SlideShare a Scribd company logo
Formed in 2002 to
manufacture a
patented package of
photopolymer.
Invented concept of
using LCD screens as
image source in SLA
printing in 2005.
Employ 110 people in
Peterborough and 40
in Phoenix USA. 4 granted patents
in LCD 3D printing,
14 pending.
Started in 3D printing
with an Innovate grant
in to develop
an LCD prototype
printer
in addition to £0.5m of
Innovate R&D grants
Investment in
R&D 2019
Running
UK Govt. Innovate
grants; Liquid Metal
and Colossus.
Winner of 2
Queens Awards.
Innovation 2016 &
International Trade
2018
SLA / LCD photopolymer
Process is too slow…
20 cm³ high print takes around 8
hours to make.
Why?
Lasers, inkjets or digital light
projectors polymerise a single pixel
or a small area at a time.
How are LCD’s transformative?
LCD arrays uniquely, expose the
entire area of the screen
simultaneously.
Printers are too expensive…
Amortised printer costs add
disproportionately to final part cost.
Why?
Manufacturers make excess
profits. DLP and laser technology is
more expensive than LCD screens
How are LCD’s transformative?
LCD screens are the lowest cost digital
image device ever.
Consumables are too expensive…
Cost of a 3D printed plastic part is about
£700/kg or 150 times injection moulding.
Why?
Printer manufacturers sell to markets
which can afford to pay. They tend to
focus on engineering, outsourcing
chemistry. Pricing model follows 2D
printer ink strategy.
How is Photocentric transformative?
We make everything, price it on our basis and
offer value for scaled-up manufacture.
LC PIXEL LC DENTAL LC MAGNA LC MAXIMUS
SPECIFICATION
Screen size
Build volume
Pixel pitch size
LC PIXEL LC DENTAL LC MAGNA LC MAXIMUS
Build volume
comparison
Pixel pitch size
LC PIXEL LC DENTAL LC MAGNA LC MAXIMUS
3D prototype printing requires variation in
build size, industrial mass manufacture
does not.
Liquid Crystal Accumulo
Machines will be custom made with
multi-screen arrays of the size of the
part.
Liquid Crystal Accumulo has 15 x 2K
mobile screens.
Produces 60 in
3 hours
Delivered
resolution (after
scaling) < 40 µm
Per part $0.48
Produces 36 in
5 hours
Delivered
resolution (after
scaling) < 50 µm
Per part $1.20 0
Produces 42 in
1½ hours
Delivered
resolution (after
scaling) < 50 µm
Per part $0.90
Future-proof
The digital light device of choice for the world, with
billions made. Prices fall as resolution increases.
No mass consumer application for DLPs or lasers
and significantly more expensive to manufacture.
Resolution
2K 5.5” = 50 µm accuracy, 4K 5.5” = 31 µm.
Virtual reality < 10 µm. 8K now available and
higher resolutions in development.
Collimated back light delivering even light across
the entire screen, laser beams change shape with
position and DLPs have focal distortion.
Simplicity
Lasers require complex mirror/galvanometer
engineering, DLPs require lenses, in contrast
gravity holds resin on vat film over screen.
Reliability
Ink jets block, lasers need recalibrating, DLP
lamps last 1000 hours, screens can last for
80,000 hours if illuminated with the correct light
and low heat.
Print speed
Light intensity can be increased. Peel forces can
be moderated to deliver build times of 1cm per 10
minutes.
• Visible light curing binder and particles in slurry cured from LCD screen
• Optimised ceramic, polymer binder and printer
• Slurries are 50-60% ceramic volume loading
• Alumina
• Silica
• Silicon Carbide
• Zirconia
• Hydroxyapatite
Printed on Liquid Crystal
Ceramic Precision Printer.
2K screen <50 µm dimensional
tolerance.
>58% solid volume loading.
>68% green pack density.
Versatile ceramic for heat exchangers, thermal insulators, bioimplants, filters, electrical
insulators, abrasives etc
Case study on non-thermal plasma catalyst reactor (courtesy Hieta)
Long insulators with very narrow wall thickness and helical internal grooves to increase
internal surface area, extending time fluid is within tube, increasing conversion of
methane.
Made from fused silica.
Raw material price <$5 per kg
Core price <$10 per core
Liquid Crystal Accumulo Ceramics
16 x 4k 5.5” mobile phone screens
LC Accumulo Ceramics
Core Sample Height 86.5 mm
100 µm Layer Time 35s
Print Time 8 ½ hrs
Cores Per Print 28x16 = 448
Time Per Core 1.1mins
Green part- Inconel 718 Green part- 17-4PH SS
An Innovate UK funded project.
Process same as our ceramic 3D printing.
Highly loaded slurries of metal powder in
visible light curing binder illuminated by
LCD screens.
• Freedom of metal selection. Currently using 17-4 PH Stainless
Steel, Inconel 718 and Al6061.
• >50% volume loading.
• High green pack density.
• Very fine details.
• Enabling mass manufacture of detailed metal parts.
Photocentric LCD printing technology using visible
light curing enables deep penetration in particle rich
formulations.
Limited number of Ceramic Precision Printers available
to Research Institutions at discounted price of £5000.
Providing
• Excellent surface finish
• High resolution enabling fine details
• High green pack density
• Unparalleled cost proposition
• Open system for all materials
Our aims for ceramic 3D printing
Affordable Consistent Accurate
• We are interested to collaborate with any research institute or industrial partner to disrupt the way
metals and ceramics are manufactured. We are expanding our research team.
