Industry 4.0 & its Applications
Kanagaraj C Selvraj (RAJ)
Management Consultant/Engineer
seruta
What to Expect
• This presentation provides a background of
industrial advancement and its evolution into
Industry 4.0 and its fundamentals.
• Industry 4.0 application section covers few
domains, with small to large scale examples that
encompass both private and public organizations.
• End of the session workshop encourages
participants to collaborate in groups and come up
with ideas and solutions relating to Industry 4.0.
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Overview
1. Introduction
2. Fundamentals of Industry 4.0
3. Industry 4.0 Applications
a. Apparel & Textile industry
b. Recycling & waste management
c. Transportation
d. Agriculture & Food
e. Smart Grid
4. Design Innovation in Industry 4.0 Framework
a. Virtual Reality
5. Workshop
6. Future & Challenges
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FUNDAMENTALS OF INDUSTRY 4.0
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Communication & Information
Source: Prof. Dr.-Ing. R. Anderl, Technische Universitat Darmstadt seruta
Communication & Information
Source: Prof. Dr.-Ing. R. Anderl, Technische Universitat Darmstadt seruta
Stages of Industrial Revolution
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Industrial Revolution
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Fourth Industrial Revolution
• The “Fourth Industrial Revolution” is a
common phrase at the World Economic
Forum’s annual meeting in Davos, Switzerland
in 2016 based on a book written by Klaus
Schwab.
– “Technological revolution… that is blurring the
lines between the physical, digital, and biological
spheres.”
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“Industry 4.0” Origins
• The term "Industrie 4.0", shortened to I4.0 or simply
I4, originated in 2011 from a project in the high-tech
strategy of the German government and a consortium
of German Industry.
• In essence, industry 4.0 is the trend towards
automation and data exchange in technologies and
processes which include cyber-physical systems (CPS),
the internet of things (IoT), cloud computing, virtual
reality and artificial intelligence.
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Need for Industry 4.0
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IIoT, Industry 4.0, & Smart Factory
Industrial Internet of Things (IIoT)
The explosion of the number of smart devices that are interconnected via the internet.
The IIoT is revolutionizing the way industry operates by sharing the information/data
produced to improve existing business models and enable new ones.
Industry 4.0 (or Industrie 4.0)
A German term for the trend of automation and data exchange in manufacturing. It
includes cyber physical systems, the Internet of Things and cloud computing. Industry
4.0 creates what has been called a “smart factory.”
Smart Factory
“Smart Manufacturing,” “Intelligent Factory” and “Factory of the Future” all describe
an intelligent, flexible and dynamic production facility, where machinery and
equipment will have the ability to improve processes through self-optimization and
autonomous decision-making.
Source: John Stroup-Belden, Inc. seruta
Industry 3.0 vs 4.0
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Industry 4.0 Framework
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What Industry 4.0 Leads too
• In the 4th Industrial revolution,
digital analytics enables a new
level of operational productivity
via Cyber Physical Systems (CPS).
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Connectivity & Wifi Module
ESP8266
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Cyber Physical Systems (CPS)
Source: Prof. Dr.-Ing. R. Anderl, Technische Universitat Darmstadt seruta
Role of Smart Sensors
• The advancement of sensors to smart sensors
is playing a vital role in enhancing machines
extending its functions via sight, hearing,
touch, etc performing certain intelligent
activities which are basic to humans.
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Sensor Categories
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Smart Factory (CPPS)
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INDUSTRY 4.0 APPLICATIONS
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APPAREL & TEXTILE INDUSTRY
YIN Group, China
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YIN Group’s Intelligent Factory
• Digital Control Center
• Transmission of Fabric
• Intelligent Cutting
• Sewbots, Laser Cutting
• Intelligent Sorting
• Finished Fabric Warehousing
– Pallets Shuttle
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Intelligent Machines
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Video: YIN Factory, China
CLICK HERE > https://bit.ly/38P9bMn
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RECYCLING & WASTE MANAGEMENT
Sensoneo, Slovakia
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Smart Waste Management
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Smart Notification
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Video: Sensoneo, Slovakia
CLICK HERE > https://bit.ly/2M6XLd8
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TRANSPORTATION
Intelligent Transportation Systems, Korea
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Realtime Bus Information
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Smart Cards & Payment Systems
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Intelligent Transportation
• Real time Traffic Monitoring & Routing
• Enforcement
• Parking
• Road Planning
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Sensors making Cars Smart
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Self Driving Cars
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Video: Intelligent Transportation
Systems, Korea
CLICK HERE > https://bit.ly/2S5C7tI
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AGRICULTURE & FOOD
Wide Applications in Multiple Sectors
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Food System
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Industry 4.0 in Agriculture
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IIoT in Green Houses
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IIoT in Green Houses
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Smart Farm Equipment
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Smart Barns & Animals
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Smart Food Processing
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Connected Solutions
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Video: The Future of Farming
CLICK HERE > https://bit.ly/2S4OLcs
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SMART GRID
Smart Grid Denmark
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Smart Grid
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Smart Grid - Benefits
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Source: leadinggreen.ca
Video: Smart Grid Denmark
CLICK HERE > https://bit.ly/36Iys8Y
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DESIGN INNOVATION - VIRTUAL REALITY
Finger Food Studios, Canada
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Virtual Reality in Industry 4.0
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Video: Finger Food Studios, Canada
CLICK HERE > https://bit.ly/2PvFAzT
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Questions?
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WORKSHOP
Let’s build an Industry 4.0 solution
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Workshop
• Groups of 5 to 6.
• Each group to identify a functional area to
implement an industry 4.0 solution.
• Define an objective / title.
~ Outline 5 key points on the improvements from
your proposed solution.
• Each group does a 3 to 5 minute presentation
to the audience.
• 3 Minute Q&A Session.
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FUTURE & CHALLENGES
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Industry 4.0
Digital Ecosystem
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New Business Models
Human & Machine Factors
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Future & Challenges
• With the next industrial revolution and
technology advancement, the world is getting
connected in a rapid pace.
• Embrace the connectivity between man,
machine and surroundings.
• Challenges
Privacy
Security
Human Resource (Workforce)
Universal Basic Income?
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Industry 4.0, IIoT & Smart Factory
Applications Playlist Video Link
URL: https://bit.ly/2PxwTVJ
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Feedback & Comments
Love to hear from you :
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raj@seruta.com
THANK YOU!
raj@seruta.com
www.linkedin.com/in/cskanagaraj
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Industry 4.0, IIoT & Smart Factory Applications