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Kempchen Dichtungstechnik Company Presentation
The document outlines the strategies and operational scope of Klinger® companies, focusing on industries such as chemical, petrochemical, and power generation. It covers product offerings, particularly in static gaskets, and emphasizes the importance of quality standards and performance assessments to minimize leakage and enhance environmental protection. Additionally, it details future interpretations of legal standards pertaining to gasket applications, such as the Clean Air Act and technical leak-proof requirements.
Kempchen Dichtungstechnik Company Presentation
- 1. Welcome A member of the group of independent Klinger® companies
- 2. A member ofthe group of independent Klinger® companies
- 3. Agenda •Strategy •Future standards (clean air act) •Influence of quality of different gasket type •Result of lekage in comparison •Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger® companies
- 4. Agenda •Strategy •Future standards (clean air act) •Influence of quality of different gasket type •Result of lekage in comparison •Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger® companies
- 5. THE GROUP OFINDEPENDENT KLINGER® COMPANIES FLUID CONTROL INDUSTRIAL SEALING SERVICE & DISTRIBUTION BUSINESS BUSINESS BUSINESS KLINGER FLUID CONTROL RICH. KLINGER BARTSCH GMBH KEMPCHEN DICHTUNGS- RICHARD KLINGER KLINGER GMBH GMBH | AUSTRIA DICHTUNGSTECHNIK GMBH GERMANY TECHNIK GMBH|GERMANY S.A.A.C.I.yF. | ARGENTINA GERMANY & CO.KG | AUSTRIA J. Nahringbauer M. Einfeldt K. Schonebeck A. Pinter R. Rödel R. Rödel KLINGER SCHÖNEBERG KLINGER LTD KLINGER (PTY) LTD KEMPCHEN LEUNA ELDI S.A. KLINGER S.P.A. GMBH | GERMANY AUSTRALIA SOUTH AFRICA GERMANY ARGENTINA ITALY M. Gossmann J. Lyons A. Goosen K. Schonebeck A. Pinter A. Molteni KLINGER LTD KLINGER MZANSI (PTY) KEMPCHEN S.R.O. KLINGER GEBETSROITHER KLINGER B.V. NEW ZEALAND LTD | SOUTH AFRICA CZECH REPUBLIC GMBH & CO. KG | AUSTRIA NETHERLANDS D. van der Walt| J. Lyons V. Vesely M. Eder T. van Erkelens W. Ndlovu KLINGER GOLDCREST WRIGHT, SEAL & A.W. SCHULTZE GMBH S.A. KLINGER-SOGÉFILTRES KLINGER W POLSCE CO LTD | THAILAND PLASTICS (PTY) LTD GERMANY N.V. | BELGIUM SP. Z O.O. | POLAND SOUTH AFRICA J. Somsuphangsri A. Goosen|G.Sampson M. Lorenz J. Schoonheydt M. Flisowski RICHARD KLINGER IND KLINGER AG EGLISWIL KLINGER DANMARK A/S KLINGER SAIDI LDA E COM LTDA | BRAZIL SWITZERLAND DENMARK PORTUGAL A. Maier U. Wegmann K. Knutzen J. Sánchez KLINGER LIMITED ASEKO OY SAIDI UNITED KINGDOM FINLAND SPAIN A. Bates M. Ivanoff M. Tabasco THERMOSEAL INC. MECKELBORG OY KLINGER SWEDEN AB UNITED STATES OF AMERICA FINLAND SWEDEN J. R. Leighty R. Plyhm A. Svärdsén KLINGER-RAMIKRO OY FINLAND R. Myllymäki MAY 2011 A member of the group of independent Klinger® companies
- 6. Company strategy • Targetgroups: – Chemical- and petrochemical industry – Metal-working industry – Power generation industry • Full product line in the field of static gaskets • Services A member of the group of independent Klinger® companies
- 7. Company strategy • Targetgroups: – Chemical- and petrochemical industry – Metal-working industry – Power supplier • Full product line in the field of static gaskets • Services A member of the group of independent Klinger® companies
- 8. Company strategy • Targetgroups: – Chemical- and petrochemical industry – Metal-working industry – Power supplier • Full product line in the field of static gaskets • Services A member of the group of independent Klinger® companies
- 9. Production • Product competencewithin the production A member of the group of independent Klinger® companies
- 10. Production • Product competencewithin the production • Core competence at different locations of plants A member of the group of independent Klinger® companies
- 11. Structure of production competence-center Kempchen Oberhausen Metal gaskets Metal/Soft-material gaskets Packings Cover plate gaskets Rubber-steel gaskets PTFE A member of the group of independent Klinger® companies
- 12. Structure of production Kempchen Oberhausen Metal gaskets Metal/Soft-material gaskets Packings Cover plate gaskets Rubber-steel gaskets PTFE A member of the group of independent Klinger® companies
- 13. Structure of production competence-center Kempchen Kempchen Oberhausen S.r.o Metal gaskets Metal/Soft-material gaskets Packings Spirale-wound gaskets Cover plate gaskets Compensators Rubber-steel gaskets PTFE A member of the group of independent Klinger® companies
- 14. Structure of production Kempchen S.r.o Spirale-wound gaskets Compensators A member of the group of independent Klinger® companies
- 15. Structure of production competence-center Kempchen Kempchen Oberhausen A.W.Schultze S.r.o Metal gaskets Metal/Soft-material gaskets Packings Spirale-wound gaskets Soft-material gaskets Cover plate gaskets Compensators Rubber-steel gaskets PTFE A member of the group of independent Klinger® companies
