ILMA - Russian Leader
     in Innovative Sealing Technologies




www.ilma-sealing.com
ILMA Company:
             Russian leader in innovative sealing technologies;
             engineer and manufacturer of high-efficient seals;
             17 years experience on the sealing materials market;
             team of professionals focused on searching new effective sealing
              solutions.




www.ilma-sealing.com
Mission


   providing customers with unique
    solutions for effective sealing of
    detachable connections
ILMA’s Competitive Advantages:

             intellectual base (patents, trade marks, construction documentation,

              know-how);

             production potential (unique machines, complete cycle of seals

              production);

             use of environmentally safe materials;

             application of non-waste technologies;

             highly qualified team.




www.ilma-sealing.com
Company profile:

             developing, manufacturing and delivering high-efficient sealing

              materials GraFlan® and Ilma® ;

             joint products sale;

             engineering;

             consulting;

             R&D (research and development activity);

             exclusive distribution in Russia of the world known brands:




www.ilma-sealing.com
Among ILMA’s Customers:




www.ilma-sealing.com
GraFlan® Seals

            Expanded Graphite    +         PTFE           =       GraFlan®


                   +                          +                       +
              (advantages)             (advantages)             (advantages)
              High flexibility       Elevated chemical         Combination of
                                       resistance and         expanded graphite
                                          plasticity              and PTFE
                                                                  advantages
                    -                        -                         -
            (disadvantages)          (disadvantages)          (disadvantages)
                Fragility,             Low flexibility,       Temperature limit
            Low anti-adhesive            сold flow                to +260 оС
                properties


www.ilma-sealing.com
Advantages of GraFlan® seals:
             possibility to re-use;
             application in wide range of working media;
             unique combination of mechanical properties;
             easy handling, installation and removal;
             reliability;
             durability;
             high ecological properties.




www.ilma-sealing.com
Line of GraFlan® seals:
             packing                                       Working parameters:
             flange gaskets                                    temperature
             flange tape                                   from - 60°С to + 260°С
             paddle blinds                                     pressure
                                                            from vacuum to 16 MPa‫٭‬
          Working media:
             water and steam;                              ‫ ٭‬pressure differs depending on the
                                                                sealing product
             natural gas;
             oil and oil products;
             acids and alkalis (рН 0-14);
             solvents and oxidizers;
             mineral acids and organic acids;
             spirits and aldehydes;
             organochloride and inorganochloride conditions.




www.ilma-sealing.com
GraFlan® packing
          Application field –
          movable detachable joints of:
               valves
               pumps
               different machines and devices
                              Valves:                     Pumps:
          Speed limit          2 m/s                      10 m/s
          Pressure             20 MPa                     3,5 MPa
          Recommendation:
                - ideal solution for sealing shafts of the
                valves at low and middle working
                pressure


          !   Operating life of the packing - 30 years*
              *according to the tests of “Mosvodokanal”




www.ilma-sealing.com
GraFlan® packing
             Characteristics:
                outstanding resistance to cyclic
                 loads;
                low friction coefficient;
                tightness even in worn packing
                 glands;
                absence of structural rupture of
                 material in cut place;
                the following effects are minimized:
                 - thermal and power adhesion to the surface;
                 - corrosive attack on details of connection;
                 - working environment filtration.

           The packing is successfully used at the following plants:
           GazpromUGS, Gazpromregiongas, GUP TEK SPb, LUKOIL,
           Mosenergo, MOEC, Mosgas, OGC-6, Siburneftekhim and others.


www.ilma-sealing.com
Flange Gasket GraFlan® FL-PL-003
          Application field –
          static detachable joints:

              flanges and pipe fittings;
              jointing flanges of valves, pumps and
               heat exchangers.