• Please contact us for further information hanifeh@photocentric.co.uk

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Hanifeh zarezda photocentric

  • 1.
  • 2. Formed in 2002 to manufacture a patented package of photopolymer. Invented concept of using LCD screens as image source in SLA printing in 2005. Employ 110 people in Peterborough and 40 in Phoenix USA. 4 granted patents in LCD 3D printing, 14 pending. Started in 3D printing with an Innovate grant in to develop an LCD prototype printer in addition to £0.5m of Innovate R&D grants Investment in R&D 2019 Running UK Govt. Innovate grants; Liquid Metal and Colossus. Winner of 2 Queens Awards. Innovation 2016 & International Trade 2018
  • 3. SLA / LCD photopolymer
  • 4. Process is too slow… 20 cm³ high print takes around 8 hours to make. Why? Lasers, inkjets or digital light projectors polymerise a single pixel or a small area at a time. How are LCD’s transformative? LCD arrays uniquely, expose the entire area of the screen simultaneously. Printers are too expensive… Amortised printer costs add disproportionately to final part cost. Why? Manufacturers make excess profits. DLP and laser technology is more expensive than LCD screens How are LCD’s transformative? LCD screens are the lowest cost digital image device ever. Consumables are too expensive… Cost of a 3D printed plastic part is about £700/kg or 150 times injection moulding. Why? Printer manufacturers sell to markets which can afford to pay. They tend to focus on engineering, outsourcing chemistry. Pricing model follows 2D printer ink strategy. How is Photocentric transformative? We make everything, price it on our basis and offer value for scaled-up manufacture.
  • 5.
  • 6. LC PIXEL LC DENTAL LC MAGNA LC MAXIMUS SPECIFICATION Screen size Build volume Pixel pitch size
  • 7. LC PIXEL LC DENTAL LC MAGNA LC MAXIMUS Build volume comparison Pixel pitch size LC PIXEL LC DENTAL LC MAGNA LC MAXIMUS
  • 8.
  • 9. 3D prototype printing requires variation in build size, industrial mass manufacture does not. Liquid Crystal Accumulo Machines will be custom made with multi-screen arrays of the size of the part. Liquid Crystal Accumulo has 15 x 2K mobile screens.
  • 10. Produces 60 in 3 hours Delivered resolution (after scaling) < 40 µm Per part $0.48 Produces 36 in 5 hours Delivered resolution (after scaling) < 50 µm Per part $1.20 0 Produces 42 in 1½ hours Delivered resolution (after scaling) < 50 µm Per part $0.90
  • 11. Future-proof The digital light device of choice for the world, with billions made. Prices fall as resolution increases. No mass consumer application for DLPs or lasers and significantly more expensive to manufacture. Resolution 2K 5.5” = 50 µm accuracy, 4K 5.5” = 31 µm. Virtual reality < 10 µm. 8K now available and higher resolutions in development. Collimated back light delivering even light across the entire screen, laser beams change shape with position and DLPs have focal distortion. Simplicity Lasers require complex mirror/galvanometer engineering, DLPs require lenses, in contrast gravity holds resin on vat film over screen. Reliability Ink jets block, lasers need recalibrating, DLP lamps last 1000 hours, screens can last for 80,000 hours if illuminated with the correct light and low heat. Print speed Light intensity can be increased. Peel forces can be moderated to deliver build times of 1cm per 10 minutes.
  • 12. • Visible light curing binder and particles in slurry cured from LCD screen • Optimised ceramic, polymer binder and printer • Slurries are 50-60% ceramic volume loading • Alumina • Silica • Silicon Carbide • Zirconia • Hydroxyapatite
  • 13. Printed on Liquid Crystal Ceramic Precision Printer. 2K screen <50 µm dimensional tolerance. >58% solid volume loading. >68% green pack density. Versatile ceramic for heat exchangers, thermal insulators, bioimplants, filters, electrical insulators, abrasives etc Case study on non-thermal plasma catalyst reactor (courtesy Hieta) Long insulators with very narrow wall thickness and helical internal grooves to increase internal surface area, extending time fluid is within tube, increasing conversion of methane.
  • 14. Made from fused silica. Raw material price <$5 per kg Core price <$10 per core Liquid Crystal Accumulo Ceramics 16 x 4k 5.5” mobile phone screens LC Accumulo Ceramics Core Sample Height 86.5 mm 100 µm Layer Time 35s Print Time 8 ½ hrs Cores Per Print 28x16 = 448 Time Per Core 1.1mins
  • 15. Green part- Inconel 718 Green part- 17-4PH SS An Innovate UK funded project. Process same as our ceramic 3D printing. Highly loaded slurries of metal powder in visible light curing binder illuminated by LCD screens. • Freedom of metal selection. Currently using 17-4 PH Stainless Steel, Inconel 718 and Al6061. • >50% volume loading. • High green pack density. • Very fine details. • Enabling mass manufacture of detailed metal parts.
  • 16. Photocentric LCD printing technology using visible light curing enables deep penetration in particle rich formulations. Limited number of Ceramic Precision Printers available to Research Institutions at discounted price of £5000. Providing • Excellent surface finish • High resolution enabling fine details • High green pack density • Unparalleled cost proposition • Open system for all materials Our aims for ceramic 3D printing Affordable Consistent Accurate
  • 17. • We are interested to collaborate with any research institute or industrial partner to disrupt the way metals and ceramics are manufactured. We are expanding our research team. • Please contact us for further information hanifeh@photocentric.co.uk