- 16. Structure of production A.W.Schultze Soft-material gaskets A member of the group of independent Klinger® companies
- 17. Strukture of production competence-center Kempchen Kempchen Oberhausen A.W.Schultze S.r.o Dichtungen aus Metall Metall-Weichstoffdichtungen Packungen / Spirale-wound gaskets Soft-material gaskets Verschlußdeckeldichtungen Compensators Gummi-/Stahl-Dichtungen PTFE A member of the group of independent Klinger® companies
- 18. Production • Product competencewithin the production • Core competence at different locations of plants • Product quality A member of the group of independent Klinger® companies
- 19. Quality standards A member of the group of independent Klinger® companies
- 20. Approvals 1. Product Approvals TA-Luft 57 BAM 14 DVDW 18 FDA 5 HTB 10 KTW 4 Customer authorization 7 total 115 A member of the group of independent Klinger® companies
- 21. Company strategy • Targetgroups: – Chemical- and petrochemical industry – Metal-working industry – Power supplier • Full product line in the field of static gaskets • Services A member of the group of independent Klinger® companies
- 22. Production range Rubber-Steel Metallic gaskets gaskets Metal jacketed Flat soft gaskets gaskets Spiral wound PTFE gaskets Cover-plate Packings gaskets Compensators A member of the group of independent Klinger® companies
- 23. Agenda •Strategy •Future standards (clean air act) •Influence of quality of different gasket type •Result of lekage in comparison •Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger® companies
- 24. National legal basicin Germany 4. BlmSchV Bundes-Immissions- Bundesimmisions- Schutz-Gesetz schutzverordnung VDI 2440 (2000) TA-Luft Okt.2002 (techn. Anleitung zur Luftreinhaltung) VDI 2200 A member of the group of independent Klinger® companies
- 25. Interpretation today Request to technical leak proof (TA-Luft) Gasket Flange connection Component test accor.VDI 2200 Certificat of high class Calculation accor. AD 2000 Assembly Technical leak proof in accor. to clean air act (TA-Luft) A member of the group of independent Klinger® companies
- 26. Future interpretation Request to technical leak proof (TA-Luft) Gasket Flange connexion Component test accor.VDI 2200 Flange Joint calculation z.B. nach EN 1591-1 Certificat of gasket Installation of Qualitysystem Qualified assembly and documentation Technical leak proof in accor. to clean air act (TA-Luft) A member of the group of independent Klinger® companies
- 27. Future guidline outof VDI 2290 Proof of Helium-Lekage rate under operating condition - Min. request: Lekage rate < 1●10 – 2 mg●s-1● m-1 A member of the group of independent Klinger® companies
- 28. EN 1591: Contents Part1: calculation method under consideration of the flanges(EN) Part 2: gasket characteristic (ENV) Part 3: calculation method for joints with gaskets in metal-to-metal contact (CEN/TS) Part 4 : Qualification of personnel in assembling of bolted fastenings within the scope of Pressure Equipment Directive (prEN) A member of the group of independent Klinger® companies
- 29. Agenda •Strategy •Future standards (clean air act) •Influence of quality of different gasket type •Result of lekage in comparison •Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger® companies
- 30. Influence of quality A member of the group of independent Klinger® companies
- 31. A member ofthe group of independent Klinger® companies
- 32. Spiral wound GasketsSPV2J • Construction: – Metal strip and soft material spiral wound. Inner supporting is necessary. Depending on the installation space an inner and/or outer ring is required. – Metal strip/inner ring: stainless steel, nickel etc., outer ring St galvanized – Filler of soft material: PTFE, graphite, mica – Structual shape: rings, oval, with sealing zone , with ribs • Operative range: – pressure: up to 250 bar – Temperature: depends on material up to 500°C and higher – experienced in refineries, Chemical plants, pipeline engineering. – Good sealing behaviour (TA-Luft suitable) of independent Klinger® companies A member of the group
- 33. Spiral wound Gaskets •Construction: Standard with sealing zone • Dimensions: – DIN- and ANSI-flanges – all diameters up to 2000 mm • Characteristic values: Spiral wound gasket layers of PTFE (u) Grafit (u) PTFE (k) Grafit (k) Rec. max. Surface roughness from 25 12,5 25 12,5 µm Of the flange surfaces to 50 25 50 25 Surface pressure σv 30/50 50 30/50 50 N/mm² Limits for 20°C συ 150 150 300 300 Surface pressure σv 45/60* 60 45/60* 60 N/mm² Limits for 300°C συ 120* 120 220* 220 A member of the group of independent Klinger® companies
