This document provides an overview of the plant controls and instrumentation for the GGSR-Bathinda CPP plant in India. It discusses the control philosophy, instrumentation design, control system architecture, and primary and secondary control of major equipment. The control system uses a maxDNA DCS for monitoring and control of plant processes from the main control room. Instrumentation includes smart transmitters, mass flow meters, and radar level transmitters. Control of drives like pumps and valves is achieved through the DCS.
A distributed control system (DCS) provides safe, efficient, and reliable control of critical components in a thermal power plant. Key benefits of a DCS include high reliability, improved response time, improved operator interface, and historical data storage. A DCS uses controller cards, input/output cards, and communication cards to monitor and control elements like valves, pumps, temperatures, and pressures. Operators interact with the DCS through workstations with displays for alarms, graphics, trends, and reports. Automatic controls help optimize processes while interlocks ensure safe operation during startups, run cycles, and shutdowns.
Takta Co. has over 35 years of experience producing solid-state TV transmitters, including their TKP-86 Series which produces outputs from 1.4kw to 5.6kw. The transmitters feature easy channel setting, an advanced liquid cooling system, and a wide range of redundancy configurations. They also include exciters, power amplifiers, adaptive digital correctors, and liquid cooling systems. The transmitters can be monitored and controlled both locally and remotely.
This document proposes installing a new differential pressure controller on the lubrication system for reactor 7 to reduce seal failures. The current system allows large pressure fluctuations that exceed the seal manufacturer's recommendations. The new system will use a digital controller to maintain a 50 psi differential between the lubrication pressure and reactor headspace pressure. This is expected to eliminate seal failures by preventing over-pressurization. The project will cost $24,020 and is estimated to save $149,788 annually by avoiding two seal failures per year.
The document discusses renovations and upgrades to the automation and control systems of gas pipeline infrastructure in Asia and Europe. It involves upgrading 5 compressor stations, 20 turbo sets, and associated equipment. The project is managed by Konstantin Grigoryev and involves site surveys, engineering design, factory acceptance testing, site testing, commissioning, and providing long-term support. The upgraded control systems will integrate monitoring and control of all subsystem for improved coordination and efficiency.
This document discusses a close loop control system and DDCMIS (Distributed Control and Data Collection and Management Information System). It describes the DDCMIS system as having three levels: process I/O, process control, and management. It then lists common instrumentation used in power plants including temperature, pressure, level, flow, turbine, steam/water analyzers, and gas analyzers. The document shows how these instruments connect to the DDCMIS through a control network. It briefly mentions DDCMIS options and connectivity between the plant and management systems. Finally, it provides examples of process control systems in power plants such as coordinated master control, air and fuel flow control, and drum level/feed water control.
The FlexStat is an intelligent thermostat/controller that provides flexible control over indoor environmental quality (IEQ) without a large building automation system. It simplifies networked zone control for HVAC equipment. The FlexStat has a built-in library of control applications that can be selected from menus, including applications for air handling units, fan coil units, heat pumps, and roof top units. It also features temperature, humidity, motion, and CO2 sensing as well as configurable inputs, outputs, scheduling, and alarms.
This document provides an overview of dynamic positioning (DP) systems, including:
- The basic principles of DP control using thrusters to counteract forces like wind and current.
- The main elements of a typical DP system, including sensors, thrusters, position measurement equipment, and the control system.
- Interfaces between the DP controller and thrusters, including digital signals to call thrusters and analog pitch demands and feedback.
This document discusses instrument maintenance practices at National Fertilizers Limited, a chemical process industry. It outlines the importance of instrumentation in process industries and describes various types of control loops used. It then discusses different types of maintenance practices including day-to-day, preventative, shutdown, and breakdown maintenance. Finally, it outlines upgrades made to instrumentation systems, including replacing old pneumatic and single loop controllers with a distributed control system and programmable logic controllers to improve reliability, efficiency, and optimization.
A distributed control system (DCS) provides safe, efficient, and reliable control of critical components in a thermal power plant. Key benefits of a DCS include high reliability, improved response time, improved operator interface, and historical data storage. A DCS uses controller cards, input/output cards, and communication cards to monitor and control elements like valves, pumps, temperatures, and pressures. Operators interact with the DCS through workstations with displays for alarms, graphics, trends, and reports. Automatic controls help optimize processes while interlocks ensure safe operation during startups, run cycles, and shutdowns.
