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PRESENTATION ONPRESENTATION ON
PLANT CONTROLS & INST. OVERVIEW
OF
GGSR - BATHINDA (CPP)GGS (C )
OWNER : M/S HMEL
PMC : M/S EIL
BHEL-PE&SD
GGSR CPP- PLANT OVERVIEW
C&I DESIGN OVERVIEW- INSTRUMENTATION
APPLICATION DESIGN PHILOSOPHY
HAZARDOUS AREA PROTECTION INTRINSIC SAFE CONCEPT & EX-PROOF FOR SOV/
HIGHER VOLTAGE
PROCESS PARAMETER MONIROING & SMART TRANSMITTER (4-20mA), 2oo3 SENSORS
CONTROL
( )
FOR CRTICAL LOOPS
INSTRUMENT FOR ALARM/SHUTDOWN SEPARATE SMART TRANSMITTER (4-20mA),
(SWITCHES ARE AVOIDED FOR RELIABILITY)(SWITCHES ARE AVOIDED FOR RELIABILITY).
CONTROL VALVES WITH SMART POSIT’NR WITH INTEGRAL I/P
FUEL FLOW MEASUREMENT MASS FLOW METERFUEL FLOW MEASUREMENT MASS FLOW METER
FUEL TANKS LEVEL MEASUREMENT RADAR LEVEL TRANSMITTER
PROCESS SWITCHES NOT USED
TEMPERATURE MONITOING Pt-100, 3-WIRE RTDs & K-TYPE T/C
TEMPERATURE CONTROL TEMP TRANSMITTERS
Cont’d….
C&I DESIGN OVERVIEW
• INSTRUMENTATION POWER SUPPLY
APPLICATION POWER SUPPLY RATINGAPPLICATION POWER SUPPLY RATING
FIELD TRANSMITTERS 24V DC, LOOP POWERED FROM CONTROL SYSTEM
MASS FLOW METERS & RADAR
LEVEL TRANSMITTERS
110V AC UPS
SOLENOID VALVES 110V AC UPS POWERED FROM DCS RELAY LOGICSOLENOID VALVES 110V AC UPS, POWERED FROM DCS RELAY LOGIC
CONTROL VALVES 24V DC, LOOP POWERED FROM CONTROL SYSTEM
ANALYSERS 110V AC UPS
MOV INDICATIONS 24V DC POWERED FROM CONTROL SYSTEM
MOV OPEN/CLOSE COMMANDS 24V DC POWERED FROM ACTUATOR
PUMP INDICATIONS 24V DC POWERED FROM CONTROL SYSTEM
PUMP START/STOP COMMANDS 240V AC/220V DC POWERED FROM SWITCHBOARD
C&I DESIGN OVERVIEW – CONTROL SYSTEM
• maxDNA DCS IS PROVIDED FOR COMPLETE CPP CONTROL
& MONITORING FROM MAIN CONTROL ROOM& MONITORING FROM MAIN CONTROL ROOM
• FUNCTIONS
o PROCESS MONITORINGo PROCESS MONITORING
o PUMP & MOV OPERATIONS, SEQUENCE CONTOL OPERATIONS
o CONTROL VALVES OPERATIONS & SUB-PKG MONITORING
• INTERLOCK & SHUT DOWN SYSTEM – PART OF maxDNA DCS
• DEDICATED SYSTEMS ARE PROVIDED FOR
o GAS TURBINE - MARK-VI
o HRSG & UB FIRING SYSTEM - BMS PLC with BACK UP CONTROL DESK
o VIBRATION SYSTEMS FOR GT & ST
o PACKAGE SYSTEM FOR HSD CENTRIFUGE, COMPRESSED AIR SYSTEM,
A/C,
ABOVE SUB-SYSTEMS ARE INTEGRATED WITH PLANT DCS
…
REDUNDANCYREDUNDANCY
PROCESSOR - 1:1
POWER SUPPLY - 1:1
COMMUNICATION NETWOK - 1:1
I/O MODULES – 1:1 (CRITICAL)
CPP DCS –OPERATOR INTERFACECPP DCS OPERATOR INTERFACE
•• OPERATOR STATIONS –9 Nos IN CONTROL ROOM
o PROVIDED FOR OPERATOR INTERFACE
o FOR PLANT START-UP MONITORING CONTROL & SHUTDOWNo FOR PLANT START UP, MONITORING, CONTROL & SHUTDOWN
o TO VIEW PROCESS PARAMETERS, ALARMS, TRENDS, SET POINTS
o DRIVES OPERATION– A/M SELECTION, START/ STOP & SEQUENCE
CONTROL
DISTRIBUTION OF OPERATOR STATIONSDISTRIBUTION OF OPERATOR STATIONS
FOR HRSG - 2 Nos
FOR UB 2NosFOR UB - 2Nos
FOR STEAM TURBINES - 2 Nos
FOR BOP SYSTEMS - 2 Nos
PLANT SUPERVISOR 1 NOPLANT SUPERVISOR - 1 NO
Cont’d….
CPP DCS –OPERATOR INTERFACECPP DCS OPERATOR INTERFACE
• ENGINEERING STATIONS –2 NosG G S O S os
o FOR PLANT GRAPHICS MODIFICATIONS/ NEW GRAPHICS BUILDING
o FOR APPLICATION SOFTWARE MODIFICATIONS
LOGICS / SEQUENCE CONTROL MODIFICATIONSo LOGICS / SEQUENCE CONTROL MODIFICATIONS
o VALIDATTION OF LOGICS BEFORE DOWNLOADING INTO DPU.
• HISTORIAN STATION 1 No• HISTORIAN STATION –1 No
o FOR HISTORIAN DATA COLLECTION & ARCHIVING.
o DATA QUERY FOR TRIP ANALYSIS/ REPORTS.
o DATA STORAGE INTERVAL IS PROGRAMMABLE
o ARCHIVAL STORAGE TO CD-ROM.
• maxLINK STATION –2 No
o FOR INTERFACING - MARK VI, BMS PLCs, VIBRATION MONITORING SYS
DATA TRANSFER TO DCS OPERATOR STATIONS FROM OTHER SYSo DATA TRANSFER TO DCS OPERATOR STATIONS FROM OTHER SYS
Cont’d….