- 34. Influence of quality Number of metal windings Dictance oft soft material to Number of soft windings metal windings Detail marking Number of welding points on Tolerance of thicknes of metal windings inner- and outer ring to avoid metal to metal contact Loose inner- and outer ring to realize ability to adapt at surface A member of the group of independent Klinger® companies
- 35. Why Kempchen? • seamlessouter ring up to 1500 mm diameter • higher temperature stability because of usage of graphite foil with a purity level of minimum 99% •high variety of material due to a comprehensive raw materials warehouse • high flexibility because all necessary manufacturing technology is available (turning, winding) A member of the group of independent Klinger® companies
- 36. A member ofthe group of independent Klinger® companies
- 37. Corrugated gaskets withlayers • Design: – corrugated metal ring, thickness 1, 3 mm, with layers bonded on both sides. Sheet thickness 0,5 mm. – material of supporting ring: 1.4541; 1.4571; 1.4828; 2.4066; 2.4360. and much else – layers: PTFE, graphite, mica, cord of glass fibre or mineral fibre – forms: rings, ovales, frames, also with division bars, holes and fish plates W1A-3 A member of the group of independent Klinger® companies
- 38. Corrugated gaskets withlayers • Disadvantages: – assembling under vacuum – sensitive handling (diameter > 1000 mm) – contact in thread – not suitable for self-cutting • Advantages: - vacuum-sealed - safe pressed soft material - high form stability - high temperature stability - high chemical resistance - fulfills all established regulations - small diffusion section A member of the group of independent Klinger® companies
- 39. Why Kempchen? • traceablemarking • development together with Shell which is field-proven for many years • safe and repeatable compound of layer and core by automation • only usage of graphite foils with quality of 99% • safe and repeatable corrugated pitches by presicion tools A member of the group of independent Klinger® companies
- 40. A member ofthe group of independent Klinger® companies
- 41. Influence of structure A member of the group of independent Klinger® companies
- 42. Core of Kammprofile A member of the group of independent Klinger® companies
- 43. Kempchen • Due tospecial manufacturing processes the grooved tops and valleys run exactly parallel 1,0 90.0° 0,33 1,00 –0,1 • automatic, safe, reproducible connections of core and layer • high flexibility due to stockable raw material variety • reliable service due to the fact that everything is made in own production A member of the group of independent Klinger® companies
- 44. Structure of Kammprofile A member of the group of independent Klinger® companies
- 45. A member ofthe group of independent Klinger® companies
- 46. A member ofthe group of independent Klinger® companies
- 47. A member ofthe group of independent Klinger® companies
- 48. A member ofthe group of independent Klinger® companies
- 49. Agenda •Strategy •Future standards (clean air act) •Influence of quality of different gasket type •Result of lekage in comparison •Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger® companies
- 50. Leakage rate The specificleakage rate of a gasket depends on: • Medium, presse and temperature • Gasket type • Sealing material • Bolt force and surface pressure • Quality of flange •Installation – Method of screwing – real pressure of sealing surface A member of the group of independent Klinger® companies
- 51. Philosophy Reduce leakageto protect environmental Use the best available techniques for permanently minimised fugitive emission A member of the group of independent Klinger® companies
- 52. Comparison of leakagerate A member of the group of independent Klinger® companies
- 53. Comparing in depenceof leakage rate A member of the group of independent Klinger® companies
- 54. Agenda •Strategy •Future standards (clean air act) •Influence of quality of different gasket type •Result of lekage in comparison •Approach to solving the problem with surface damages of flanges A member of the group of independent Klinger® companies
- 55. Task: Analysing surface A member of the group of independent Klinger® companies
- 56. KemAnalysis is… A procedureto analyse sealing surfaces to assess the surface pressure distribution. •Knowlegde about: - loss of bolt load during installation - deformation of flange •Influence of: - uneven sealing surfaces on the sealing behaviour - damages on the sealing behaviour •Determining: - necessary repairing measures - the best possible sealing configuration A member of the group of independent Klinger® companies
- 57. KemAnalysis pressure-sensitive paper area of low surface pressure graphite 1 mm separating foil analysing film steel core PE-jacket shape of deformation shape of deformation A member of the group of independent Klinger® companies
