This document contains a presentation about Programmable Logic Controller (PLC) technologies by Aditya Kurniawan from Politeknik Elektronika - ITS. It includes Aditya's curriculum vitae, an overview of PLC training and experience, fundamentals of PLC technologies including terminology, introduction to PLC components like programming languages, input/output modules, and the CPU unit. Diagrams and examples of ladder logic programming are also provided. The presentation aims to introduce attendees to basic PLC concepts and components.
Programmable logic controllers (PLCs) have been an integral part of factory automation and industrial process control for decades. PLCs control a wide array of applications from simple lighting functions to environmental systems to chemical processing plants. These systems perform many functions, providing a variety of analog and digital input and output interfaces; signal processing; data conversion; and various communication protocols. All of the PLC's components and functions are centered around the controller, which is programmed for a specific task.
The basic PLC module must be sufficiently flexible and configurable to meet the diverse needs of different factories and applications. Input stimuli (either analog or digital) are received from machines, sensors, or process events in the form of voltage or current. The PLC must accurately interpret and convert the stimulus for the CPU which, in turn, defines a set of instructions to the output systems that control actuators on the factory floor or in another industrial environment
Learn the basics of the IEC 61131 industrial and process automation software standard for implementing automation and control. This worldwide standard is implemented in virtually all industrial and process automation controls.
Programmable logic controllers (PLCs) have been an integral part of factory automation and industrial process control for decades. PLCs control a wide array of applications from simple lighting functions to environmental systems to chemical processing plants. These systems perform many functions, providing a variety of analog and digital input and output interfaces; signal processing; data conversion; and various communication protocols. All of the PLC's components and functions are centered around the controller, which is programmed for a specific task.
The basic PLC module must be sufficiently flexible and configurable to meet the diverse needs of different factories and applications. Input stimuli (either analog or digital) are received from machines, sensors, or process events in the form of voltage or current. The PLC must accurately interpret and convert the stimulus for the CPU which, in turn, defines a set of instructions to the output systems that control actuators on the factory floor or in another industrial environment
Learn the basics of the IEC 61131 industrial and process automation software standard for implementing automation and control. This worldwide standard is implemented in virtually all industrial and process automation controls.
Inception Institute of Industrial Training is one of the leading institutions, providing quality Industrial Training particularly in Industrial Automation, Embedded System & Robotic Vision. It aims at bridging the skill gap between Industries & Engineering students.
The emphasis of IIIT is on offering a wide range of high quality innovative industrial training programs with particular focus on automation related industry and also other emerging technologies. The target group envisaged covers all levels of working professionals from industry, faculty, staff and students of engineering institutions and polytechnics.
PLC-based automation helps manufactures across Canada keep a competitive edge in an ambitious, technological world. This infographic explains what it is, benefits to industry and languages.
overview of plc and dcs...
A general information about the common plcs used and how SCADA software is used for virtualising the entire plant equipments and sensors and control them within a single control room.
An introduction to PLC languages - Instruction Language (IL) , Functional Block Diagram (FBD) , Ladder Logic Diagram (LD) and Sequential Function Chart (SFC).
(Download and open with Adobe Reader to see animations)
Inception Institute of Industrial Training is one of the leading institutions, providing quality Industrial Training particularly in Industrial Automation, Embedded System & Robotic Vision. It aims at bridging the skill gap between Industries & Engineering students.
The emphasis of IIIT is on offering a wide range of high quality innovative industrial training programs with particular focus on automation related industry and also other emerging technologies. The target group envisaged covers all levels of working professionals from industry, faculty, staff and students of engineering institutions and polytechnics.
PLC-based automation helps manufactures across Canada keep a competitive edge in an ambitious, technological world. This infographic explains what it is, benefits to industry and languages.
overview of plc and dcs...
A general information about the common plcs used and how SCADA software is used for virtualising the entire plant equipments and sensors and control them within a single control room.
An introduction to PLC languages - Instruction Language (IL) , Functional Block Diagram (FBD) , Ladder Logic Diagram (LD) and Sequential Function Chart (SFC).
