than AC power systems – such as in telecommunications – during
surge events. This is a frequent cause of equipment damage erroneously attributed to power system
transients alone.
Temporary overvoltages at power frequency as opposed to transient overvoltages that are also
referred to as surges. Such temporary overvoltages must be considered when selecting surge-
protection devices (SPDs), since SPDs are subject to damage by overvoltages.
5. Publication No Cu0134
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INTRODUCTION
The purpose of this Guide is to provide information on transient and temporary overvoltages and currents in
end-user AC power systems. With this information in hand, equipment designers and users can more
accurately evaluate their operating environment to determine the need for surge protective devices (SPDs) or
other mitigation schemes. The Guide characterizes electrical transmission and distribution systems in which
surges occur, based upon certain theoretical considerations as well as on the data that have been recorded in
interior locations with particular emphasis on industrial environments.
There are no specific mathematical models that simulate all surge environments; the complexities of the real
world need to be simplified to produce a manageable set of standard surge tests. To this end, a scheme to
classify the surge environment is presented. This classification provides a practical basis for the selection of
surge-voltage and surge-current waveforms and amplitudes that can be applied to evaluate the capability of
equipment to withstand surges when connected to power circuits. The fundamental approach to
electromagnetic compatibility (EMC) in the arena of surges is the requirement that equipment immunity and
characteristics of the surge environment characteristics should be properly coordinated.
By definition, the duration of the surges considered in this Guide does not exceed a one-half period of the
normal mains waveform. They can be periodic or random events and might appear in any combination of line,
neutral, or grounding conductors. They include those surges with amplitudes, durations, or rates of change
sufficient to cause equipment damage or operational upset (see Figure 1). Surge protective devices acting
primarily on the voltage are often applied to divert damaging surges, but the upset can require other
remedies.
Figure 1 – Simplified relationship among voltage, duration, rate of change, and effect on equipment.
6. Publication No Cu0134
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Temporary overvoltages represent a threat to equipment as well as to any surge protective devices that may
have been provided for the mitigation of surges. The scope of this Guide includes temporary overvoltages only
as a threat to the survival of SPDs, and therefore includes considerations on the selection of suitable SPDs.
No equipment performance requirements are specified in this Guide. What is recommended is a rational,
deliberate approach to recognizing the variables that need to be considered simultaneously, using the
information presented here to define a set of representative situations.
For specific applications, the designer has to take into consideration not only the rates of occurrence and the
waveforms described in this Guide, but also the specific power system environment and the characteristics of
the equipment in need of protection.
7. Publication No Cu0134
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OBJECTIVES AND CONDITIONS
SURGE IMMUNITY GOAL
As an example, the following considerations are necessary to reach the goal of practical surge immunity:
Desired protection
Hardware integrity
Process immunity
Specific equipment sensitivities
The power environment
Surge characteristics
Electrical system
Performance of surge protective devices
Protection
Lifetime
The test environment
Cost effectiveness
Answers may not exist that address all of the questions raised by the considerations listed above. In particular,
those related to specific equipment sensitivities, both in terms of component failure and especially in terms of
processing errors, might not be available to the designer. The goal of the reader may be simply selecting the
most appropriate device from among the various surge protective devices available and meet the
requirements of the equipment that they must protect. Subsets of the considerations in this section might
then apply, and the goal of the reader may then be the testing of various surge protective devices under
identical test conditions. The following can guide the reader in identifying parameters, seeking further facts, or
quantifying a test plan.
DESIRED LEVEL OF PROTECTION
The desired level of protection can vary greatly depending upon the application. For example, in applications
not involving online performance, protection may only be needed to reduce hardware failures by a certain
percentage. In other cases, such as data processing or critical medical or manufacturing processes, any
interruption or upset of a process might be unacceptable. Hence, the designer should quantify the desired goal
with regard to the separate questions of hardware failure and process interuption or upset.
EQUIPMENT SENSITIVITIES
Specific equipment sensitivities should be defined in concert with the above-mentioned goals. The sensitivities
(immunity) will be different for hardware failure or process upset. Such definitions might include: maximum
amplitude and duration of the surge remnant that can be tolerated, wave-form or energy sensitivity, et cetera.
POWER ENVIRONMENT
The applicable test waveforms recommended in this Guide should be quantified on the basis of the location
categories and exposure levels as explained in the corresponding clauses of the Guide. The magnitude of the
rms voltage, including any anticipated variation, should be quantified. Successful application of surge
8. Publication No Cu0134
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protective devices requires taking into consideration occasional abnormal occurrences. It is essential that an
appropriate selection of the SPD limiting voltage is based on actual characteristics of the mains voltage.
