SlideShare a Scribd company logo
2008
Investor & Analyst Conference
Supply Chain Transformation
        Mark Holifield
      SVP – Supply Chain
Supply Chain Scorecard
         2007                      2008
                       External and internal measures
Improve Product
                       indicate continued progress
Availability


Improve Inventory      Implemented improved
                       merchandise financial planning
Management


                       Migration to optimal solution
Develop Distribution
                       has begun
Network Model


Increase Central
                       Have 3 operational RDCs
Distribution
                                                        2
Supply Chain
Why is Supply Chain so important?
  Ensure a high in-stock level
  Optimize Inventory Management
  Reduce Supply Chain costs

What does a good Supply Chain do?
  Simplifies store operations = Better customer service
  Improves speed to market = More product excitement
  Better inventory flow and less clutter = Better
  shopping experience
  Focused stocking tactics = Differentiated customer
  strategies (job lot quantities for Pros)
                                                          3
Retailers: Out-of-Stocks

       Leading studies indicate that a typical
       retailer loses ~4% of sales from OOS



The solution lies in addressing common root causes:

 In the store, not on the shelf
 Insufficient ordering and poor forecasting
 Poor inventory accuracy
 Late or insufficiently filled purchase orders - #1 root
 cause at HD
                                                           4
Inventory Performance
                      HD’s Inventory Performance Has Been Deteriorating…

                     5.6                                                                                  $48

                     5.4                                                                                  $46




                                                                                                                Avg Annual Sales per Store
Inventory Turnover




                     5.2                                                                                  $44

                     5.0                                                                                  $42

                     4.8                                                                                  $40

                     4.6                                                                                  $38

                     4.4                                                                                  $36

                     4.2                                                                                  $34

                     4.0                                                                                  $32
                           1998   1999     2000    2001       2002   2003   2004    2005    2006   2007

                                         Inventory Turnover           Avg Annual Sales Per Store



…but Every 1/10th Improvement in turns ~$150 Million in Cash
                                                                                                                                             5
2007 DC Network
                 Distribution
Sources
                  Channels
               Lumber DCs
  Domestic
   Vendors

               Import DCs
   Import                         ~ 20%
                                  COGS
  Vendors

               Carton DCs




                                          Stores
             Transit Facilities
 Domestic                         ~ 20%
  Vendors                         COGS



              Direct to Store
                                  ~ 60%
                                  COGS

                                                   6
Optimal Flow Distribution Network


    Direct
   To Store


    Rapid
  Deployment
    Center


      Area
    Stocking
     Center
(“Stock & Pick”)

                                       7
Future DC Network
             Distribution Channels
Sources
                Lumber DCs



   Vendors
               Stocking DCs


                                 ~ 75%
                                 COGS




                                         Stores
                   RDCs



   Vendors
               Direct to Store
                                 ~ 25%
                                 COGS

                                                  8
RDC Concept of Operations
                             The Vendor picks the
 THD Store demand is
                                                       Product is shipped from
                             bulk RDC-level order,                                 … pallet standardized
forecasted for all stores
                                                        the Vendor to the RDC
                            applies a standardized                                labels are scanned and
  serviced by a RDC …
                            label to the pallet with                             product is detail received
                            product information …                                   against the Vendor’s
                                                                                      shipping order




                                                                                    … and sorted to the
 … and aggregated for
                                                                                   desired store location
                                … and sends an
 all stores serviced by                                 At the RDC, product is
                              electronic shipping
that RDC. A single PO                                   physically unloaded…
                               notice to the RDC
 is sent to the Vendor.



            RDC Will Simplify & Speed Order Processing
                                                                                                              9
RDC vs. Transit Facilities

           Vendor                 No Vendor
          Minimums                Minimums

        1 PO per store           1 PO per RDC
    (100 stores = 100 POs)    (100 stores = 1 PO)


          Store pick              Bulk pick




     Partial Truckload /
                                Full Truckload
  Less than Truckload (LTL)

                                 Last minute
        Pre-Allocated
                                  allocation

                                                    10
Why Start with RDC?
 Immediate, scalable solution to aggregate orders
 and improve in-stock in our stores

 Biggest efficiency and cost out – 60% of the
 network value is derived from the RDCs

 Low capital investment – Average RDC cost ~$10M
 in leasehold improvements and technology

 Simplify operations

 Low cost operations



                                                    11
Project to Date Accomplishments
 Rolled out 3 RDCs: Georgia, Illinois, Texas
 Each RDC services ~100 stores
 Have real estate locations for remaining 5 RDCs in 2008

                           On-Boarding Vendors

% of COGS for stores serviced by an RDC
                                                                       2008 Target
30.0%

25.0%

20.0%

15.0%

10.0%

 5.0%

 0.0%
        Sep-07   Oct-07   Nov-07   Dec-07   Jan-08   Feb-08   Mar-08     Apr-08