CPP DCS – PANEL MOUNTED SYSTEMSCPP DCS PANEL MOUNTED SYSTEMS
• DISTRIBUTED PROCESS UNIT (DPU)
o PERFORMS DATA ACQUISION , DATA PROCESSING & CONTROLS
o ACQUISITION OF TREND INFORMATION
o LOGGING OF SOE
o CONTINUOUS SCANNING OF I/O MODULES
o EXECUTION OF PREDEFINED LOGICS
•maxNET & ETHERNET SWITCHESmaxNET & ETHERNET SWITCHES
HIGH SPEED NETWORK FOR CONNECTING DPUs, OPERATOR/ENGG
STATIONS, PRINTERS.
• SEQUENCE OF EVENT RECORDING (SOE)
o SOE FUNCTION IS INTEGRAL IN DCS.
o TIME STAMPING WITH “1 mSEC” RESOLUTIONo TIME STAMPING WITH 1 mSEC RESOLUTION
o SOE SIGNALS ARE TAGGED IN MAIN DATABASE
Cont’d….
CPP DCS – PANEL MOUNTED SYSTEMSCPP DCS PANEL MOUNTED SYSTEMS
• HART MANAGEMENT SYSTEM (HMS)
o PROVIDED FOR C&I MAINTENANCE PURPOSE
o ALL TRASMITTERS & CONTROL VALVES ARE CONNECTED
o REMOTE ACCESS OF EACH FIELD INSTS. FOR PERIODIC CALIBRATION
o AUTOMATIC GENERATION OF INSTRUMENT DATABASE
- MAKE/ MODEL, DATE OF CONNECTION, DATE OF LAST CALIBRATION
& NEXT CALIBRATION etc.& C O etc
- CALIBRATION PROCEDURE, HISTORY RECORDS
o ON LINE INSTRUMENT STATUS MONITORING
•MASTER CLOCK SYSTEM
o PROVIDED FOR TIME SYNCRONISATION WITH ALL THE CONTROL
SYSTEMS
o CONNECTED TO PLANT DCS, STG SYSTEM, MARK VI, PLCs, VMS
o UNIFIED TIME IS REQUIRED FOR MANAGEMENT REPORTING, TRIPo UNIFIED TIME IS REQUIRED FOR MANAGEMENT REPORTING, TRIP
ANALYSIS, DATA LOGGING etc.
Cont’d….
CONTROL OVERVIEW- MAIN EQPTs
SYSTEM/EQUIPMENT PRIMARY CONTROL SECONDARY 
MONITOINGMONITOING
GAS TURBINE  Mark-VI CPP DCS
STEAM TURBINE CPP DCSSTEAM TURBINE CPP DCS ‐
BACK PR. STEAM TURBINE CPP DCS ‐
UBs‐FUEL,STEAM, WTR & CPP DCS ‐UBs FUEL,STEAM, WTR & 
DRN SYSTEMS 
CPP DCS
UBs – BURNER CONTROLS BMS PLC CPP DCS
HRSGs‐FUEL, STEAM, WTR & 
DRN SYSTEMS
CPP DCS ‐
HRSGs BURNER CONTROLS BMS PLC CPP DCSHRSGs‐BURNER CONTROLS BMS PLC CPP DCS
GAS BOOSTER COMPRESSOR CPP DCS ‐
Cont’d….
CONTROL OVERVIEW- BOP SYSTEMS
SYSTEM/EQUIPMENT PRIMARY CONTROL &
MONITORING
SECONDARY 
MONITOINGO O G
LCO SYSTEM‐STORAGE, FUEL FWDG for 
GTs, HRSGs & UBs
CPP DCS ‐
VANADIUM DOSING SYSTEM CPP DCS ‐
HSD SYSTEM‐STORAGE, FWDG for GTs CPP DCS ‐
HSD CENTRIFUGE CENTRIFUGE LCP CPP DCSHSD CENTRIFUGE CENTRIFUGE LCP CPP DCS
REFINERY GAS SYSTEM CPP DCS ‐
GD‐GFD SYSTEM CPP DCS ‐GD‐GFD SYSTEM CPP DCS ‐
STEAM SYSTEM‐VHP, HP, MP & LP CPP DCS ‐
CONDENSATE SYSTEM CPP DCS ‐
FEED WATER SYSTEM‐DEAE, BFPs CPP DCS ‐
STG, BPTG DRN & BLOWDOWN SYSTEM CPP DCS ‐
UTILITIES ‐POTABLE WATER, IA, PA, N2 CPP DCS ‐
Cont’d….
CONTROL OVERVIEW-BOP SYSTEMs
SYSTEM/EQUIPMENT PRIMARY CONTROL SECONDARY 
MONITOINGMONITOING
COOLING WATER SYSTEM CPP DCS ‐
DM WATER CIRCULATION CPP DCS ‐DM WATER CIRCULATION CPP DCS ‐
HP NITROGEN SYSTEM CNTRL PNL CPP DCS
HP LP DOSING SYSTEM CPP DCS ‐HP, LP DOSING SYSTEM CPP DCS
GAS BOOSTER COMPRESSOR CPP DCS ‐
PLANT FIRE & GAS SYSTEM DEDICATED PANEL IN CPP DCSPLANT FIRE & GAS SYSTEM  DEDICATED PANEL IN
CONTROL ROOM
CPP DCS
COMPRESSED AIR SYSTEM CNTRL PNL IN COMP.
HOUSE
CPP DCS
HOUSE
STEAM & WATER ANALYSIS SYSTEM 
for HRSG, UB & BOP
ANALYSER PNL IN SWAS
ROOM
CPP DCS
FLUE GAS ANALYSIS – HRSG & UB CEMS PNL IN ANALYSER
ROOM
CPP DCS
PLANT DRIVE CONTROL PHILOSOPHY
FOLLOWING TYPES OF DRIVES ARE ENVISAGED IN CPPFOLLOWING TYPES OF DRIVES ARE ENVISAGED IN CPP:
o ELECTRICAL DRIVES:
HT PUMPS - BFPs, CW PUMPS, FD FANS etc.
LT PUMPS – FUEL FORWARDING PUMPS, DMW, DOSING PUMPS
MOV (INTEGRAL ACTUATOR TYPE) STEAM SYS ISOLATIOMSMOVs (INTEGRAL ACTUATOR TYPE) - STEAM SYS ISOLATIOMS
o PNEUMATIC DRIVES:o PNEUMATIC DRIVES:
CONTROL VALVES
SOLENOID OPERATED VALVES
Cont’d….