          Recommended as ideal solution for using in:
          - oils
          - drinking water
                                                                                      Gasket is certified
          - chemical aggressive media                                                 by DVGW for gas
                                                                                      supply




          !   The gasket can be re-installed up to 70 times *
              *according to the tests of the Central Institute for Construction and
              Technology named after Polzunov




www.ilma-sealing.com
Flange Gasket GraFlan® FL-PL-003
          Characteristics:
             increased anti-stick properties
             use in the wide range of working environments
              including corrosive
             good electrical insulating properties (the gasket
              can be used for insulation flange kits sealing)
             using at elevated pressure and cyclic loads
             high ecological properties of goods
             re-use is possible


          Gasket can be manufactured for different flange types (flat, tongue and
          groove, mail-female etc.) according to GOST, DIN, ANSI etc.

          The gaskets are successfully used at the following plants:
          GazpromUGS, Gazpromregiongas, GUP TEK SPb, LUKOIL, Mosenergo,
          MOEC, Mosgas, OGC-6, Siburneftekhim and others.

www.ilma-sealing.com
Flange Gasket GraFlan® SWAT FL-PL-005

          Application field –
          static detachable joints:
              flanges and pipe fittings;
              jointing flanges of valves, machines,
               devices etc.

          Recommended for critical
          equipment flange connections




          !   Operating life not less than 15 years *
              * according to the stand tests of “ILMA”




www.ilma-sealing.com
Flange Gasket GraFlan® SWAT FL-PL-005

        Characteristics:
           increased anti-stick properties
           bolt load retention: pressure limiting device
            makes impossible over-tightening and
            destructing of the gasket
           using in the wide range of working
            environments including corrosive
           using at elevated pressure and cyclic loads
           quick removing process by the of use of stainless steel
            holder beyond the flange connection
           reuseability up to 4 times


         The gaskets are successfully used at the following plants:
         Gazpromregiongas, RMG Rus, Mondi, GUP TEK, Gazprommash and
         others



www.ilma-sealing.com
Flange Tape GraFlan® FL-PL-002 (005)
         Application field – static detachable joints:
             flanges and pipe fittings
             jointing flanges of valves, machines, devices,

         
              mechanisms and reservoirs
              flange joints of with irregular surfaces (both shapes and sizes)


          Recommended as ideal solution for sealing
          surfaces of non-standard shapes and big
          sizes:
          - low-pressure heaters
          - boilers
          - flanges bigger than DN 400




www.ilma-sealing.com
Flange Tape GraFlan® FL-PL-002 (005)
            non-waste technology: alternative to
             the gasket
             cutting from sheet materials
            universality and usability
            using in the wide range of working
             media
             including corrosive
            resistance to cyclic loads
            increased anti-stick properties
            possibility to form complex sealing
             on irregular surfaces
            high creep resistance by the use of the
         
             reinforcing layer
             adhesive coat to make the assembly easier
          The tape is successfully used at the following plants:
          GazpromUGS, Gazpromregiongas, GUP TEK SPb, LUKOIL,
          Mosenergo, MOEC, Mosgas, OGC-6, TGC-1, Siburneftekhim and
          others.


www.ilma-sealing.com
Wasteless Sealing
         Amount of waste after
         cutting out gaskets from
         the sheets:
          35 % - ideal cutout
         (mathematical model)
             50-70% - usual cutout




         When using tape technology of sealing:
         1.    No waste left
         2.    Time of forming the seal on the surface is reduced
         3.    Safety of the joint is increased




www.ilma-sealing.com
Reusable paddle blind GraFlan® MFL
         Description: reusable interflange blind device with
         the durable base made from stainless steel and
         double faced sealing layers


         Typically applications - flat-faced flanges of:
         o gas-, water-, heat network pipelines
         o technological pipelines in chemical and oil-
          processing industry                                  t: from -30°С to +260 °С
                                                                     PN 1,6 - 4 MPа




         The paddle blinds are successfully used at the following plants:
         Gazpromregiongas, Mosgas, Rusvyetpetro, Uralorgsintez and others.




www.ilma-sealing.com
Reusable paddle blind GraFlan® MFL
         Characteristics:
         o application - shutting-down pipelines when
          servicing
         o the following sealing material types are
          available:
          - GraFlan® (expanded graphite coated by
          glass-cloth laminate)
          - PTFE
          - rubber
         o elasticity and cyclic loads resistance owing
          to additional graphite bottom layer




www.ilma-sealing.com
Contact Information:

                                  ILMA LLC

                          10 let. И, Kolomyazhskiy pr.

