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Engineering and
  Manufacturing
        David Andrade
           MS - Education
BS – Mechanical Engineering (Aerospace)
What is an Engineer?

Uses science and math to solve
people’s problems
Creates and invents new things
Improves and makes things
better
Engineering – what is it?
M
a
n
u
f
a
c
t
u
r
I
n
g
M
a
n
u
f
a
c
t
u
r
I
n
g
What Does it Take to Become an
          Engineer?
Curiosity
Creativity
Like to figure things out, solve problems
Enjoy learning --- stay in school
  Take math classes (at least pre-calc)
  Take science classes (Bio, Chem, Physics)
  Take CAD or other Technology courses
Four year college engineering degree
Why be an engineer?
Fun
   Help people; improve lives
   Solve real world problems
   Variety of applications, projects
   Contribute to society
Lots of opportunities
   High demand for engineers
   Large and small companies, universities, non profits
Rewarding Career
   Innovative thinking, and you get paid!
     Sikorsky Aircraft – new engineers are making $65K + /yr
  Provides a very strong background for other careers
  Potential for advancement to management
Manufacturing
Manufacturing Engineers
Manufacturing Technicians
Machinists
Tool and Die Makers
Manufacturing processes
   Machining (mill, turn, 5 axis)
   Laser
   Water-Jet
   Stamping
   Grinding
   Wire EDM
   Casting
   Forging
   Extruding
   Plastics
   Composites
Engineering tools
CAD
   Autocad, KeyCreator,
   SolidWorks, Catia, Pro-
   Engineer, Solid Edge
CAM
   Mastercam, CAMFlow,
Analysis
   FEA, Comsol Multi-physics
Database/BOM/PM
   Symix, EPM,
Productivity
   Word, PowerPoint, Excel,
   email, internet,
   PDA/Smartphone
Engineering tools
Engineering tools
Engineering tools
Colleges with Engineering Degrees
 Worcester Polytechnic Institute
 University of New Haven
 Boston University
 Rensselaer Polytechnic Institute
 Massachusetts Institute of
 Technology
 Fairfield University
 University of Bridgeport
 Rochester Institute of Technology
 Yale
 Central CT State University
 UCONN
Technology and Manufacturing
           Schools
Housatonic Community College
Norwalk Community College
Naugatuck Community College
Private Training Schools
  Sikorsky School for Aviation (Stratford)
  Westlawn Institute of Marine Tech (Mystic)
  Porter and Chester Institute
Engineering/Manufacturing Technicians
have great starting salaries too: $35k –
50k / year (with experience up to $90k)
Local Engineering and
        Manufacturing Companies
Lacey Manufacturing
United Technologies
   Sikorsky Aircraft
   Pratt & Whitney
   Carrier
   Otis
   Hamilton Sundstrand
   UTRC
Alinabal
Spectrum
ASML
General Dynamcis
– Electric Boat (Subs)
Covidien - surgical

And hundreds of other
companies in CT
Summary
Manufacturing is our country’s future and
foundation for it’s economy
  The US manufactures a huge percentage of products,
  specifically high technology, high quality parts and
  devices
  The US is also know for it’s assembly work
There is a shortage of engineers and
manufacturing technicians
  Huge need, huge potential, high pay, high rewards
If you like science, designing, creativity, math,
working with your hands or building things, you
should go into engineering or manufacturing
Amazing Engineering Feats



         Mr. Andrade
      Central High School
Amazing Runway
New airport runway on the Portuguese island of
Madeira .
The airport's runway has a length of 2781
meters, (9000 ft) of which 1000 (3000) are
supported by 180 pillars, each pillar 50 meters
in length (about 17 floors). The runway is
designed to accommodate 747s.
Note the cars parked below the runway.
The 2nd picture best shows how high it is -- and
let's not even think about running off that
runway!
Hiding Lockheed during WWII
Lockheed During WW.II (unbelievable
1940s pictures) This is pretty neat--special
effects during the 1940 's.
During World War II the Army Corps of
Engineers needed to hide the Lockheed
Burbank Aircraft Plant to protect it from
Japanese air attack. They covered it with
camouflage netting to make it look like a
rural subdivision from the air.
BEFORE
AFTER
THE AKASHI-KAIKYO SUSPENSION BRIDGE - JAPAN
Petronas Towers - Malaysia

         Twin Towers Fact Sheet


         Number of storeys: 88

         Height of each tower: 452 metres above
         street levelLength of Skybridge
         : 58.4 metresHeight of Skybridge
         : 170 metres. The Skybridge is on Level
         41.Height of each pinnacle
         : 73.5 metres