PLANT DRIVE CONTROL PHILOSOPHY
TYPE OF DRIVE INDICATIONS IN DCS OPERATOR FUNCTIONS 
FROM DCSFROM DCS
HT PUMPS & LT PUMPS • READY TO START
• PUMP RUNNING
• AUTO/MANUAL SELECTION
• PUMP START COMMAND
• PUMP TRIPPED • PUMP STOP COMMAND
MOTOR OPERATED VALVES • READY TO START • AUTO/MANUAL SELECTION
• VALVE OPENED
• VALVE CLOSED
/
• OPEN COMMAND
• CLOSE COMMAND
CONTROL VALVES 
(REGULATING TYPE)
• VALVE POSITION IN
%
• PROCESS VALUE
• SET POINT
• CONTROLLER AUTO/MANUAL
• CONTROLLER OUTPUT IN %
ON‐OFF/ESD VALVES • VALVE OPENED • AUTO/MANUAL SELECTION
• VALVE CLOSED
/
• VALVE OPEN/CLOSE COMMAND
Cont’d….
PLANT DRIVE CONTROL PHILOSOPHY
INDICATIONS/ 
COMDS
MESSAGE FOR PLANT OPERATOR SIG.SOURCE
MOTOR DRIVEN PUMPS
LOCAL CONTROL
STN (LCS)
- PUMP L/R SECTION
- START/STOP IN LOCAL MODE
LCS
STN (LCS) START/STOP IN LOCAL MODE
READY TO START “START PERMISSIVE & MCC
HEALTHY“FOR DCS OPERATION
SWITCH
BOARD
MCC CKT OK+NO TH
O/L + REM. SECT’D
/A/M ‐ SELECTION MANUAL- OPERATOR INITIATION
AUTO - THROUGH LOGIC SEQ.
DCS HMI
START/ STOP WHEN SELECTD IN MAN MODE DCS HMISTART/ STOP 
COMD.
WHEN SELECTD IN MAN. MODE DCS HMI
RUN INDICATION “DRIVE STARTED F/B” FOR
OPERATOR INFORMATION
SWITCH
BOARDOPERATOR INFORMATION BOARD
TRIP INDICATION “DRIVE TRIPPED ON THERMAL
OVERLOAD” FOR OPERATOR
SWITCH
BOARD
CRITICAL
INFORMATION & CORRECTIVE
ACTION
Cont’d….
PLANT DRIVE CONTROL PHILOSOPHY
INDICATIONS/ 
COMDS
MESSAGE FOR PLANT OPERATOR SIG.SOURCE
MOTOR OPERATED VALVES (MOVS)
LOCAL CONTROL
STN (LCS)
- L/R SECTION
- START/STOP IN LOCAL MODE
LCS
STN (LCS) START/STOP IN LOCAL MODE
READY TO START “START PERMISSIVE & ACTR
HEALTHY“FOR DCS OPERATION
ACTR ACTR CKT OK+NO TH
O/L + REM. SECT’D +
NO TRQ TRIPQ
A/M ‐ SELECTION MANUAL- OPERATOR INITIATION
AUTO - THROUGH LOGIC SEQ.
DCS HMI
OPEN/ CLOSE 
COMD.
WHEN SELECTD IN MAN. MODE DCS HMI
OPEN/ CLOSE “MOV STATUSF/B” FOR OPERATOR ACTROPEN/ CLOSE
INDICATION
MOV STATUSF/B FOR OPERATOR
INFORMATION
ACTR
Cont’d….
DRIVE CONTROL PHILOSPHY
INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL 
SOURCESOU C
CONTROL VALVES (PNEUMATIC OPERATED)
A/M SELECTION MANUAL OPERATOR INITIATION DCS HMIA/M ‐ SELECTION MANUAL- OPERATOR INITIATION
USE OF MANUAL LOADER
AUTO THROUGH PID & SET
DCS HMI
AUTO - THROUGH PID & SET
POINT
CONTROL SET
POINT
- BY OPERATOR TO MEET THE
CONTROL REQTS.
- CONTROLLER NEEDS TO BE
AUTO TO FOLLOW THE SET POINT
DCS HMI
AUTO TO FOLLOW THE SET POINT
VALVE POSITION “% OF VALVE OPENING “ FOR
OPERATOR INFORMATION
POSITION
TRAMITTER
Cont’d….
DRIVE CONTROL PHILOSPHY
INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL 
SOURCESOU C
ON-OFF VALVES (SOLENOID OPERATED)
A/M SELECTION MANUAL OPERATOR INITIATION DCS HMIA/M ‐ SELECTION MANUAL- OPERATOR INITIATION
AUTO - THROUGH LOGIC SEQ.
DCS HMI
OPEN/ CLOSE WHEN SELECTD IN MAN MODE DCS HMIOPEN/ CLOSE 
COMD.
WHEN SELECTD IN MAN. MODE DCS HMI
OPEN  “VALVE IS FULLY OPENED F/B” FOR VALVE LIMIT
INDICATION
/
OPERATOR INFORMATION SWITCH
CLOSE  “VALVE IS FULLY CLOSED F/B” FOR VALVE LIMIT
INDICATION OPERATOR INFORMATION SWITCH
SIGNAL WIRING
ANALOG SIGNALS
FIELD RACK ROOM CONSOLE
ROOMROOM
DPU
E/P
AO
Cont’d….
SIGNAL WIRING
MCC SIGNALS
MCC RACK ROOM CONSOLE
ROOM
DI
DPUMotor f/b
DO
Motor cmd
SIGNAL WIRING
MOV SIGNALS
FILED ACTR RACK ROOM CONSOLE
ROOM
DI
DPUMOV f/b
DO
MOV cmd
PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• BOP FUEL SYSTEMS• BOP FUEL SYSTEMS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- FUEL TANK LEVEL CONTROL
- FUEL FORWARDING PUMP CONTROLS & AUTO CHANGEOVER
FILTER SYSTEM DP- FILTER SYSTEM DP
- FUEL PRESSURE AND RECIRCULATION
- FUEL FLOW MEASUREMENT
DRAIN SYSTEM CONTROL & MONITORING- DRAIN SYSTEM CONTROL & MONITORING
- GAS ESD VALVE CONTROL
- GAS SCRUBBER LEVEL CONTROL
- GAS PRESSURE CONTROLS
Cont’d….
PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• BOP WATER SYSTEMS• BOP WATER SYSTEMS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- DEARATOR LEVEL CONTROL
- BFP CONTROLS FOR HRSG, UB & EXPORT
FEED CONTROL STATION- FEED CONTROL STATION
- COOLING TOWER CONTROLS
- CONDERSER COOLING WATER SYSTEM
AUX COILING WATER SYSTEM- AUX. COILING WATER SYSTEM
- CONDERSATE STORAGE TANK LEVEL CONTROL
- ST CONDENSER LEVEL CONTROL
- CEP CONTROLS
- BLOW DOWN SYSTEMS
Cont’d….
PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• BOP STEAM SYSTEMS• BOP STEAM SYSTEMS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- VHP- TO - HP STEAM PRDS
- HP - TO – MP STEAM PRDS
MP TO LP PRDS SYSTEM- MP – TO – LP PRDS SYSTEM
- AUX. STEAM PRDS CONTROL
- VHP/ HP HEADER VENT CONTROL
Cont’d….
PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• HRSG CONTROLSSG CO O S
o IMPLEMENTED IN PLANT DCS
o DEDICATED SYSTEM FOR BURNER CONTROLS
o CONTROL FUNCTIONS
- DRUM LEVEL CONTROLS
- SUPERHEAT STEAM TEMP. CONTROL
- COMBUSTION CONTROL
- DIVERTER CONTROL
- MONITORING OF FEED WATER & STEAM PARAMETERSMONITORING OF FEED WATER & STEAM PARAMETERS
- FLUE GAS PATH TEMP.
- FUEL FLOW MESUREMENT
STEAM & WATER ANALYSIS pH CONDUCTIVITY SILICA- STEAM & WATER ANALYSIS – pH , CONDUCTIVITY, SILICA
- FULE GAS – NOX, SOX, CO MEASUREMENT
- HRSG PROTECTION & TRIP LOGICS
SCANNER & SEAL AIR FAN CONTROLS- SCANNER & SEAL AIR FAN CONTROLS
- DRAIN & VENT SYSTEMS Cont’d….
PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• UB CONTROLS• UB CONTROLS
o IMPLEMENTED IN PLANT DCS
o DEDICATED SYSTEM FOR BURNER CONTROLSo DEDICATED SYSTEM FOR BURNER CONTROLS
o CONTROL FUNCTIONS
- DRUM LEVEL CONTROLS
SUPERHEAT STEAM TEMP CONTROL- SUPERHEAT STEAM TEMP. CONTROL
- COMBUSTION CONTROL
- FURNACE DRAFT CONTROL
FD FAN & DAMPER CONTROL- FD FAN & DAMPER CONTROL
- MONITORING OF FEED WATER & STEAM PARAMETERS
- FUEL FLOW MESUREMENT
- STEAM & WATER ANALYSIS – pH , CONDUCTIVITY, SILICA
- FULE GAS – NOX, SOX, CO MEASUREMENT
- DRAIN & VENT SYSTEMS
Cont’d….
PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• STEAM TURBINE CONTROLS• STEAM TURBINE CONTROLS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- TURBINE GOVERNOR
- OVER SPEED CONTROL & PROTECTION
TERBINE PROTECTION & TRIP LOGICS- TERBINE PROTECTION & TRIP LOGICS
- LO SYSETM
- MONITORING OF STEAM PARAMETERS
Cont’d….
PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• MARK VI SYSTEM FOR GAS TURBINE• MARK VI SYSTEM - FOR GAS TURBINE
o DEDICATED CONTROL SYSTEM FOR GAS TURBINE
o HMIs FOR OPERATOR INTERFACE
o ENGG STATION FOR S/W MODIFICATIONS
o CONTROL FUNCTIONS
- GAS TURBINE START UP CONTROLS
- SPEED CONTROLS wrt TO LOAD
- TURBINE FIRING TEMP CONTROLTURBINE FIRING TEMP. CONTROL
- OVER-SPEED CONTROL
- GT PROTECTION & SHUTDOWN INTERLOCKS
FUEL 3 WAY VALVE CONTROL- FUEL 3- WAY VALVE CONTROL
COMMUNICATION SYSTEMCOMMUNICATION SYSTEM
• PUBLIC ADDRESS SYSTEM• PUBLIC ADDRESS SYSTEM
o FOR TWO-WAY COMMUNICATION IN CPP FIELD & CONTROL ROOM.
o MASTER CALL STATION IN CONTROL ROOM
o FIELD CALL STATIONS IN STRATEGIC LOCATIONS.
- GT AREA
- HRSG AREA
- UB AREA
- STEAM TURBINE AREA
- FUEL PUMP HOUSE COOLING TOWER BFPS COMP AIR etcFUEL PUMP HOUSE, COOLING TOWER, BFPS, COMP. AIR etc.
• TELEPHONE SYSTEM
EPBAX BASED TELEPHONE SYSTEMo EPBAX BASED TELEPHONE SYSTEM
o TELEPHONE IN CONTROL ROOM, OPERATOR ROOMS & OFFICE ROOMS
o LOCAL ROOMS, SWAS ROOMS ARE PROVIDED WITH TELPHONES.
Cont’d….
PLANT COMMUNICATION SYSTEM
PLANT COMMUNICATION SYSTEM
DESIGN TEAM
EQUIPMENTS C&I DESIGN CONTROL IMPLEMENTATION
GAS TURBINE BHEL-HYD (GT DIV.) BHEL-HYD (GT DIV.)
MARK-VI BHEL-EDN (B’LORE) BHEL-EDN
STEAM TURBINE BHEL HYD (T&C) BHEL HYD (T&C)STEAM TURBINE BHEL-HYD (T&C) BHEL-HYD (T&C)
HRSG-FW & STEAM BHEL-TRY(HRSG DIV.) BHEL-EDN
HRSG-BMS BHEL-TRY(HRSG DIV.) BHEL-TRY(HRSG DIV.)( ) ( )
UB-FW & STEAM BHEL-TRY(HRSG DIV.) BHEL-EDN
UB-BMS BHEL-TRY(HRSG DIV.) BHEL-TRY(HRSG DIV.)