Takta Co. has over 35 years of experience producing solid-state TV transmitters, including their TKP-86 Series which produces outputs from 1.4kw to 5.6kw. The transmitters feature easy channel setting, an advanced liquid cooling system, and a wide range of redundancy configurations. They also include exciters, power amplifiers, adaptive digital correctors, and liquid cooling systems. The transmitters can be monitored and controlled both locally and remotely.
This document proposes installing a new differential pressure controller on the lubrication system for reactor 7 to reduce seal failures. The current system allows large pressure fluctuations that exceed the seal manufacturer's recommendations. The new system will use a digital controller to maintain a 50 psi differential between the lubrication pressure and reactor headspace pressure. This is expected to eliminate seal failures by preventing over-pressurization. The project will cost $24,020 and is estimated to save $149,788 annually by avoiding two seal failures per year.
The document discusses renovations and upgrades to the automation and control systems of gas pipeline infrastructure in Asia and Europe. It involves upgrading 5 compressor stations, 20 turbo sets, and associated equipment. The project is managed by Konstantin Grigoryev and involves site surveys, engineering design, factory acceptance testing, site testing, commissioning, and providing long-term support. The upgraded control systems will integrate monitoring and control of all subsystem for improved coordination and efficiency.
This document discusses a close loop control system and DDCMIS (Distributed Control and Data Collection and Management Information System). It describes the DDCMIS system as having three levels: process I/O, process control, and management. It then lists common instrumentation used in power plants including temperature, pressure, level, flow, turbine, steam/water analyzers, and gas analyzers. The document shows how these instruments connect to the DDCMIS through a control network. It briefly mentions DDCMIS options and connectivity between the plant and management systems. Finally, it provides examples of process control systems in power plants such as coordinated master control, air and fuel flow control, and drum level/feed water control.
The FlexStat is an intelligent thermostat/controller that provides flexible control over indoor environmental quality (IEQ) without a large building automation system. It simplifies networked zone control for HVAC equipment. The FlexStat has a built-in library of control applications that can be selected from menus, including applications for air handling units, fan coil units, heat pumps, and roof top units. It also features temperature, humidity, motion, and CO2 sensing as well as configurable inputs, outputs, scheduling, and alarms.
This document provides an overview of dynamic positioning (DP) systems, including:
- The basic principles of DP control using thrusters to counteract forces like wind and current.
- The main elements of a typical DP system, including sensors, thrusters, position measurement equipment, and the control system.
- Interfaces between the DP controller and thrusters, including digital signals to call thrusters and analog pitch demands and feedback.
This document discusses instrument maintenance practices at National Fertilizers Limited, a chemical process industry. It outlines the importance of instrumentation in process industries and describes various types of control loops used. It then discusses different types of maintenance practices including day-to-day, preventative, shutdown, and breakdown maintenance. Finally, it outlines upgrades made to instrumentation systems, including replacing old pneumatic and single loop controllers with a distributed control system and programmable logic controllers to improve reliability, efficiency, and optimization.
Siemens synco 700 controller commissioning communication part 2CONTROLS & SYSTEMS
In This PPT we are discussed about complete details of that product (Use,Operation, Technical details, Dimensions, Wiring, and etc..)
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This document provides guidance for carrying out pre-commissioning checks and tests for switchyard equipment at Power Grid Corporation of India Ltd. It outlines the constitution and responsibilities of the commissioning team, general safety procedures, documentation requirements, and pre-commissioning formats for recording test results. Specific guidance is provided for transformers, reactors, and other switchyard equipment such as circuit breakers, current transformers, surge arresters, and more. The aim is to ascertain the correctness and completeness of installation and healthiness of equipment before charging.
The document contains electrical drawings and specifications for the power supply of a Honeywell PLC control panel. It details that a 24V DC power supply is required for the PLC base plate and modules as well as for remote terminal points, transmitters, and media converters that convert Ethernet signals to fiber optics. It also specifies that 230V AC power is needed for Ethernet switches and 240V AC is required for lighting, fans, and utility sockets in the panel.
This document provides information on the TSM Integrated Step-Servo product line from Applied Motion Products. The TSM is an all-in-one motor, drive, encoder and controller solution that combines stepper motor technology with servo control for high accuracy position and velocity control. It is available in multiple models for pulse input control, basic control with serial communication, built-in programmable motion control, and CANopen network control. The document describes the features, specifications, software, system configurations and ordering information for the TSM Integrated Step-Servo.