PERFORMANCE OF SURGE PROTECTIVE DEVICES
Evaluation of a surge protective device should verify a long life in the presence of both the surge and electrical
system environments described above. At the same time, its remnant and voltage levels should provide a
margin below the immunity levels of the equipment in order to achieve the desired protection. It is essential to
consider all of these parameters simultaneously. For example, the use of a protective device rated very close
to the nominal system voltage might provide attractive remnant figures, but can be unacceptable when a
broad range of occasional abnormal deviations in the amplitude of the mains waveform are considered.
Lifetime or overall performance of the SPDs should not be sacrificed for the sake of a low remnant.
TEST ENVIRONMENT
The surge test environment should be carefully engineered with regard to the preceding considerations and
any other parameters that are important to the user. A typical description of the test-environment includes
definitions of simultaneous voltages and currents, along with proper demonstrations of short-circuit. It is
important to recognize that the specification of an open-circuit voltage without simultaneous short-circuit
current capability is meaningless.
COST EFFECTIVENESS
The cost of surge protection can be small, compared to overall system cost and benefits in performance.
Therefore, added quality and performance in surge protection may be chosen as a conservative engineering
approach to compensate for unknown variables in the other parameters. This approach can provide excellent
performance in the best interests of the user, while not significantly affecting overall system cost.
9. Publication No Cu0134
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DEFINITIONS
The definitions given here have been developed by several standards-writing organizations and have been
harmonized.
back flashover (lightning) – A flashover of insulation resulting from a lightning strike to part of a network or
electrical installation that is normally at ground potential.
blind spot – A limited range within the total domain of application of a device, generally at values less than the
maximum rating. Operation of the equipment or the protective device itself might fail in that limited range
despite the device's demonstration of satisfactory performance at maximum ratings.
clamping voltage – Deprecated term. See measured limiting voltage.
combination surge (wave) – A surge delivered by an instrument which has the inherent capability of applying a
1.2/50 µs voltage wave across an open circuit, and delivering an 8/20 µs current wave into a short circuit. The
exact wave that is delivered is determined by the instantaneous impedance to which the combination surge is
applied.
combined multi-port SPD – A surge protective device integrated in a single package as the means of providing
surge protection at two or more ports of a piece of equipment connected to different systems (such as a
power system and a communications system).
NOTE – In addition to providing surge protecrion for each port, the device can also provide a means of avoiding
the shifting of the reference potentials between the equipment ports. See surge reference equalizer.
coordination of SPDs (cascade) – The selection of characteristics for two or more SPDs to be connected across
the same conductors of a system but separated by some decoupling impedance such that, given the
parameters of the impedance and of the impinging surge, this selection will ensure that the energy deposited
in each of the SPDs is commensurate with its rating.
direct strike – A strike impacting the structure of interest or the soil (or objects) within a few metres from the
structure of interest.
energy deposition – The time integral of the power dissipated in a clamping-type surge protective device
during a current surge of a specified waveform.
failure mode – The process and consequences of device failure.
Facility – Something (such as a hospital or machinery) that is built, constructed, installed, or established to
perform some particular function or to serve or facilitate some particular end.
follow current – Current supplied by the electrical power system and flowing through the SPD after a
discharge current impulse and significantly different from the continuous operating current.
leakage current – Any current, including capacitively coupled currents, that can be conveyed from accessible
parts of a product to ground or to other accessible parts of the product.
lightning protection system (LPS) – The complete system used to protect a space against the effects of
lightning. It consists of both external and internal lightning protection systems.
NOTE – In particular cases, an LPS might consist of an external LPS or an internal LPS only.
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lightning flash to earth – An electrical discharge of atmospheric origin between cloud and earth consisting of
one or more strikes.
lightning strike – A single electrical discharge in a lightning flash to earth.
mains – The AC power source available at the point of use in a facility. It consists of the set of electrical
conductors (referred to by terms including service entrance, feeder, or branch circuit) for delivering power to
connected loads at the utilization voltage level.
maximum continuous operating voltage (MCOV) – The maximum designated root-mean-square (rms) value of
power-frequency voltage that may be applied continuously between the terminals of the arrester.
measured limiting voltage – The maximum magnitude of voltage that appears across the terminals of the SPD
during the application of an impulse of specified waveshape and amplitude.
nearby strike – A strike occurring in the vicinity of the structure of interest.
nominal system voltage – A nominal value assigned to designate a system of a given voltage class.