GBC BHEL-HYD (T&C) BHEL-EDN
FUEL- GT,HRSG & UB BHEL-HYD(PE & SD) BHEL-EDN
FW, STEAM & UTILITIES BHEL-HYD(PE & SD) BHEL-EDN
COMP. AIR SYSTEM BHEL-HYD(PE & SD) BHEL-HYD(PE & SD)
& BHEL-EDN& BHEL EDN
CPP DCS BHEL-EDN BHEL-EDN
GGSR-CPP-Presentation-12 July 2011-C&I

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GGSR-CPP-Presentation-12 July 2011-C&I

  • 1. PRESENTATION ONPRESENTATION ON PLANT CONTROLS & INST. OVERVIEW OF GGSR - BATHINDA (CPP)GGS (C ) OWNER : M/S HMEL PMC : M/S EIL BHEL-PE&SD
  • 2. GGSR CPP- PLANT OVERVIEW
  • 3. C&I DESIGN OVERVIEW- INSTRUMENTATION APPLICATION DESIGN PHILOSOPHY HAZARDOUS AREA PROTECTION INTRINSIC SAFE CONCEPT & EX-PROOF FOR SOV/ HIGHER VOLTAGE PROCESS PARAMETER MONIROING & SMART TRANSMITTER (4-20mA), 2oo3 SENSORS CONTROL ( ) FOR CRTICAL LOOPS INSTRUMENT FOR ALARM/SHUTDOWN SEPARATE SMART TRANSMITTER (4-20mA), (SWITCHES ARE AVOIDED FOR RELIABILITY)(SWITCHES ARE AVOIDED FOR RELIABILITY). CONTROL VALVES WITH SMART POSIT’NR WITH INTEGRAL I/P FUEL FLOW MEASUREMENT MASS FLOW METERFUEL FLOW MEASUREMENT MASS FLOW METER FUEL TANKS LEVEL MEASUREMENT RADAR LEVEL TRANSMITTER PROCESS SWITCHES NOT USED TEMPERATURE MONITOING Pt-100, 3-WIRE RTDs & K-TYPE T/C TEMPERATURE CONTROL TEMP TRANSMITTERS Cont’d….
  • 4. C&I DESIGN OVERVIEW • INSTRUMENTATION POWER SUPPLY APPLICATION POWER SUPPLY RATINGAPPLICATION POWER SUPPLY RATING FIELD TRANSMITTERS 24V DC, LOOP POWERED FROM CONTROL SYSTEM MASS FLOW METERS & RADAR LEVEL TRANSMITTERS 110V AC UPS SOLENOID VALVES 110V AC UPS POWERED FROM DCS RELAY LOGICSOLENOID VALVES 110V AC UPS, POWERED FROM DCS RELAY LOGIC CONTROL VALVES 24V DC, LOOP POWERED FROM CONTROL SYSTEM ANALYSERS 110V AC UPS MOV INDICATIONS 24V DC POWERED FROM CONTROL SYSTEM MOV OPEN/CLOSE COMMANDS 24V DC POWERED FROM ACTUATOR PUMP INDICATIONS 24V DC POWERED FROM CONTROL SYSTEM PUMP START/STOP COMMANDS 240V AC/220V DC POWERED FROM SWITCHBOARD
  • 5. C&I DESIGN OVERVIEW – CONTROL SYSTEM • maxDNA DCS IS PROVIDED FOR COMPLETE CPP CONTROL & MONITORING FROM MAIN CONTROL ROOM& MONITORING FROM MAIN CONTROL ROOM • FUNCTIONS o PROCESS MONITORINGo PROCESS MONITORING o PUMP & MOV OPERATIONS, SEQUENCE CONTOL OPERATIONS o CONTROL VALVES OPERATIONS & SUB-PKG MONITORING • INTERLOCK & SHUT DOWN SYSTEM – PART OF maxDNA DCS • DEDICATED SYSTEMS ARE PROVIDED FOR o GAS TURBINE - MARK-VI o HRSG & UB FIRING SYSTEM - BMS PLC with BACK UP CONTROL DESK o VIBRATION SYSTEMS FOR GT & ST o PACKAGE SYSTEM FOR HSD CENTRIFUGE, COMPRESSED AIR SYSTEM, A/C, ABOVE SUB-SYSTEMS ARE INTEGRATED WITH PLANT DCS
  • 6. … REDUNDANCYREDUNDANCY PROCESSOR - 1:1 POWER SUPPLY - 1:1 COMMUNICATION NETWOK - 1:1 I/O MODULES – 1:1 (CRITICAL)
  • 7. CPP DCS –OPERATOR INTERFACECPP DCS OPERATOR INTERFACE •• OPERATOR STATIONS –9 Nos IN CONTROL ROOM o PROVIDED FOR OPERATOR INTERFACE o FOR PLANT START-UP MONITORING CONTROL & SHUTDOWNo FOR PLANT START UP, MONITORING, CONTROL & SHUTDOWN o TO VIEW PROCESS PARAMETERS, ALARMS, TRENDS, SET POINTS o DRIVES OPERATION– A/M SELECTION, START/ STOP & SEQUENCE CONTROL DISTRIBUTION OF OPERATOR STATIONSDISTRIBUTION OF OPERATOR STATIONS FOR HRSG - 2 Nos FOR UB 2NosFOR UB - 2Nos FOR STEAM TURBINES - 2 Nos FOR BOP SYSTEMS - 2 Nos PLANT SUPERVISOR 1 NOPLANT SUPERVISOR - 1 NO Cont’d….
  • 8. CPP DCS –OPERATOR INTERFACECPP DCS OPERATOR INTERFACE • ENGINEERING STATIONS –2 NosG G S O S os o FOR PLANT GRAPHICS MODIFICATIONS/ NEW GRAPHICS BUILDING o FOR APPLICATION SOFTWARE MODIFICATIONS LOGICS / SEQUENCE CONTROL MODIFICATIONSo LOGICS / SEQUENCE CONTROL MODIFICATIONS o VALIDATTION OF LOGICS BEFORE DOWNLOADING INTO DPU. • HISTORIAN STATION 1 No• HISTORIAN STATION –1 No o FOR HISTORIAN DATA COLLECTION & ARCHIVING. o DATA QUERY FOR TRIP ANALYSIS/ REPORTS. o DATA STORAGE INTERVAL IS PROGRAMMABLE o ARCHIVAL STORAGE TO CD-ROM. • maxLINK STATION –2 No o FOR INTERFACING - MARK VI, BMS PLCs, VIBRATION MONITORING SYS DATA TRANSFER TO DCS OPERATOR STATIONS FROM OTHER SYSo DATA TRANSFER TO DCS OPERATOR STATIONS FROM OTHER SYS Cont’d….