The document discusses the C-DOT MBM-XL switching system, including its hardware architecture and features. It has a modular design with different modules like the base module, central module, line modules, and terminal units that provide various subscriber and trunk interfaces. The document also describes the system's implementation of CCS#7 and ISDN protocols and mentions its ability to provide various subscriber features and flexibility through software reconfiguration.
The Kannad 406 AF-COMPACT is a small, rugged emergency locator transmitter that transmits on both 406 MHz and 121.5 MHz frequencies. It is approved for use in light aircraft and is designed to be easily installed. The unit has a six-year battery life and automatically activates in a crash via an integrated shock sensor. It can also be manually activated. Programming options allow customization with aircraft data.
This document discusses different types of displays used in distributed control systems (DCS). It describes trend, group, schematic, detail, standard, alarm, loop, continuous process, graphic, batch, and overview displays. Trend displays are used for analyzing plant conditions over time. Group displays show operating parameters of control loops. Schematic displays provide a pictorial view of the plant. Detail displays show all parameters for a specific process point. Standard displays are block diagrams created by technicians. Alarm displays indicate emergency situations. Loop displays show closed-loop process control. Advantages of DCS include quality control, reduced installation costs, and operating efficiencies, while disadvantages include requiring skilled operators and potential for whole system failure if one component fails.
The document provides an update log and menu for an industrial solutions website. The update log notes that new presentations and brochures have been added and some existing information has been expanded. The main menu includes options for turbine systems, engine systems, power management, downloads, and website info. It provides submenus for steam turbines, gas turbines, safety systems, compressors, engines, power management products, and corporate channels.
Designed to provide thorough, continuous monitoring of many hazardous gases, the indoor/outdoor Ultima X Series Gas Monitors offer excellent performance and MSA quality craftsmanship. DuraSource™ Technology offers extended sensor life, while HART provides convenient setup, calibration and diagnostics. HART also allows for existing component install and wiring to be used. A single circuit board increases reliability, while our patented sensor disconnect-underpower feature allows all sensors to be replaced in hazardous areas without area declassification. The units are crafted from either stainless steel or polycarbonate, and the interchangeable smart sensors eliminate the need for reconfiguration. Our scrolling LCD screen display sensor reading and gas type, while the calibration process includes date stamping and the ability to calibrate locally or remotely.
The document describes the DigiFlex® PerformanceTM Servo Drive DZXCANTE-040L080. It is a fully digital servo drive designed to drive brushed and brushless servomotors. It operates in torque, velocity, or position mode using space vector modulation for higher efficiency. It features configurable inputs/outputs, extended temperature operation from -40°C to +75°C, and compliance with various industry standards including RoHS, MIL-STD-810F and CE. It provides peak currents up to 40A and continuous currents up to 20A from a 10-80VDC supply voltage.
Data Acquisition Equipment for Automation and Process ControlMiller Energy, Inc.
Power generation, process automation, and factory automation in manufacturing industries require rigorous, continuous monitoring in the control room. Yokogawa's DX series recorders are purpose-built data acquisition systems designed for industrial automation.
Net$ync II Air Compressor Conductor SystemJaime Burkhard
Quincy’s Net$ync II Conductor synchronizes your compressors output based on demand to optimize production while minimizing costs. Synchronizing compressed air output with demand ensures the system will never use more energy than is required and equalize running time. Equalizing running time and eliminating wasted energy will reduce maintenance and increase performance.
Hanwant Fastners (P) Ltd is a manufacturer of cold forged fasteners and precision turned parts for the automotive industry established in 1995. They aim to achieve high quality products that meet customer requirements and certify to TS-16949:2009. The company has a dedicated team that manufactures products under stringent quality control methods at all stages of production. They produce a variety of cold forged and turned components like nuts, bolts, screws, rings, bushes and more as per customer specifications. Hanwant Fastners supplies major automotive companies in India and aims to develop long term business associations both domestically and internationally.
This document provides information about Nuclear Power Corporation of India (NPCIL) and Bharat Heavy Electricals Limited (BHEL). It discusses NPCIL's objectives of undertaking nuclear power projects across various sites in India. It then introduces BHEL as a state-owned power equipment manufacturer and discusses its portfolio, manufacturing facilities, product profile, and divisions like electronics and automation & control systems. The document also summarizes the seminar topics around various power plants, automation systems, traction systems, solar photovoltaics, and BHEL-EDN's infrastructure.
