Structural steel division, Jindal Steel

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Structural steel division, Jindal Steel

  1. 1. JSPL Structural Steel Division (SSD) Facilities, Capabilities & Products
  2. 2. SSD Key Strengths One of the largest installed capacities in the country. State-of-the-art manufacturing facilities. Easy availability of steel. Proximity to the market. Good quality & on-time supplies. Lowest cost producer & total solution provider.
  3. 3. Plant Details: Plants Installed Capacity (MT/Anm.) Plant area (Acr.) Covered area* (Sq. Mts) Manpower (Nos.) Punjipatra (Raigarh) 120,000 180 60,000 1,800 Angul (Odisa) 60,000 50 32,000 1,000 Total 180,000 92,000 2,800
  4. 4. 4 PLANT FACILITIES Punjipatra (Raigarh)
  5. 5. Process Flow Raw Materials Cutting Plate Processing Beam Welding Beam Processing Fitment Manual Drilling InspectionRectification Shot Blasting Painting Finished Goods Shipment
  6. 6. FACILITIES
  7. 7. Shot blasting & Painting Line: MAKE : VOORTMAN , Netherland Plate Width: 2500 mm, H-Beam 1000mmX300mm
  8. 8. CNC Plasma Plate Cutting M/C: Make: Messer, Germany Plate Width: 6500 mm, Thk: 80 mm
  9. 9. Plate butt welding Line Make: Corimpex, Italy Thk.: 63 mm Width:3000mm * Under Installation
  10. 10. Beam Welding Lines: Make: Corimpex, Italy Beam Ht.: 3000 mm, Flange Thk: 63 mm Star Beam
  11. 11. Drilling & Sawing Line Make: Ficep, Italy Beam Size: 2000X600mm Wt.: 500 Kg/Mtr
  12. 12. Drilled Beam
  13. 13. Drilling & Oxy-fuel cutting & coping Line Make: Ficep, Italy Beam Size: 2500X800mm Wt.: 700 Kg/Mtr
  14. 14. 14 Heavy Duty Plate Processing Lines Make: Ficep, Italy Plate Size: 3000 mm Thk.: 125 mm
  15. 15. Shot blasting line-1 Make: Wheelabrator, Germany Entrance Dim.: Width 3100 mm height: 1700 mm* Under Installation
  16. 16. Shot Blasting Line-2
  17. 17. Process Support equipments Beam Straightening Machine Face Milling M/c. Plate Straightener Edge Milling M/c.
  18. 18. Fabrication in progress
  19. 19. Painted Finished Products
  20. 20. Quality Systems
  21. 21. Raw Material & Consumables • Visual Inspection • Review of T.C. & Co-relation of Heat Number • Dimension Inspection Cutting: Flange, Web, Stiffeners & Gussets • Punching of ID-number • Review of Cutting Log Book • Punching of Heat No. & Co-relation with MTC • Dimension inspection at Messers, Tipo & Pug Cutting I-Beam Welding, Fit-up & Drilling • Corimpex Saw • Ficept Drilling & Sawing • Edge Preparation • Fitment of Child part • Orientation • Beam Dimension START Raw Material Inspection Cutting inspection In process/Fit-up Inspection OK Not OK A OK Not OK Quality Inspection Flow
  22. 22. Quality Inspection Flow Welding: SMAW, GMAW & FCAW • Review of Electrode heating Log Book • Pre-Heating • WPS • Welder Qualification • Welding size & Continuity • NDT • PWHT Final Inspection: Dimension, Blasting & Painting • Final Dimension as per drawing • Reviewing of Blasting & painting Log Book • Surface profile at Shot Blasting line • Stencilling • Review of Paint batch number & Co-relation with MTC • Painting quality, Adhesion Test & DFT Welding Inspection Final inspection SAP Clearance OK Not OK OK Not OK A END OK Not OK
  23. 23. Quality Control Systems Quality Team TWI, UK - CSWIP Certified Engineers. CWI certified Engineers by BHEL - WRI, Trichy. IIW certified for surface Preparation & Painting. ASNT NDT level-II Engineers Dedicated team for… - Welding Inspection to confirming the codel requirements as well customer needs. - Non Destructive Examination. - Trial assembly inspection. - Surface Preparation & Paintings - Documentations Quality System Facilities NABL approved lab for Mechanical & Chemical Testing. Post Weld Heat Treatment for Stress relieving. In-house facility for all NDT i.e. Radiography, ultrasonic, Magnetic Particle test & Penetrant tests Post surface preparation method for controlling of dust & soluble salt contamination Mini whether station to control Painting systems
  24. 24. Raw Material Inspection Dimension Inspection Welding Trial-Assembly Incoming & In-Process Inspection
  25. 25. Non-Destructive Testing 2. Liquid Penetrant Testing1. Ultrasonic Testing 3. Magnetic Particle Testing 4. Radiographic Testing
  26. 26. Surface Profile & Painting Inspection 1. Surface Roughness Comparator 2. Dust Test 3. DFT Measurement 4. Soluble Salt Contamination Test 5. Adhesion Test
  27. 27. Heat Treatment Pre- Heating Post Weld Heat Treatment (SR)
  28. 28. Other Products • Heavy & Complex Structures • Light building structures • Pre-Engineered Steel Buildings (PEBs) • Light Gauge Structures (LGS) Buildings
  29. 29. HEAVY & COMPLEX STRUCTURES
  30. 30. Linear Assembly of Columns
  31. 31. 3 & 4 Mtr Beams for Power Plants
  32. 32. Heavy Columns
  33. 33. 33 Jindal Power - Tamnar
  34. 34. LIGHT BUILDING STRUCTURES
  35. 35. 35 Hostel Buildings - Raigarh
  36. 36. 36 Residential Building
  37. 37. 37 Auditorium
  38. 38. 38 JPL-Tamnar Office Building
  39. 39. 39 Office Buildings Under construction
  40. 40. 40 OP-Jindal Institute of Technology RAIGARH
  41. 41. Pre-Engineered Steel Buildings (PEBs)
  42. 42. 42 JSPL- Plate Mill RAIGARH
  43. 43. 43 Structures Fabrication Plant RAIGARH
  44. 44. 44 LGS Plant RAIGARH
  45. 45. 45 Beam Welding Plant RAIGARH
  46. 46. Light Gauge Structures (LGS) Buildings
  47. 47. 47 G+3 Residential Building RAIGARH
  48. 48. 48 Hostel Building Expansion with LGSRAIGARH
  49. 49. 49 Few Key Customers
  50. 50. JSPL Structural Steel Division: Can Offer : Institutional Buildings Platform & foot-over bridges Workshops Commercial Buildings Committed to serve all needs.
  51. 51. Thank You

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