  • 9. CPP DCS – PANEL MOUNTED SYSTEMSCPP DCS PANEL MOUNTED SYSTEMS • DISTRIBUTED PROCESS UNIT (DPU) o PERFORMS DATA ACQUISION , DATA PROCESSING & CONTROLS o ACQUISITION OF TREND INFORMATION o LOGGING OF SOE o CONTINUOUS SCANNING OF I/O MODULES o EXECUTION OF PREDEFINED LOGICS •maxNET & ETHERNET SWITCHESmaxNET & ETHERNET SWITCHES HIGH SPEED NETWORK FOR CONNECTING DPUs, OPERATOR/ENGG STATIONS, PRINTERS. • SEQUENCE OF EVENT RECORDING (SOE) o SOE FUNCTION IS INTEGRAL IN DCS. o TIME STAMPING WITH “1 mSEC” RESOLUTIONo TIME STAMPING WITH 1 mSEC RESOLUTION o SOE SIGNALS ARE TAGGED IN MAIN DATABASE Cont’d….
  • 10. CPP DCS – PANEL MOUNTED SYSTEMSCPP DCS PANEL MOUNTED SYSTEMS • HART MANAGEMENT SYSTEM (HMS) o PROVIDED FOR C&I MAINTENANCE PURPOSE o ALL TRASMITTERS & CONTROL VALVES ARE CONNECTED o REMOTE ACCESS OF EACH FIELD INSTS. FOR PERIODIC CALIBRATION o AUTOMATIC GENERATION OF INSTRUMENT DATABASE - MAKE/ MODEL, DATE OF CONNECTION, DATE OF LAST CALIBRATION & NEXT CALIBRATION etc.& C O etc - CALIBRATION PROCEDURE, HISTORY RECORDS o ON LINE INSTRUMENT STATUS MONITORING •MASTER CLOCK SYSTEM o PROVIDED FOR TIME SYNCRONISATION WITH ALL THE CONTROL SYSTEMS o CONNECTED TO PLANT DCS, STG SYSTEM, MARK VI, PLCs, VMS o UNIFIED TIME IS REQUIRED FOR MANAGEMENT REPORTING, TRIPo UNIFIED TIME IS REQUIRED FOR MANAGEMENT REPORTING, TRIP ANALYSIS, DATA LOGGING etc. Cont’d….
  • 11. CONTROL OVERVIEW- MAIN EQPTs SYSTEM/EQUIPMENT PRIMARY CONTROL SECONDARY  MONITOINGMONITOING GAS TURBINE  Mark-VI CPP DCS STEAM TURBINE CPP DCSSTEAM TURBINE CPP DCS ‐ BACK PR. STEAM TURBINE CPP DCS ‐ UBs‐FUEL,STEAM, WTR & CPP DCS ‐UBs FUEL,STEAM, WTR &  DRN SYSTEMS  CPP DCS UBs – BURNER CONTROLS BMS PLC CPP DCS HRSGs‐FUEL, STEAM, WTR &  DRN SYSTEMS CPP DCS ‐ HRSGs BURNER CONTROLS BMS PLC CPP DCSHRSGs‐BURNER CONTROLS BMS PLC CPP DCS GAS BOOSTER COMPRESSOR CPP DCS ‐ Cont’d….
  • 12. CONTROL OVERVIEW- BOP SYSTEMS SYSTEM/EQUIPMENT PRIMARY CONTROL & MONITORING SECONDARY  MONITOINGO O G LCO SYSTEM‐STORAGE, FUEL FWDG for  GTs, HRSGs & UBs CPP DCS ‐ VANADIUM DOSING SYSTEM CPP DCS ‐ HSD SYSTEM‐STORAGE, FWDG for GTs CPP DCS ‐ HSD CENTRIFUGE CENTRIFUGE LCP CPP DCSHSD CENTRIFUGE CENTRIFUGE LCP CPP DCS REFINERY GAS SYSTEM CPP DCS ‐ GD‐GFD SYSTEM CPP DCS ‐GD‐GFD SYSTEM CPP DCS ‐ STEAM SYSTEM‐VHP, HP, MP & LP CPP DCS ‐ CONDENSATE SYSTEM CPP DCS ‐ FEED WATER SYSTEM‐DEAE, BFPs CPP DCS ‐ STG, BPTG DRN & BLOWDOWN SYSTEM CPP DCS ‐ UTILITIES ‐POTABLE WATER, IA, PA, N2 CPP DCS ‐ Cont’d….
  • 13. CONTROL OVERVIEW-BOP SYSTEMs SYSTEM/EQUIPMENT PRIMARY CONTROL SECONDARY  MONITOINGMONITOING COOLING WATER SYSTEM CPP DCS ‐ DM WATER CIRCULATION CPP DCS ‐DM WATER CIRCULATION CPP DCS ‐ HP NITROGEN SYSTEM CNTRL PNL CPP DCS HP LP DOSING SYSTEM CPP DCS ‐HP, LP DOSING SYSTEM CPP DCS GAS BOOSTER COMPRESSOR CPP DCS ‐ PLANT FIRE & GAS SYSTEM DEDICATED PANEL IN CPP DCSPLANT FIRE & GAS SYSTEM  DEDICATED PANEL IN CONTROL ROOM CPP DCS COMPRESSED AIR SYSTEM CNTRL PNL IN COMP. HOUSE CPP DCS HOUSE STEAM & WATER ANALYSIS SYSTEM  for HRSG, UB & BOP ANALYSER PNL IN SWAS ROOM CPP DCS FLUE GAS ANALYSIS – HRSG & UB CEMS PNL IN ANALYSER ROOM CPP DCS
  • 14. PLANT DRIVE CONTROL PHILOSOPHY FOLLOWING TYPES OF DRIVES ARE ENVISAGED IN CPPFOLLOWING TYPES OF DRIVES ARE ENVISAGED IN CPP: o ELECTRICAL DRIVES: HT PUMPS - BFPs, CW PUMPS, FD FANS etc. LT PUMPS – FUEL FORWARDING PUMPS, DMW, DOSING PUMPS MOV (INTEGRAL ACTUATOR TYPE) STEAM SYS ISOLATIOMSMOVs (INTEGRAL ACTUATOR TYPE) - STEAM SYS ISOLATIOMS o PNEUMATIC DRIVES:o PNEUMATIC DRIVES: CONTROL VALVES SOLENOID OPERATED VALVES Cont’d….