BHEL is India's largest engineering and manufacturing company in the energy related sector. It has various manufacturing plants across India producing equipment for power, transmission, industry, and railways. BHEL EDN in Bangalore specializes in power electronics and automation equipment, producing controls for turbines, boilers, and other power plant equipment. The internship at BHEL EDN involved learning about the company's products and manufacturing processes, including those for solar photovoltaic cells and modules.
Bharat Heavy Electricals Limited (BHEL) is India's largest engineering and manufacturing company engaged in designing, manufacturing, and servicing a wide range of products for power, transmission, industry, transportation, and other sectors. Established in 1964, BHEL has grown to include 17 manufacturing units, two repair units, and other facilities across India and abroad. BHEL has a 57% market share in India's total installed power generation capacity and has contributed significantly to making India self-reliant in manufacturing heavy electrical equipment. The document provides details on BHEL's history and operations, research and development activities, and computer numeric control (CNC) machines.
This document outlines notes from a CPP review course presented by John Hewitt, CPP, CIPM. It covers various business principles and practices related to security management. Some key topics discussed include behavioral theories, budgeting, communications, personnel management, and organizational concepts like span of control and unity of command. Multiple choice practice questions are also provided at the end to test understanding of the material.
This document provides an overview and summary of Shyamveer Singh's summer training report at Bharat Heavy Electricals Limited (BHEL) in Haridwar, India. The report discusses BHEL's operations in various sectors like power generation, transmission, industries, transportation, telecommunications, and renewable energy. It also describes the Computer Numeric Control (CNC) machine and Programmable Logic Control (PLC) systems that Singh studied. The report acknowledges the guidance provided by BHEL engineers and staff during the training.
Siemens synco 700 controller commissioning communication part 2CONTROLS & SYSTEMS
In This PPT we are discussed about complete details of that product (Use,Operation, Technical details, Dimensions, Wiring, and etc..)
If you want any query's please contact us and Follow our social media sites for regular updates.
Twitter : https://twitter.com/ControlsSystems
Email : www.controls.systemsdm@gmail.com
Google Site : https://controlsandsystems.business.site
Blog : https://humidificationcontrol.blogspot.com
Instagram : https://www.instagram.com/controlsandsystems.offical
PLC Blog : https://automationtechplc2.blogspot.com
Facebook : https://www.facebook.com/Controls-and-Systems-107075447716280/
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Linkedin : www.linkedin.com/in/controlsandsystems-7463121b0
Website : https://controlsandsystems419133008.wordpress.com/
Mix : https://mix.com/controlsystemdm
This document provides guidance for carrying out pre-commissioning checks and tests for switchyard equipment at Power Grid Corporation of India Ltd. It outlines the constitution and responsibilities of the commissioning team, general safety procedures, documentation requirements, and pre-commissioning formats for recording test results. Specific guidance is provided for transformers, reactors, and other switchyard equipment such as circuit breakers, current transformers, surge arresters, and more. The aim is to ascertain the correctness and completeness of installation and healthiness of equipment before charging.
The document contains electrical drawings and specifications for the power supply of a Honeywell PLC control panel. It details that a 24V DC power supply is required for the PLC base plate and modules as well as for remote terminal points, transmitters, and media converters that convert Ethernet signals to fiber optics. It also specifies that 230V AC power is needed for Ethernet switches and 240V AC is required for lighting, fans, and utility sockets in the panel.
This document provides information on the TSM Integrated Step-Servo product line from Applied Motion Products. The TSM is an all-in-one motor, drive, encoder and controller solution that combines stepper motor technology with servo control for high accuracy position and velocity control. It is available in multiple models for pulse input control, basic control with serial communication, built-in programmable motion control, and CANopen network control. The document describes the features, specifications, software, system configurations and ordering information for the TSM Integrated Step-Servo.
The document discusses the C-DOT MBM-XL switching system, including its hardware architecture and features. It has a modular design with different modules like the base module, central module, line modules, and terminal units that provide various subscriber and trunk interfaces. The document also describes the system's implementation of CCS#7 and ISDN protocols and mentions its ability to provide various subscriber features and flexibility through software reconfiguration.
The Kannad 406 AF-COMPACT is a small, rugged emergency locator transmitter that transmits on both 406 MHz and 121.5 MHz frequencies. It is approved for use in light aircraft and is designed to be easily installed. The unit has a six-year battery life and automatically activates in a crash via an integrated shock sensor. It can also be manually activated. Programming options allow customization with aircraft data.