         Lifts
         : 29 double-decker high speed passenger lifts
         in each towerEscalators
         : 10 in each towerStairs
         : 765 flightsCar Park
         : 5,400 parking bays on 5 levels of basement
         parking.
Empire State building, the Itaipu Dam, the CN Tower, the Panama
Canal, the Channel Tunnel, the North Sea Protection Works, and the
                        Golden Gate Bridge.
Sikorsky S-92
                Safest, most
                advanced
                helicopter in
                the world
Sikorsky RAH-66 Comanche
              World’s first stealth helo
Boeing F-22 Raptor
Boeing 777
F-35
Pratt & Whitney Engines
Personal Computer
Smart Phones
   Palm OS was
   on the 1st
   smartphones
Smart Phones
The bridge (or should it be called tunnel)
 goes under water to allow movement of
  ships . In order for ships to pass, this
 bridge is half under the water. You drive
 down in the water and then come out on
the other side. Truly a marvelous piece of
   engineering! This bridge is between
 Sweden and Denmark . The picture was
      taken from the Sweden side.
http://www.sixflags.com/greatAdventure/rides/Kingdaka.aspx
schlieren photography, which takes an
invisible phenomenon and turns it into a
             visible picture
Schlieren is German for “streaks”; in this case it refers to
regions of different densities in a gas or a liquid, which
can be photographed as shadows using a special
technique.
“In my lab we use this technique a lot,” Dr. Settles said.
“Often it’s used for other things, like in supersonic wind
tunnels, to show shock waves around high-speed
aircraft.”
The process involves a small, bright light source,
precisely placed lenses, a curved mirror, a razor blade
that blocks part of the light beam and other tools that
make it possible to see and photograph disturbances in
the air. In the world of gas dynamics, a cough is merely “a
turbulent jet of air with density changes.”
New York Times, Science Section, 10-2008. Downloaded
from www.nytimes.com/science on 10-30-2008
A cough
A
simulated
explosion
in a full-
scale
mockup of
an airplane
cabin, with
departmen
t store
mannequin
s. The
photograp
h captures
the flash of
the
explosion
and the
shock
wave that
it sent
through
the cabin.
A revolver being
fired. Gases
originate first
from the cylinder
and then the
muzzle of the
firearm. The
gases that
envelop the
hand of the
shooter leave
gunpowder
residue behind.
A small
firecracker
explosion. The
bright flash is a
result of the
cardboard shell
of the
firecracker
blowing out
both ends. The
smoke is from
the burning
fuse, and the
string
suspends the
firecracker
from above.
A water
strider, an
insect that
walks on
water and
can carry
15 times its
body weight
and stay
afloat.
An
Airedale
dog
sniffing a
small
flower,
which was
warmed to
help make
the airflow
visible.
Engineers
“Scientists study the world as it is.
Engineers create the world that has never
been.” Theodore von Karman
Your Turn
Over the weekend, start thinking about a
product or technology that interests you.
Think about how it works, how physics is
applied to it, and how you might make it
better. We will be starting a project on this
when we come back.