  • 15. PLANT DRIVE CONTROL PHILOSOPHY TYPE OF DRIVE INDICATIONS IN DCS OPERATOR FUNCTIONS  FROM DCSFROM DCS HT PUMPS & LT PUMPS • READY TO START • PUMP RUNNING • AUTO/MANUAL SELECTION • PUMP START COMMAND • PUMP TRIPPED • PUMP STOP COMMAND MOTOR OPERATED VALVES • READY TO START • AUTO/MANUAL SELECTION • VALVE OPENED • VALVE CLOSED / • OPEN COMMAND • CLOSE COMMAND CONTROL VALVES  (REGULATING TYPE) • VALVE POSITION IN % • PROCESS VALUE • SET POINT • CONTROLLER AUTO/MANUAL • CONTROLLER OUTPUT IN % ON‐OFF/ESD VALVES • VALVE OPENED • AUTO/MANUAL SELECTION • VALVE CLOSED / • VALVE OPEN/CLOSE COMMAND Cont’d….
  • 16. PLANT DRIVE CONTROL PHILOSOPHY INDICATIONS/  COMDS MESSAGE FOR PLANT OPERATOR SIG.SOURCE MOTOR DRIVEN PUMPS LOCAL CONTROL STN (LCS) - PUMP L/R SECTION - START/STOP IN LOCAL MODE LCS STN (LCS) START/STOP IN LOCAL MODE READY TO START “START PERMISSIVE & MCC HEALTHY“FOR DCS OPERATION SWITCH BOARD MCC CKT OK+NO TH O/L + REM. SECT’D /A/M ‐ SELECTION MANUAL- OPERATOR INITIATION AUTO - THROUGH LOGIC SEQ. DCS HMI START/ STOP WHEN SELECTD IN MAN MODE DCS HMISTART/ STOP  COMD. WHEN SELECTD IN MAN. MODE DCS HMI RUN INDICATION “DRIVE STARTED F/B” FOR OPERATOR INFORMATION SWITCH BOARDOPERATOR INFORMATION BOARD TRIP INDICATION “DRIVE TRIPPED ON THERMAL OVERLOAD” FOR OPERATOR SWITCH BOARD CRITICAL INFORMATION & CORRECTIVE ACTION Cont’d….
  • 17. PLANT DRIVE CONTROL PHILOSOPHY INDICATIONS/  COMDS MESSAGE FOR PLANT OPERATOR SIG.SOURCE MOTOR OPERATED VALVES (MOVS) LOCAL CONTROL STN (LCS) - L/R SECTION - START/STOP IN LOCAL MODE LCS STN (LCS) START/STOP IN LOCAL MODE READY TO START “START PERMISSIVE & ACTR HEALTHY“FOR DCS OPERATION ACTR ACTR CKT OK+NO TH O/L + REM. SECT’D + NO TRQ TRIPQ A/M ‐ SELECTION MANUAL- OPERATOR INITIATION AUTO - THROUGH LOGIC SEQ. DCS HMI OPEN/ CLOSE  COMD. WHEN SELECTD IN MAN. MODE DCS HMI OPEN/ CLOSE “MOV STATUSF/B” FOR OPERATOR ACTROPEN/ CLOSE INDICATION MOV STATUSF/B FOR OPERATOR INFORMATION ACTR Cont’d….
  • 18. DRIVE CONTROL PHILOSPHY INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL  SOURCESOU C CONTROL VALVES (PNEUMATIC OPERATED) A/M SELECTION MANUAL OPERATOR INITIATION DCS HMIA/M ‐ SELECTION MANUAL- OPERATOR INITIATION USE OF MANUAL LOADER AUTO THROUGH PID & SET DCS HMI AUTO - THROUGH PID & SET POINT CONTROL SET POINT - BY OPERATOR TO MEET THE CONTROL REQTS. - CONTROLLER NEEDS TO BE AUTO TO FOLLOW THE SET POINT DCS HMI AUTO TO FOLLOW THE SET POINT VALVE POSITION “% OF VALVE OPENING “ FOR OPERATOR INFORMATION POSITION TRAMITTER Cont’d….
  • 19. DRIVE CONTROL PHILOSPHY INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL  SOURCESOU C ON-OFF VALVES (SOLENOID OPERATED) A/M SELECTION MANUAL OPERATOR INITIATION DCS HMIA/M ‐ SELECTION MANUAL- OPERATOR INITIATION AUTO - THROUGH LOGIC SEQ. DCS HMI OPEN/ CLOSE WHEN SELECTD IN MAN MODE DCS HMIOPEN/ CLOSE  COMD. WHEN SELECTD IN MAN. MODE DCS HMI OPEN  “VALVE IS FULLY OPENED F/B” FOR VALVE LIMIT INDICATION / OPERATOR INFORMATION SWITCH CLOSE  “VALVE IS FULLY CLOSED F/B” FOR VALVE LIMIT INDICATION OPERATOR INFORMATION SWITCH
  • 20. SIGNAL WIRING ANALOG SIGNALS FIELD RACK ROOM CONSOLE ROOMROOM DPU E/P AO Cont’d….
  • 21. SIGNAL WIRING MCC SIGNALS MCC RACK ROOM CONSOLE ROOM DI DPUMotor f/b DO Motor cmd
  • 22. SIGNAL WIRING MOV SIGNALS FILED ACTR RACK ROOM CONSOLE ROOM DI DPUMOV f/b DO MOV cmd
  • 23. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS • BOP FUEL SYSTEMS• BOP FUEL SYSTEMS o IMPLEMENTED IN PLANT DCS o CONTROL FUNCTIONSo CONTROL FUNCTIONS - FUEL TANK LEVEL CONTROL - FUEL FORWARDING PUMP CONTROLS & AUTO CHANGEOVER FILTER SYSTEM DP- FILTER SYSTEM DP - FUEL PRESSURE AND RECIRCULATION - FUEL FLOW MEASUREMENT DRAIN SYSTEM CONTROL & MONITORING- DRAIN SYSTEM CONTROL & MONITORING - GAS ESD VALVE CONTROL - GAS SCRUBBER LEVEL CONTROL - GAS PRESSURE CONTROLS Cont’d….