This document discusses different types of displays used in distributed control systems (DCS). It describes trend, group, schematic, detail, standard, alarm, loop, continuous process, graphic, batch, and overview displays. Trend displays are used for analyzing plant conditions over time. Group displays show operating parameters of control loops. Schematic displays provide a pictorial view of the plant. Detail displays show all parameters for a specific process point. Standard displays are block diagrams created by technicians. Alarm displays indicate emergency situations. Loop displays show closed-loop process control. Advantages of DCS include quality control, reduced installation costs, and operating efficiencies, while disadvantages include requiring skilled operators and potential for whole system failure if one component fails.
The document provides an update log and menu for an industrial solutions website. The update log notes that new presentations and brochures have been added and some existing information has been expanded. The main menu includes options for turbine systems, engine systems, power management, downloads, and website info. It provides submenus for steam turbines, gas turbines, safety systems, compressors, engines, power management products, and corporate channels.
Designed to provide thorough, continuous monitoring of many hazardous gases, the indoor/outdoor Ultima X Series Gas Monitors offer excellent performance and MSA quality craftsmanship. DuraSource™ Technology offers extended sensor life, while HART provides convenient setup, calibration and diagnostics. HART also allows for existing component install and wiring to be used. A single circuit board increases reliability, while our patented sensor disconnect-underpower feature allows all sensors to be replaced in hazardous areas without area declassification. The units are crafted from either stainless steel or polycarbonate, and the interchangeable smart sensors eliminate the need for reconfiguration. Our scrolling LCD screen display sensor reading and gas type, while the calibration process includes date stamping and the ability to calibrate locally or remotely.
The document describes the DigiFlex® PerformanceTM Servo Drive DZXCANTE-040L080. It is a fully digital servo drive designed to drive brushed and brushless servomotors. It operates in torque, velocity, or position mode using space vector modulation for higher efficiency. It features configurable inputs/outputs, extended temperature operation from -40°C to +75°C, and compliance with various industry standards including RoHS, MIL-STD-810F and CE. It provides peak currents up to 40A and continuous currents up to 20A from a 10-80VDC supply voltage.
Data Acquisition Equipment for Automation and Process ControlMiller Energy, Inc.
Power generation, process automation, and factory automation in manufacturing industries require rigorous, continuous monitoring in the control room. Yokogawa's DX series recorders are purpose-built data acquisition systems designed for industrial automation.
Net$ync II Air Compressor Conductor SystemJaime Burkhard
Quincy’s Net$ync II Conductor synchronizes your compressors output based on demand to optimize production while minimizing costs. Synchronizing compressed air output with demand ensures the system will never use more energy than is required and equalize running time. Equalizing running time and eliminating wasted energy will reduce maintenance and increase performance.
Hanwant Fastners (P) Ltd is a manufacturer of cold forged fasteners and precision turned parts for the automotive industry established in 1995. They aim to achieve high quality products that meet customer requirements and certify to TS-16949:2009. The company has a dedicated team that manufactures products under stringent quality control methods at all stages of production. They produce a variety of cold forged and turned components like nuts, bolts, screws, rings, bushes and more as per customer specifications. Hanwant Fastners supplies major automotive companies in India and aims to develop long term business associations both domestically and internationally.
This document provides information about Nuclear Power Corporation of India (NPCIL) and Bharat Heavy Electricals Limited (BHEL). It discusses NPCIL's objectives of undertaking nuclear power projects across various sites in India. It then introduces BHEL as a state-owned power equipment manufacturer and discusses its portfolio, manufacturing facilities, product profile, and divisions like electronics and automation & control systems. The document also summarizes the seminar topics around various power plants, automation systems, traction systems, solar photovoltaics, and BHEL-EDN's infrastructure.
BHEL is India's largest engineering and manufacturing company in the energy related sector. It has various manufacturing plants across India producing equipment for power, transmission, industry, and railways. BHEL EDN in Bangalore specializes in power electronics and automation equipment, producing controls for turbines, boilers, and other power plant equipment. The internship at BHEL EDN involved learning about the company's products and manufacturing processes, including those for solar photovoltaic cells and modules.
Bharat Heavy Electricals Limited (BHEL) is India's largest engineering and manufacturing company engaged in designing, manufacturing, and servicing a wide range of products for power, transmission, industry, transportation, and other sectors. Established in 1964, BHEL has grown to include 17 manufacturing units, two repair units, and other facilities across India and abroad. BHEL has a 57% market share in India's total installed power generation capacity and has contributed significantly to making India self-reliant in manufacturing heavy electrical equipment. The document provides details on BHEL's history and operations, research and development activities, and computer numeric control (CNC) machines.