                       197348, Saint-Petersburg, RUSSIA

                         E-mail: seals@graflan.com

                         Tel./fax: 007 (812) 326-60-18




www.ilma-sealing.com

ILMA Company Presentation

  • 1.
    ILMA - RussianLeader in Innovative Sealing Technologies www.ilma-sealing.com
  • 2.
    ILMA Company:  Russian leader in innovative sealing technologies;  engineer and manufacturer of high-efficient seals;  17 years experience on the sealing materials market;  team of professionals focused on searching new effective sealing solutions. www.ilma-sealing.com
  • 3.
    Mission  providing customers with unique solutions for effective sealing of detachable connections
  • 4.
    ILMA’s Competitive Advantages:  intellectual base (patents, trade marks, construction documentation, know-how);  production potential (unique machines, complete cycle of seals production);  use of environmentally safe materials;  application of non-waste technologies;  highly qualified team. www.ilma-sealing.com
  • 5.
    Company profile:  developing, manufacturing and delivering high-efficient sealing materials GraFlan® and Ilma® ;  joint products sale;  engineering;  consulting;  R&D (research and development activity);  exclusive distribution in Russia of the world known brands: www.ilma-sealing.com
  • 6.
  • 7.
    GraFlan® Seals Expanded Graphite + PTFE = GraFlan® + + + (advantages) (advantages) (advantages) High flexibility Elevated chemical Combination of resistance and expanded graphite plasticity and PTFE advantages - - - (disadvantages) (disadvantages) (disadvantages) Fragility, Low flexibility, Temperature limit Low anti-adhesive сold flow to +260 оС properties www.ilma-sealing.com
  • 8.
    Advantages of GraFlan®seals:  possibility to re-use;  application in wide range of working media;  unique combination of mechanical properties;  easy handling, installation and removal;  reliability;  durability;  high ecological properties. www.ilma-sealing.com
  • 9.
    Line of GraFlan®seals:  packing Working parameters:  flange gaskets  temperature  flange tape from - 60°С to + 260°С  paddle blinds  pressure from vacuum to 16 MPa‫٭‬ Working media:  water and steam; ‫ ٭‬pressure differs depending on the sealing product  natural gas;  oil and oil products;  acids and alkalis (рН 0-14);  solvents and oxidizers;  mineral acids and organic acids;  spirits and aldehydes;  organochloride and inorganochloride conditions. www.ilma-sealing.com
  • 10.
    GraFlan® packing Application field – movable detachable joints of:  valves  pumps  different machines and devices Valves: Pumps: Speed limit 2 m/s 10 m/s Pressure 20 MPa 3,5 MPa Recommendation: - ideal solution for sealing shafts of the valves at low and middle working pressure ! Operating life of the packing - 30 years* *according to the tests of “Mosvodokanal” www.ilma-sealing.com
  • 11.
    GraFlan® packing Characteristics:  outstanding resistance to cyclic loads;  low friction coefficient;  tightness even in worn packing glands;  absence of structural rupture of material in cut place;  the following effects are minimized: - thermal and power adhesion to the surface; - corrosive attack on details of connection; - working environment filtration. The packing is successfully used at the following plants: GazpromUGS, Gazpromregiongas, GUP TEK SPb, LUKOIL, Mosenergo, MOEC, Mosgas, OGC-6, Siburneftekhim and others. www.ilma-sealing.com
  • 12.
    Flange Gasket GraFlan®FL-PL-003 Application field – static detachable joints:  flanges and pipe fittings;  jointing flanges of valves, pumps and heat exchangers. Recommended as ideal solution for using in: - oils - drinking water Gasket is certified - chemical aggressive media by DVGW for gas supply ! The gasket can be re-installed up to 70 times * *according to the tests of the Central Institute for Construction and Technology named after Polzunov www.ilma-sealing.com
  • 13.