  • 24. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS • BOP WATER SYSTEMS• BOP WATER SYSTEMS o IMPLEMENTED IN PLANT DCS o CONTROL FUNCTIONSo CONTROL FUNCTIONS - DEARATOR LEVEL CONTROL - BFP CONTROLS FOR HRSG, UB & EXPORT FEED CONTROL STATION- FEED CONTROL STATION - COOLING TOWER CONTROLS - CONDERSER COOLING WATER SYSTEM AUX COILING WATER SYSTEM- AUX. COILING WATER SYSTEM - CONDERSATE STORAGE TANK LEVEL CONTROL - ST CONDENSER LEVEL CONTROL - CEP CONTROLS - BLOW DOWN SYSTEMS Cont’d….
  • 25. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS • BOP STEAM SYSTEMS• BOP STEAM SYSTEMS o IMPLEMENTED IN PLANT DCS o CONTROL FUNCTIONSo CONTROL FUNCTIONS - VHP- TO - HP STEAM PRDS - HP - TO – MP STEAM PRDS MP TO LP PRDS SYSTEM- MP – TO – LP PRDS SYSTEM - AUX. STEAM PRDS CONTROL - VHP/ HP HEADER VENT CONTROL Cont’d….
  • 26. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS • HRSG CONTROLSSG CO O S o IMPLEMENTED IN PLANT DCS o DEDICATED SYSTEM FOR BURNER CONTROLS o CONTROL FUNCTIONS - DRUM LEVEL CONTROLS - SUPERHEAT STEAM TEMP. CONTROL - COMBUSTION CONTROL - DIVERTER CONTROL - MONITORING OF FEED WATER & STEAM PARAMETERSMONITORING OF FEED WATER & STEAM PARAMETERS - FLUE GAS PATH TEMP. - FUEL FLOW MESUREMENT STEAM & WATER ANALYSIS pH CONDUCTIVITY SILICA- STEAM & WATER ANALYSIS – pH , CONDUCTIVITY, SILICA - FULE GAS – NOX, SOX, CO MEASUREMENT - HRSG PROTECTION & TRIP LOGICS SCANNER & SEAL AIR FAN CONTROLS- SCANNER & SEAL AIR FAN CONTROLS - DRAIN & VENT SYSTEMS Cont’d….
  • 27. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS • UB CONTROLS• UB CONTROLS o IMPLEMENTED IN PLANT DCS o DEDICATED SYSTEM FOR BURNER CONTROLSo DEDICATED SYSTEM FOR BURNER CONTROLS o CONTROL FUNCTIONS - DRUM LEVEL CONTROLS SUPERHEAT STEAM TEMP CONTROL- SUPERHEAT STEAM TEMP. CONTROL - COMBUSTION CONTROL - FURNACE DRAFT CONTROL FD FAN & DAMPER CONTROL- FD FAN & DAMPER CONTROL - MONITORING OF FEED WATER & STEAM PARAMETERS - FUEL FLOW MESUREMENT - STEAM & WATER ANALYSIS – pH , CONDUCTIVITY, SILICA - FULE GAS – NOX, SOX, CO MEASUREMENT - DRAIN & VENT SYSTEMS Cont’d….
  • 28. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS • STEAM TURBINE CONTROLS• STEAM TURBINE CONTROLS o IMPLEMENTED IN PLANT DCS o CONTROL FUNCTIONSo CONTROL FUNCTIONS - TURBINE GOVERNOR - OVER SPEED CONTROL & PROTECTION TERBINE PROTECTION & TRIP LOGICS- TERBINE PROTECTION & TRIP LOGICS - LO SYSETM - MONITORING OF STEAM PARAMETERS Cont’d….
  • 29. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS • MARK VI SYSTEM FOR GAS TURBINE• MARK VI SYSTEM - FOR GAS TURBINE o DEDICATED CONTROL SYSTEM FOR GAS TURBINE o HMIs FOR OPERATOR INTERFACE o ENGG STATION FOR S/W MODIFICATIONS o CONTROL FUNCTIONS - GAS TURBINE START UP CONTROLS - SPEED CONTROLS wrt TO LOAD - TURBINE FIRING TEMP CONTROLTURBINE FIRING TEMP. CONTROL - OVER-SPEED CONTROL - GT PROTECTION & SHUTDOWN INTERLOCKS FUEL 3 WAY VALVE CONTROL- FUEL 3- WAY VALVE CONTROL
  • 30. COMMUNICATION SYSTEMCOMMUNICATION SYSTEM • PUBLIC ADDRESS SYSTEM• PUBLIC ADDRESS SYSTEM o FOR TWO-WAY COMMUNICATION IN CPP FIELD & CONTROL ROOM. o MASTER CALL STATION IN CONTROL ROOM o FIELD CALL STATIONS IN STRATEGIC LOCATIONS. - GT AREA - HRSG AREA - UB AREA - STEAM TURBINE AREA - FUEL PUMP HOUSE COOLING TOWER BFPS COMP AIR etcFUEL PUMP HOUSE, COOLING TOWER, BFPS, COMP. AIR etc. • TELEPHONE SYSTEM EPBAX BASED TELEPHONE SYSTEMo EPBAX BASED TELEPHONE SYSTEM o TELEPHONE IN CONTROL ROOM, OPERATOR ROOMS & OFFICE ROOMS o LOCAL ROOMS, SWAS ROOMS ARE PROVIDED WITH TELPHONES. Cont’d….
  • 33. DESIGN TEAM EQUIPMENTS C&I DESIGN CONTROL IMPLEMENTATION GAS TURBINE BHEL-HYD (GT DIV.) BHEL-HYD (GT DIV.) MARK-VI BHEL-EDN (B’LORE) BHEL-EDN STEAM TURBINE BHEL HYD (T&C) BHEL HYD (T&C)STEAM TURBINE BHEL-HYD (T&C) BHEL-HYD (T&C) HRSG-FW & STEAM BHEL-TRY(HRSG DIV.) BHEL-EDN HRSG-BMS BHEL-TRY(HRSG DIV.) BHEL-TRY(HRSG DIV.)( ) ( ) UB-FW & STEAM BHEL-TRY(HRSG DIV.) BHEL-EDN UB-BMS BHEL-TRY(HRSG DIV.) BHEL-TRY(HRSG DIV.) GBC BHEL-HYD (T&C) BHEL-EDN FUEL- GT,HRSG & UB BHEL-HYD(PE & SD) BHEL-EDN FW, STEAM & UTILITIES BHEL-HYD(PE & SD) BHEL-EDN COMP. AIR SYSTEM BHEL-HYD(PE & SD) BHEL-HYD(PE & SD) & BHEL-EDN& BHEL EDN CPP DCS BHEL-EDN BHEL-EDN