1. HARESHWAR K DONGARE
E-MAIL ID : hkdongare@gmail.com
Skype : h.k.dongare
MOBILE : +971 552237545 /+971561887303
GGEENNEERRAALL MMAANNAAGGEERR // PPLLAANNTT MMAANNAAGGEERR // FFAACCTTOORRYY MMAANNAAGGEERR // PPRROODDUUCCTT DDEEVVEELLOOPPMMEENNTT MMAANNAAGGEERR -- FFLLEEXXIIBBLLEE PPAACCKKAAGGIINNGG
Snapshot –BUSINESS SKILLS
A result-oriented professional with 24 years’ experience in Plant Operation
Currently associated with Emirates National Factory for Plastic Ind. LLC. Sharjah (UAE) as a Plant
Manager. Understanding Production / Quality /Planning / Maintenance /Customer service / Innovations,
Projects & various methodologies.
Proficient in managing various process operations and control the operation as per the set standards and
experience of developing procedures for operational and marketing excellence to achieve organisational
objectives.
Proficient at maintaining cordial relationship with customers, ensuring quality and service norms to
Achieve customer satisfaction & business relation.
Conversant with quality standards like ISO 9001:2008, EMS 14001:2004 & OHSAS 18001:2007. GMP,HMP
& KAIZEN
Skilled at planning & scheduling work, establishing systems, setting goals & standards, identifying &
solving problems/ conflicts, making decisions and weighing risks are the strength area.
Strong analytical, problem solving & organizational abilities.
Overseeing production, quality & plant related tasks inclusive of planning, procurement, assembly, control
and troubleshooting for achieving the planned periodic schedules.
Marketing Skills and Market study with product Development as per customer requirement.
Spearheading activities involving working out various requirements & monitoring overall plant operations
for ensuring timely completion.
Devising preventive & breakdown maintenance schedules for improving overall reliability and safety.
Studying drawings, plans or patterns of structures to be made or repaired as per requirements. Marking out
shapes and other measurements on the metal.
Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce
equipment downtime & maximise plant availability.
Monitoring and optimising processes and troubleshooting problems in coordination with the other
departments and improving efficiency.
Identifying areas of obstruction / defects and conducting service and repair to rectify the equipment
through the application of troubleshooting tools.
Anchoring erection & commissioning of machines & equipment and ensuring completion of project in
minimum turnaround time effective resource utilisation to maximise the output.
Managing budgeting, getting approval, technical negotiations and finalising the orders for capital
equipments.
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process
operations and meeting of production targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high
performance amongst team members.
Establishing quality standards, implementing stringent quality control systems to enhance quality of
products and reduce rejection level through continuous up gradation of ISO systems to observe better
compliance in line with changing market/ customer requirement.
2. Areas of Expertise :
Strategic Planning Production Management ~Plant Management
Operation & Maintenance Process Engineering ~Quality Assurance
Purchase Vendor Development ~Cost Control / Reduction
Erection & Commissioning Administration ~Resource Management
Project Management Team Management ~ Relationship Management
Employment Profile
Working with Emirates National Factory for Plastic Ind.LLC
Job Profile : Plant Manager
Duration : Since Jan – 2010 Till Date
Unit Capacity : Overall 1800 Tons / Month
ENPI is a well Established Company of Saudi Printing Packaging Company (SPPC Group). An ISO 9001:2008
& EHS –ISO 14001 & OSHAS 18001 certified Company and one of the largest PE and Flexible Packaging material
manufacturing company in U.A.E, Consist of fully automatic Multi Layer film Extrusions (3 Layers-5 Layers from
REIFENHAUSER) with High Output Machineries,5Layers POF shrink film plant from Technocoating,
Flexographic CI Printing (8 color Automatic from W&H), Gravure Printing (9 color Automatic Electronic shaft
from Cerutti), Lamination (Super Combi 3000 from Nordmecanica),Cutting machines from
Hemingstone,ELBA,Timec,Mamta Engg & AMUTEC.Manufacturing of all kinds of Lamination films, Shrink Films,
Barrier Films like Nylon and EVOH and PP, POF films, Pallet Covers, Shopping bags,Trash bags and food
application products for the various demanding applications.
Responsibilities:
Responsible for the performance, compliance, people management and communication of the business.
In charge of the day-to-day running of the plant activities.
Encouraging and maintain a positive working environment.
Budgetary control.
Team building.
Project management.
Business development.
Recruitment and training of staff.
Coordinating with various departments like Sales, Production, Purchase, Stores, and Maintenance to Increase
the Production, and decrease the down time & Wastage.
Planning for each and every stage from Raw materials to Finished Products
Implementing New Systems to achieve Maximum Production
Innovations for new specialty films & laminates.
New Formulation to be created according to the Customer Requirement and give approval for Bulk Production.
Visit Customers to understand the quality problems and then to meet their quality needs.
Investigate upon customer complaint and resolve it with permanent solutions
Forecast ideas and suggestions and Implementation.
Scheduling the preventive maintenance for machines and utilities
Achievements:
Innovate for equivalent of CPP from Blown film.
Innovate the formulations for POLY OLEFINS (POF)
Innovate the formulations for FIVE LAYER BARRIER FILMS like oil packaging and Dates packaging
(THERMOFORMING).
Innovation in flexible laminates.
Innovate specialty films for ACP & Profile panels
Innovate the Non glue base films.