    Flange Gasket GraFlan®FL-PL-003 Characteristics:  increased anti-stick properties  use in the wide range of working environments including corrosive  good electrical insulating properties (the gasket can be used for insulation flange kits sealing)  using at elevated pressure and cyclic loads  high ecological properties of goods  re-use is possible Gasket can be manufactured for different flange types (flat, tongue and groove, mail-female etc.) according to GOST, DIN, ANSI etc. The gaskets are successfully used at the following plants: GazpromUGS, Gazpromregiongas, GUP TEK SPb, LUKOIL, Mosenergo, MOEC, Mosgas, OGC-6, Siburneftekhim and others. www.ilma-sealing.com
  • 14.
    Flange Gasket GraFlan®SWAT FL-PL-005 Application field – static detachable joints:  flanges and pipe fittings;  jointing flanges of valves, machines, devices etc. Recommended for critical equipment flange connections ! Operating life not less than 15 years * * according to the stand tests of “ILMA” www.ilma-sealing.com
  • 15.
    Flange Gasket GraFlan®SWAT FL-PL-005 Characteristics:  increased anti-stick properties  bolt load retention: pressure limiting device makes impossible over-tightening and destructing of the gasket  using in the wide range of working environments including corrosive  using at elevated pressure and cyclic loads  quick removing process by the of use of stainless steel holder beyond the flange connection  reuseability up to 4 times The gaskets are successfully used at the following plants: Gazpromregiongas, RMG Rus, Mondi, GUP TEK, Gazprommash and others www.ilma-sealing.com
  • 16.
    Flange Tape GraFlan®FL-PL-002 (005) Application field – static detachable joints:  flanges and pipe fittings  jointing flanges of valves, machines, devices,  mechanisms and reservoirs flange joints of with irregular surfaces (both shapes and sizes) Recommended as ideal solution for sealing surfaces of non-standard shapes and big sizes: - low-pressure heaters - boilers - flanges bigger than DN 400 www.ilma-sealing.com
  • 17.
    Flange Tape GraFlan®FL-PL-002 (005)  non-waste technology: alternative to the gasket cutting from sheet materials  universality and usability  using in the wide range of working media including corrosive  resistance to cyclic loads  increased anti-stick properties  possibility to form complex sealing on irregular surfaces  high creep resistance by the use of the  reinforcing layer adhesive coat to make the assembly easier The tape is successfully used at the following plants: GazpromUGS, Gazpromregiongas, GUP TEK SPb, LUKOIL, Mosenergo, MOEC, Mosgas, OGC-6, TGC-1, Siburneftekhim and others. www.ilma-sealing.com
  • 18.
    Wasteless Sealing Amount of waste after cutting out gaskets from the sheets:  35 % - ideal cutout (mathematical model)  50-70% - usual cutout When using tape technology of sealing: 1. No waste left 2. Time of forming the seal on the surface is reduced 3. Safety of the joint is increased www.ilma-sealing.com
  • 19.
    Reusable paddle blindGraFlan® MFL Description: reusable interflange blind device with the durable base made from stainless steel and double faced sealing layers Typically applications - flat-faced flanges of: o gas-, water-, heat network pipelines o technological pipelines in chemical and oil- processing industry t: from -30°С to +260 °С PN 1,6 - 4 MPа The paddle blinds are successfully used at the following plants: Gazpromregiongas, Mosgas, Rusvyetpetro, Uralorgsintez and others. www.ilma-sealing.com
  • 20.
    Reusable paddle blindGraFlan® MFL Characteristics: o application - shutting-down pipelines when servicing o the following sealing material types are available: - GraFlan® (expanded graphite coated by glass-cloth laminate) - PTFE - rubber o elasticity and cyclic loads resistance owing to additional graphite bottom layer www.ilma-sealing.com
  • 21.
    Contact Information: ILMA LLC 10 let. И, Kolomyazhskiy pr. 197348, Saint-Petersburg, RUSSIA E-mail: seals@graflan.com Tel./fax: 007 (812) 326-60-18 www.ilma-sealing.com