(Download and open with Adobe Reader to see animations)
4. Fundamentals of PLC Technologies
Material coverage
On CERTIFICATE
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5. Fundamentals of PLC Technologies
Kontrak Kuliah
Assesment
Teori 30%
UAS
Praktikum 70%
PLC Program
Laporan Praktikum
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6. Fundamentals of PLC Technologies
Terminology
Programmable : Its behavior is able to be modified by using programming language
Logic : Structured, step by step, “make sense”
Controller : Device used to manage another device
Discrete : a boolean function (true/false) OR (1/0) OR (on/off)
LAD/LDR/ladder : a programming language using “Electrical Circuit” logic
STL/Statement List : a programming language using “English structured” logic
INPUT : Incoming signal
Output : Outcome / result signal
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7. Fundamentals of PLC Technologies
Introduction to PLC
In Snack Foods Industries
◊ Temperature Control ◊ Pressure Control
◊ Variable Speed Drive Systems Batching Systems
◊ Continuous Mixing System Controls
◊ Batch Mixing Systems Material Handling
◊ Pneumatic Conveying Systems
◊ Vacuum Conveying Systems
◊ Product Conveying Systems Cooker Systems
◊ Temperature Control
◊ Level Control
◊ PH Control Extrusion & Cutting Systems
◊ Speed Control
◊ Pressure Control
◊ Cutting Control Slurry Mixing and Distribution
◊ Pump Control Systems
◊ Valve Control Systems Powerpoint Templates
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8. Fundamentals of PLC Technologies
Introduction to PLC
Kiln Control Systems
◊ Temperature Control
◊ Humidity Control Material Handling
◊ Pneumatic Conveying Systems
◊ Vacuum Conveying Systems
◊ Product Conveying Systems Cutting Control Systems Forming Systems
◊ Variable Speed Drive Systems Gypsum Mixing and Distribution
◊ Pump Control Systems
◊ Valve Control Systems Batching Systems
◊ Continuous Mixing System Controls
◊ Inventory Control Systems
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9. Fundamentals of PLC Technologies
Introduction to PLC
INPUT OUTPUT
SIGNAL PLC SIGNAL
A PLC is simply a block / device use to MANIPULATE input signal by using certain
RULES
The manipulation process called Control
The rules called Program
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10. Fundamentals of PLC Technologies
Introduction to PLC
INPUT OUTPUT
SIGNAL SIGNAL
All character
in alphabet
ALL vocal
character
should be
changed into 12 B C D 12 F
ABCDEFG NUMBER (12) G H 12 J K L M
HIJKLMNO N 12 P Q R S T
PQRSTUV 12 V W X Y Z
WXYZ
MAKES SENSE?
That’s why we called it LOGIC
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11. Fundamentals of PLC Technologies
Introduction to PLC
INPUT OUTPUT
SIGNAL SIGNAL
All character
in alphabet
Seluruh huruf
VOKAL harus
diubah menjadi
ANGKA (12) 12 B C D 12 F
ABCDEFG G H 12 J K L M
HIJKLMNO N 12 P Q R S T
PQRSTUV 12 V W X Y Z
WXYZ
How if I change the language? Is the result difference?
That is what a Program Language is!
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12. Fundamentals of PLC Technologies
Introduction to PLC
INPUT OUTPUT
SIGNAL SIGNAL
Seluruh huruf
All character
VOKAL harus
in alphabet
diubah menjadi
ANGKA (12)
=
ALL vocal
character 12 B C D 12 F
ABCDEFG G H 12 J K L M
HIJKLMNO should be
changed into N 12 P Q R S T
PQRSTUV 12 V W X Y Z
WXYZ NUMBER (12)
A program language is a WAY to define a rule to a controller
Therefore it could be done in any ways
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13. Fundamentals of PLC Technologies
Introduction to PLC
PLC Basic Properties
Programming Language
(Rules)
Input Module
(Ear)
Output Module
(Hand)
CPU (Central Processing Unit)
(Brain)
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14. Fundamentals of PLC Technologies
Introduction to PLC Programming Language
1. Ladder / kontaktplan
This one the most COMMON
2. Statement List / anweisungliste
This one the most COMMON
3. FBD (Function Block Diagram)
4. SFC (Sequential Flow Chart)
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15. Fundamentals of PLC Technologies
Introduction to PLC Input module
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16. Fundamentals of PLC Technologies
Introduction to PLC Output module module
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17. Fundamentals of PLC Technologies
Introduction to PLC CPU Unit
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18. Fundamentals of PLC Technologies
Introduction to PLC Programming Language Ladder
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19. Fundamentals of PLC Technologies
Understanding discrete control automation
Sensing Actuating
SENSOR
MOTOR
BUTTON SOLENOID VALVE
INPUT OUTPUT
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