nominal varistor voltage – The voltage across the varistor measured at a specified pulsed DC current, IN(dc), of
specific duration. IN(dc) is specified by the varistor manufacturer.
one-port SPD – An SPD having provisions (terminals, leads, plug) for connection to the AC power circuit but no
provisions (terminals, leads, receptacles) for supplying current to the AC power loads.
open-circuit voltage (OCV) – The voltage available from the test set up (surge generator, coupling circuit, back
filter, connecting leads) at the terminals where the SPD under test will be connected.
point of strike – The point where a lightning strike contacts the earth, a structure, or an LPS.
pulse life – The number of surges of specified voltage, current amplitudes, and waveshapes that may be
applied to a device without causing degradation beyond specified limits. The pulse life applies to a device
connected to an AC line of specified characteristics and for pulses sufficiently spaced in time to preclude the
effects of cumulative heating.
response time (varistor) – The time between the point at which the wave exceeds the limiting voltage level
and the peak of the voltage overshoot. For the purpose of this definition, limiting voltage is defined with an
8/20 Its current waveform of the same peak current amplitude as the waveform used for this response time.
short-circuit current (SCC) – The current which the test set up (surge generator, coupling circuit, back filter,
connecting leads) can deliver at the terminals where the SPD under test will be connected, with the SPD
replaced by bonding the two lead terminals. (Also sometimes abbreviated as SCI).
SPD disconnector – A device for disconnecting an SPD from the system in the event of SPD failure. It is to
prevent a persistent fault on the system and to give a visible indication of the SPD failure.
NOTE – At least three functions are needed for SPD disconnectors: protection against thermal problems (such
as thermal runaway on varistors), protection against internal short circuits, and protection against indirect
contact. These functions can be achieved by a single or several devices. They may be used in the SPD circuit or
in the mains.
standby current – The current flowing in any specific conductor when the SPD is connected as intended to the
energized power system at the rated frequency with no load connected.
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surge response voltage – The voltage profile appearing at the output terminals of a protective device and
applied to downstream loads, during and after a specified impinging surge, until normal stable conditions are
reached.
surge protective device (SPD) – A device that is intended to limit transient overvoltages and divert surge
currents. It contains at least one nonlinear component – a surge reference equalizer. A surge protective device
used for connecting equipment to external systems whereby all conductors connected to the protected load
are routed – physically and electrically – through a single enclosure with a shared reference point between the
input and output ports of each system.
NOTE – Sharing the references can be accomplished either by a direct bond or through a suitable device
maintaining isolation during normal conditions but an effective bonding by means of a surge protective device
during the occurrence of a surge in one or both systems.
swell – A momentary increase in the power frequency voltage delivered by the mains, outside of the normal
tolerances, with a duration of more than one cycle and less than a few seconds.
temporary overvoltage – An oscillatory overvoltage (at power frequency) at a given location, of relatively long
duration and which is undamped or weakly damped.
NOTE – Temporary overvoltages usually originate from switching operations or faults (e.g.; sudden load
rejection, single-phase faults) and/or from non-linearities (ferro-resonance effects, harmonics).
thermal runaway – An operational condition when the sustained power loss of an SPD exceeds the dissipation
capability of the housing and connections, leading to a cumulative increase in the temperature of the internal
elements culminating in failure.
two-port SPD – An SPD with two sets of terminals, input and output. A specific series impedance is inserted
between these terminals.
NOTE – The measured limiting voltage might be higher at the input terminals than at the output terminals.
Therefore, equipment to be protected must be connected to the output terminals.
voltage-limiting type SPD – An SPD that has a high impedance when no surge is present, but will reduce it
continuously with increased surge current and voltage. Common examples of components used as nonlinear
devices are the varistor and suppressor diodes. These SPDs are sometimes called clamping type.
NOTE – A voltage-limiting device has a continuous V versus I characteristic.
voltage-switching type SPD – An SPD that has a high impedance when no surge is present, but can have a
sudden change in impedance to a low value in response to a voltage surge. Common examples of components
used as nonlinear devices are spark-gaps, gas tubes, thyristors, and triacs. These SPDs are sometimes called
crowbar type.
NOTE – A voltage-switching device has a discontinuous V versus I characteristic.
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ORIGIN AND PROPAGATION
Transient overvoltages and currents (jointly referred to as surges) occur in power systems as the result of
several types of events or mechanisms, and can be classified in four categories:
1) Lightning surges
2) Switching surges
3) Temporary overvoltages
4) System-interaction surges
This chapter provides an overview of these phenomena. For a more detailed description, see Application Notes
Cu0135 through Cu0138.