                                                                                     12
Long-term Benefits from Supply Chain

          Gross Margin Benefits (Basis Points)

                                     ~30-40


            ~20-30




                                    Post 2011
             2011


Expecting 1 Full Inventory Turn = $1.5 Billion Cash
                                                      13
Benefits of End State Supply Chain

 Simplifies store operations

 Improved speed to market

 Better inventory turn, lower in-store
 inventories

 Differentiated customer experience




                                         14

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home depot http://ir.homedepot.com/common/download/download.cfm?companyid=HD&fileid=213167&filekey=a48f4d66-35d8-40ce-b866-8981245b8221&filename=2008_HD_Investor_Conference-Holifield.pdf

  • 1. 2008 Investor & Analyst Conference Supply Chain Transformation Mark Holifield SVP – Supply Chain
  • 2. Supply Chain Scorecard 2007 2008 External and internal measures Improve Product indicate continued progress Availability Improve Inventory Implemented improved merchandise financial planning Management Migration to optimal solution Develop Distribution has begun Network Model Increase Central Have 3 operational RDCs Distribution 2
  • 3. Supply Chain Why is Supply Chain so important? Ensure a high in-stock level Optimize Inventory Management Reduce Supply Chain costs What does a good Supply Chain do? Simplifies store operations = Better customer service Improves speed to market = More product excitement Better inventory flow and less clutter = Better shopping experience Focused stocking tactics = Differentiated customer strategies (job lot quantities for Pros) 3
  • 4. Retailers: Out-of-Stocks Leading studies indicate that a typical retailer loses ~4% of sales from OOS The solution lies in addressing common root causes: In the store, not on the shelf Insufficient ordering and poor forecasting Poor inventory accuracy Late or insufficiently filled purchase orders - #1 root cause at HD 4
  • 5. Inventory Performance HD’s Inventory Performance Has Been Deteriorating… 5.6 $48 5.4 $46 Avg Annual Sales per Store Inventory Turnover 5.2 $44 5.0 $42 4.8 $40 4.6 $38 4.4 $36 4.2 $34 4.0 $32 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Inventory Turnover Avg Annual Sales Per Store …but Every 1/10th Improvement in turns ~$150 Million in Cash 5
  • 6. 2007 DC Network Distribution Sources Channels Lumber DCs Domestic Vendors Import DCs Import ~ 20% COGS Vendors Carton DCs Stores Transit Facilities Domestic ~ 20% Vendors COGS Direct to Store ~ 60% COGS 6
  • 7. Optimal Flow Distribution Network Direct To Store Rapid Deployment Center Area Stocking Center (“Stock & Pick”) 7
  • 8. Future DC Network Distribution Channels Sources Lumber DCs Vendors Stocking DCs ~ 75% COGS Stores RDCs Vendors Direct to Store ~ 25% COGS 8
  • 9. RDC Concept of Operations The Vendor picks the THD Store demand is Product is shipped from bulk RDC-level order, … pallet standardized forecasted for all stores the Vendor to the RDC applies a standardized labels are scanned and serviced by a RDC … label to the pallet with product is detail received product information … against the Vendor’s shipping order … and sorted to the … and aggregated for desired store location … and sends an all stores serviced by At the RDC, product is electronic shipping that RDC. A single PO physically unloaded… notice to the RDC is sent to the Vendor. RDC Will Simplify & Speed Order Processing 9
  • 10. RDC vs. Transit Facilities Vendor No Vendor Minimums Minimums 1 PO per store 1 PO per RDC (100 stores = 100 POs) (100 stores = 1 PO) Store pick Bulk pick Partial Truckload / Full Truckload Less than Truckload (LTL) Last minute Pre-Allocated allocation 10
  • 11. Why Start with RDC? Immediate, scalable solution to aggregate orders and improve in-stock in our stores Biggest efficiency and cost out – 60% of the network value is derived from the RDCs Low capital investment – Average RDC cost ~$10M in leasehold improvements and technology Simplify operations Low cost operations 11
  • 12. Project to Date Accomplishments Rolled out 3 RDCs: Georgia, Illinois, Texas Each RDC services ~100 stores Have real estate locations for remaining 5 RDCs in 2008 On-Boarding Vendors % of COGS for stores serviced by an RDC 2008 Target 30.0% 25.0% 20.0% 15.0% 10.0% 5.0% 0.0% Sep-07 Oct-07 Nov-07 Dec-07 Jan-08 Feb-08 Mar-08 Apr-08 12
  • 13. Long-term Benefits from Supply Chain Gross Margin Benefits (Basis Points) ~30-40 ~20-30 Post 2011 2011 Expecting 1 Full Inventory Turn = $1.5 Billion Cash 13
  • 14. Benefits of End State Supply Chain Simplifies store operations Improved speed to market Better inventory turn, lower in-store inventories Differentiated customer experience 14