3. Innovate the PE Films for self adhesive labels.
Historical Profile:
JHAVERI FLEXO INDIA LTD.-AURANAGABAD (INDIA)
Job Profile : Vice President- Operation
Duration : Since Jun 2009 – Dec 2009
Unit Capacity : Overall 900 Tons / Month
Jhaveri Flexo (I) Ltd., is one of the Leading Manufacturer of PE stretch films, PVC cling films, Surface
protection & all types of lamination films. Added to this JFL is also supplying all kinds of adhesive tapes & Paper
cores. Multi layers Blown film from Reifenhauser, Collines & Rajoo Engineering.PVC cast line from MACRO Engg.,
Surface Protection coating lines from Slitcoat,Three layer Cast lines for PE Stretch from Collins-Italy
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PIONEER EXTRUDER PVT LTD-DAMAN (INDIA),
Pioneer Extruder Pvt. Ltd. (I) Ltd., is one of the Leading Manufacturer of Aluminum metals tubes & crowns.
Also supplying Seamless, Lamitubes & Caps.
Job Profile : SR.MANAGER TECH. SERVICES
Duration : Dec’ 2008 – May 2009
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ALPHA PLASTOMERS PVT. LTD. –DAMAN (INDIA),
ALPHA Packaging, is one of the leading Manufacturer of PP/PE,POF shrink films,PE stretch Films, PET
Preforms, Bottles, Caps & Closure in India. Having 5 Units of PET manufacturing.
Five layers POF line from MIDPAC-China, Three layers line from Rajoo Engg. & TQPP lines from Rajoo
Engg. & Cutting machines from Mamta Engg.
Job Profile : PLANT MANAGER
Duration : March 2006 – Dec’2008.
Unit Capacity : 1000 Tons / month (Films)
Achievements: Successfully set up first project in India for POF shrink film & three layer blown line
From M/S.Rajoo Engineers for liquid PIB injected for stretch films.
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SHANSCO MULTIPACK PVT. LTD. – CHENNAI (INDIA),
Job Profile : PRODUCTION MANAGER
Duration : Aug’2005 to Feb’2006
Achievement:
Successfully dismantled, installed & commissioning of Reifenhauser Five layer lines.
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M/s. ESSEL PROPACK Ltd.,-MUMBAI (INDIA)
M/s. Essel Propack Ltd.,is well established company of ESSEL GROUPS GLOBALLY, an ISO 9002
Certified and its own established HMP (Harmonies Manufacturing Practices) world’s largest Lamitube tubes
manufacturing company offering services to global market for their collapsible multilayer Lamitube needs.
Also manufacturing co-extruded plastic tubes, Flexible Packaging wrappers, ID card laminates, Injection
molded caps & Blown Films to meet needs of various customers.
Three layers Blown films form Reifenhauser,Mono layer blown film from Reifenhauser,Three layers Blown
film from Bielloni & Tandem double headed eaxtrusion lamination from Sumitomo.
Job Profile : Deputy Production Manager -Extrusion
Duration : July 1992 – Aug 2005.
Achievements:
4. Ever Lowest wastage achieved in Blown film (0.9%) & in Lamination (6%) in Essel propack history &
deserved the presidential award for the same.
President award winner for increasing productivity by 20% in Blown lines by modifying bubble cooling
system.
Installation of four blown film lines from Reifenhauser & Bielloni Castello.
Three times President Recommendation awards for outstanding performance.
M/s. MAZDA ENTERPRISES Ltd.,-MUMBAI (INDIA)
M/s. MAZDA ENTERPRISES LTD., having first five layers Blown film line from Reifenhauser in India. Six
color printing with slitting. Manufacturing of all types of films.
Job Profile : Foreman
Duration : Aug 1988 – June 1992.
Academia
S.S.C – Pune Board
H.S.C – Pune Board
B.Sc (Chem.) –Mumbai University
Diploma in Mechanical Engineer from Nilratna Institute Of Technology Pune-India
MANAGEMENT PROFILE:
Diploma in Production & Productivity Management from Quality Environment Pune
Diploma in Business Management (Operation Management) from IIBMS Mumbai
EMBA-Operation Management from IIBMS Mumbai
Certifications
» ISO 9002:1994 Internal Auditor
» ISO 9001:2000 Internal Auditor
» ISO 9001:2008 Internal Auditor
» ISO 14001 & OHSAS 18001 Internal Auditor
Knowledge Gained During Service Period:
Well Trained & Through knowledge on Extrusion Blown & Lamination (Hands on experience)
Through knowledge on POF,Printing,Bag making, Slitting process, Folding & plastic recycling
Coordinating with C & I(Creativity & Innovation) team for development of process, machine ,material
Exposure to ISO 9000,SQC Process
Well exposure to GMP (Good Manufacturing Practices) & HMP (Harmonize manufacturing practices)
Well exposure to attending machine breakdowns, Preventive & Predictive maintenance activity
Well exposure to the supply chain process (which covers Machine Loading, Priority fixing, Material
Arrangement etc.
Well exposure in data analysis, corrective & preventive actions.
Well trained to handle the workmen for better result
Well trained in solving the problem by adopting SQC technique.
Well trained in INTERNAL AUDITOR For ISO 9001 Quality System & EHS
Personal Details
Name : Hareshwar Koyala Dongare
Date of Birth : 21.06.1967
Status : Male / Married / Hindu
Nationality : Indian
Languages Known : Gujarati, Marathi, English and Hindi
5. Passport Number : H4145690 (Issued at Thane & Expiry on 16/04/2019).
Notice Period : One Month
Mobile Number : +971 552237545 /+971561887303
Email ID : hkdongare@gmail.com
Permanent Address : Village – Chikhale, Post-Chikhale
Taluka-Dahanu, Dist-Thane
Maharashtra - 401602
India
Current Salary : INR 27,00000/Annum+Family Accomodation+Usual Perks
Place: Sharjah ( UAE)
Date :08/01/2013