LIGHTNING SURGES
Lightning surges are the result of direct strikes to the power or communications systems, or surges caused by
lightning striking structures (with or without lightning-protection system) or nearby soil. These surges are the
subject of Clause 5, under the heading of Lightning surges.
Lightning surges can affect a facility by impinging upon the service entrance as they propagate along the
conductors, having originated from one of three mechanisms:
A direct strike to the lines
A resistively-coupled surge from a nearby strike
A voltage induced in the loops formed by line conductors and earth
Lightning surges can also affect a facility as they are coupled directly into the facility wiring system, without
having been brought to the service entrance, as described in the preceding paragraph. Several mechanisms are
involved in this process:
The earth-seeking, fast-changing current of a direct strike to the facility – either to its intended
lightning-protection system (LPS) or to other structures (roof mounted equipment in particular) – will
induce transient voltages in the facility circuits
The slower portion of the lightning current will couple transient voltages into the facility wiring
through common impedances
The earth-seeking current flowing in the facility wiring will divide among the paths available for
dispersion: earthing electrode(s) of the facility, and any utility metallic path entering the facility
SWITCHING SURGES
Switching surges are the result of intentional actions on the power system, such as load or capacitor switching
in the transmission or distribution systems by the utility, or in the low-voltage system by end-user operations.
They can also be the result of unintentional events such as power system faults and their elimination. Both are
the subject of Clause 6, under the heading of Switching surges.
Transients associated with switching surges include both high-frequency transients and low-frequency
transients. High-frequency transients are generally associated with natural oscillations of the circuit elements
in response to the stimulus of a change of state in the circuit. They involve relatively small stray capacitances
and inherent inductances, hence their high frequency, and relatively low energy-delivery capability in a direct
impact to the power port of equipment. On the other hand, the high frequency has the potential of coupling
interference, rather than cause damage. In particular, fast switching currents in the power system can induce
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interfering voltages into control circuitry in the facility. This scenario might appear outside of the scope of
power quality but should still be considered because its effects might mimic a power quality problem
impinging the power port of equipment.
Low-frequency transients are primarily associated with the switching of capacitor banks. These banks can be
part of the utility system or part of the facility. In general, they involve kilovars or megavars, and therefore
have considerable energy-delivery capability into an SPD that would attempt to divert them, or into the
intermediate DC links of electronic power-conditioning equipment. Because of their low frequency, they can
propagate a considerable distance from the point of origin because the wiring inductance does not have the
mitigation effect available for the higher-frequency transients. Therefore, these capacitor-switching transients
merit particular attention.
TEMPORARY OVERVOLTAGES
Temporary overvoltages occur in power systems as the result of a wide range of system conditions,in both
normal and abnormal operating conditions. Both are the subject of Clause 7, under the heading of Temporary
overvoltages (TOVs).
These overvoltages merit attention because they not only cannot be mitigated by SPDs – the normal response
of a designer confronted with transients – but also represent a significant threat to the survival of SPDs. For
this reason, while common wisdom might be that their power-frequency nature places them outside the scope
of transients, reliable application of SPDs demands that they be taken into consideration.
SYSTEM-INTERACTION OVERVOLTAGES
Transient overvoltages can occur between different systems – such as power and communications – during the
flow of surge currents in one of the systems. These are described in Cu0138 Transients and Overvoltages /
Interaction. Here again, these interactions might be deemed outside of the scope of Power Quality at the
power port of equipment, but their effect can give the appearance of a power quality problem, and therefore
they merit recognition if an appropriate solution is to be found.
A system-interaction overvoltage is particularly important for equipment that is connected to both the power
system and some form of communications systems, as is increasingly the case with industrial equipment.
Because the two systems can be managed by different individuals or organizations, even though installed in
the same facility, the earthing practices applied by these separate groups are often uncoordinated at best and
counter-productive at worst. Good EMC practice, if recognized and enforced, can go a long way towards
alleviating potential problems.
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CONCLUSIONS
Transient overvoltages and transient currents can be classified in four categories:
Lightning surges
Switching surges
Temporary overvoltages
System-interaction surges
There are no specific mathematical models that simulate all surge environments; the complexities of the real
world need to be simplified to produce a manageable set of standard surge tests.
The desired level of protection can vary greatly depending upon the application.
To the degree possible, equipment sensitivities should be selected in accordance with this desired protection
level.
The cost of surge protection is often small compared to the overall system cost and the performance benefits.
Therefore, investing in surge protection may be chosen as a conservative engineering approach, ensuring
excellent performance while not significantly affecting overall system cost.