- 58. Assessment by KemAnalysis Visual assessment of surface pressure Shape in graphite A member of the group of independent Klinger® companies
- 59. Detailed assessment byKemAnalysis Example of a damaged spot on the flange surface pressure near zero shape of a dimple on the flange A member of the group of independent Klinger® companies
- 60. Detailed assessment: KemAnalysis Assessment of surface pressure by using the standard software of the paper manufacturer A member of the group of independent Klinger® companies
- 61. Summary Verifying the qualityand performance of your gasket supplier Choose the right gasket for your application in relationship with your supplier Use original material from leading manufacturer A member of the group of independent Klinger® companies
- 62. Thank you foryour attention !
Editor's Notes
- #7 Our whole strategy is based on three elements. The first is the definition of our Key accounts which chemical- and petrochemical industries. The second one is something what we have to do if we want to follow the startegy of our customers, because most of them reduce the number of suppliers. It´s a result of the electronic way to purchase. So we have to offer the full range of static gaskets. The third item is also as important as the first two are, because we talk about M aintanance R epair O peration articles, these are articels with a small value but you need a high availability, in a stream lined prozess.
- #9 Now I will intruduce the different parts of our strategy. Our Key customers are global player with a lot of different subsiduaries in Europ and in US. So we had to bild up a European network for services and early delivery.
- #10 You could participate of more than 100 year old knowledge and our high competenc in technical relationship. Core competence in production is what we need , during we had developed us from a local supplier up to the global market.If you want to be the market leader , you have to be the cost leader in the different production fields. It`s the only way to get the best result between real performance and price. It´s nearly impossible to attend to every product (now nearly 90%) what our key customer in a global contrakt needs. So we had to bild strategic alliances with the best partners. Because if you want to be the best you must work together with the best. It`s self-evidence for us that our products are in accordance to the quality of our customers spezifikation, or the differnt national norm standards. Here are some certificates of our quality system.
- #11 You could participate of more than 100 year old knowledge and our high competenc in technical relationship. Core competence in production is what we need , during we had developed us from a local supplier up to the global market.If you want to be the market leader , you have to be the cost leader in the different production fields. It`s the only way to get the best result between real performance and price. It´s nearly impossible to attend to every product (now nearly 90%) what our key customer in a global contrakt needs. So we had to bild strategic alliances with the best partners. Because if you want to be the best you must work together with the best. It`s self-evidence for us that our products are in accordance to the quality of our customers spezifikation, or the differnt national norm standards. Here are some certificates of our quality system.
- #19 You could participate of more than 100 year old knowledge and our high competenc in technical relationship. Core competence in production is what we need , during we had developed us from a local supplier up to the global market.If you want to be the market leader , you have to be the cost leader in the different production fields. It`s the only way to get the best result between real performance and price. It´s nearly impossible to attend to every product (now nearly 90%) what our key customer in a global contrakt needs. So we had to bild strategic alliances with the best partners. Because if you want to be the best you must work together with the best. It`s self-evidence for us that our products are in accordance to the quality of our customers spezifikation, or the differnt national norm standards. Here are some certificates of our quality system.
- #22 Now I will intruduce the different parts of our strategy. Our Key customers are global player with a lot of different subsiduaries in Europ and in US. So we had to bild up a European network for services and early delivery.
- #52 Everything what we do and what we have to do stand up into a higher mind. So we always act under these business edge............................And the main difference between us and other suppliers of gaskets is that we develop and produce oureselves.
- #56 23.11.12