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Intro to engineering

  • 1. Engineering and Manufacturing David Andrade MS - Education BS – Mechanical Engineering (Aerospace)
  • 2. What is an Engineer? Uses science and math to solve people’s problems Creates and invents new things Improves and makes things better
  • 6. What Does it Take to Become an Engineer? Curiosity Creativity Like to figure things out, solve problems Enjoy learning --- stay in school Take math classes (at least pre-calc) Take science classes (Bio, Chem, Physics) Take CAD or other Technology courses Four year college engineering degree
  • 7. Why be an engineer? Fun Help people; improve lives Solve real world problems Variety of applications, projects Contribute to society Lots of opportunities High demand for engineers Large and small companies, universities, non profits Rewarding Career Innovative thinking, and you get paid! Sikorsky Aircraft – new engineers are making $65K + /yr Provides a very strong background for other careers Potential for advancement to management
  • 8. Manufacturing Manufacturing Engineers Manufacturing Technicians Machinists Tool and Die Makers Manufacturing processes Machining (mill, turn, 5 axis) Laser Water-Jet Stamping Grinding Wire EDM Casting Forging Extruding Plastics Composites
  • 9. Engineering tools CAD Autocad, KeyCreator, SolidWorks, Catia, Pro- Engineer, Solid Edge CAM Mastercam, CAMFlow, Analysis FEA, Comsol Multi-physics Database/BOM/PM Symix, EPM, Productivity Word, PowerPoint, Excel, email, internet, PDA/Smartphone
  • 13. Colleges with Engineering Degrees Worcester Polytechnic Institute University of New Haven Boston University Rensselaer Polytechnic Institute Massachusetts Institute of Technology Fairfield University University of Bridgeport Rochester Institute of Technology Yale Central CT State University UCONN
  • 14. Technology and Manufacturing Schools Housatonic Community College Norwalk Community College Naugatuck Community College Private Training Schools Sikorsky School for Aviation (Stratford) Westlawn Institute of Marine Tech (Mystic) Porter and Chester Institute Engineering/Manufacturing Technicians have great starting salaries too: $35k – 50k / year (with experience up to $90k)
  • 15. Local Engineering and Manufacturing Companies Lacey Manufacturing United Technologies Sikorsky Aircraft Pratt & Whitney Carrier Otis Hamilton Sundstrand UTRC Alinabal Spectrum ASML General Dynamcis – Electric Boat (Subs) Covidien - surgical And hundreds of other companies in CT
  • 16. Summary Manufacturing is our country’s future and foundation for it’s economy The US manufactures a huge percentage of products, specifically high technology, high quality parts and devices The US is also know for it’s assembly work There is a shortage of engineers and manufacturing technicians Huge need, huge potential, high pay, high rewards If you like science, designing, creativity, math, working with your hands or building things, you should go into engineering or manufacturing
  • 17. Amazing Engineering Feats Mr. Andrade Central High School
  • 18. Amazing Runway New airport runway on the Portuguese island of Madeira . The airport's runway has a length of 2781 meters, (9000 ft) of which 1000 (3000) are supported by 180 pillars, each pillar 50 meters in length (about 17 floors). The runway is designed to accommodate 747s. Note the cars parked below the runway. The 2nd picture best shows how high it is -- and let's not even think about running off that runway!
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  • 23. Hiding Lockheed during WWII Lockheed During WW.II (unbelievable 1940s pictures) This is pretty neat--special effects during the 1940 's. During World War II the Army Corps of Engineers needed to hide the Lockheed Burbank Aircraft Plant to protect it from Japanese air attack. They covered it with camouflage netting to make it look like a rural subdivision from the air.
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  • 33. Petronas Towers - Malaysia Twin Towers Fact Sheet Number of storeys: 88 Height of each tower: 452 metres above street levelLength of Skybridge : 58.4 metresHeight of Skybridge : 170 metres. The Skybridge is on Level 41.Height of each pinnacle : 73.5 metres Lifts : 29 double-decker high speed passenger lifts in each towerEscalators : 10 in each towerStairs : 765 flightsCar Park : 5,400 parking bays on 5 levels of basement parking.
  • 34. Empire State building, the Itaipu Dam, the CN Tower, the Panama Canal, the Channel Tunnel, the North Sea Protection Works, and the Golden Gate Bridge.
  • 35. Sikorsky S-92 Safest, most advanced helicopter in the world
  • 36. Sikorsky RAH-66 Comanche World’s first stealth helo
  • 39. F-35
  • 40. Pratt & Whitney Engines
  • 42. Smart Phones Palm OS was on the 1st smartphones
  • 44. The bridge (or should it be called tunnel) goes under water to allow movement of ships . In order for ships to pass, this bridge is half under the water. You drive down in the water and then come out on the other side. Truly a marvelous piece of engineering! This bridge is between Sweden and Denmark . The picture was taken from the Sweden side.
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  • 47. schlieren photography, which takes an invisible phenomenon and turns it into a visible picture Schlieren is German for “streaks”; in this case it refers to regions of different densities in a gas or a liquid, which can be photographed as shadows using a special technique. “In my lab we use this technique a lot,” Dr. Settles said. “Often it’s used for other things, like in supersonic wind tunnels, to show shock waves around high-speed aircraft.” The process involves a small, bright light source, precisely placed lenses, a curved mirror, a razor blade that blocks part of the light beam and other tools that make it possible to see and photograph disturbances in the air. In the world of gas dynamics, a cough is merely “a turbulent jet of air with density changes.” New York Times, Science Section, 10-2008. Downloaded from www.nytimes.com/science on 10-30-2008
  • 49. A simulated explosion in a full- scale mockup of an airplane cabin, with departmen t store mannequin s. The photograp h captures the flash of the explosion and the shock wave that it sent through the cabin.
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  • 52. A revolver being fired. Gases originate first from the cylinder and then the muzzle of the firearm. The gases that envelop the hand of the shooter leave gunpowder residue behind.
  • 53. A small firecracker explosion. The bright flash is a result of the cardboard shell of the firecracker blowing out both ends. The smoke is from the burning fuse, and the string suspends the firecracker from above.
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  • 56. A water strider, an insect that walks on water and can carry 15 times its body weight and stay afloat.
  • 58. Engineers “Scientists study the world as it is. Engineers create the world that has never been.” Theodore von Karman
  • 59. Your Turn Over the weekend, start thinking about a product or technology that interests you. Think about how it works, how physics is applied to it, and how you might make it better. We will be starting a project on this when we come back.