This document outlines notes from a CPP review course presented by John Hewitt, CPP, CIPM. It covers various business principles and practices related to security management. Some key topics discussed include behavioral theories, budgeting, communications, personnel management, and organizational concepts like span of control and unity of command. Multiple choice practice questions are also provided at the end to test understanding of the material.
This document provides an overview and summary of Shyamveer Singh's summer training report at Bharat Heavy Electricals Limited (BHEL) in Haridwar, India. The report discusses BHEL's operations in various sectors like power generation, transmission, industries, transportation, telecommunications, and renewable energy. It also describes the Computer Numeric Control (CNC) machine and Programmable Logic Control (PLC) systems that Singh studied. The report acknowledges the guidance provided by BHEL engineers and staff during the training.
This document provides an overview of a summer training project report submitted by Krishna Meena on 500 MW rotor winding at Bharat Heavy Electricals Limited (BHEL) in Haridwar, India. The report includes an acknowledgement, certificate of originality, preface, contents, introduction to BHEL, and details about 500 MW rotor winding processes at BHEL including types of generators, turbo generators, constructional features of stator bodies, and unique manufacturing and testing facilities.
This document discusses a minor training report submitted by Ayushi Pandey to Bharat Heavy Electricals Limited (BHEL) in Bhopal, India. It provides certificates signed by her project guide acknowledging her work. It also includes acknowledgements, preface, table of contents, and begins discussing BHEL and its manufacturing units in Bhopal, as well as some of its major product lines including turbines, generators, transformers and control equipment.
Maaz arif (mba ib) bhel internship reportMaaz Arif
BHEL is India's largest engineering and manufacturing company that produces power generation and transmission equipment. It has 14 manufacturing divisions, 4 power sector regional centers, over 100 project sites, 8 service centers and 14 regional offices across India. The report provides an overview of BHEL's organization structure, financial performance, human resources, units, products, international operations, and SWOT analysis. BHEL is a major supplier to India's power, industry, transportation and other sectors.
BHEL Electronics Division is a leading supplier of power plant automation and control systems in India. It provides advanced control and automation equipment for power plants, process industries, transmission and distribution, transportation, and non-conventional energy. The division has established references in India and overseas through successful installations. It holds the largest market share for power plant automation systems in India. The division manufactures a wide range of products for thermal, nuclear, gas-based power plants as well as related industries. It has received several certifications for its quality, environmental, and information security management systems. The vision is to become a world-class enterprise providing comprehensive solutions while exploring new applications.
This presentation provides an overview of steam turbine manufacturing by Bharat Heavy Electricals Limited (BHEL). It discusses BHEL's history and awards, introduces steam power plants and the function of turbines. It then describes the key components of steam turbines like HP, IP, LP blades and their assembly. The control valves that regulate steam flow are also explained. In conclusion, it highlights the benefits of BHEL's steam turbine manufacturing process like improved safety, reduced breakdowns and a better work environment.
BHEL analyzes its strengths, weaknesses, opportunities, and threats through a SWOT analysis. Its strategies include focusing on technological innovation through research and development, developing a skilled workforce, ensuring quality, and pursuing flexible manufacturing. Currently, BHEL's strategies are pursuing opportunities in small boilers, renewable energy, using new software, and focusing on high-end work like nuclear components. BHEL aims to play a major role in meeting India's growing energy needs through its manufacturing capabilities and strategic focus on innovation.
Bhel haridwar vocational training report block 1khemraj298
This document provides an overview and summary of the author's vocational training report at Bharat Heavy Electricals Limited (BHEL) in Haridwar, India. It acknowledges those who supported the training. The index outlines sections on BHEL's contributions to different sectors, an overview of the BHEL plant in Haridwar, and a focus on turbo generators. Key components of turbo generators discussed include the stator, rotor, bearings, cooling system, and excitation system.
The document summarizes Bharat Heavy Electricals Limited (BHEL), an Indian power equipment manufacturer. It discusses BHEL's vision, mission, products, sectors, SWOT analysis, and strategies. BHEL manufactures equipment for power generation, transmission and industrial use. It has a diverse product portfolio, a large workforce, and manufacturing units across India. While it faces threats from global competition, BHEL aims to grow through technological innovation, quality focus, training programs, and addressing opportunities in the power and infrastructure sectors.
1) Bharat Heavy Electricals Limited (BHEL) is India's largest engineering and manufacturing company in the energy and infrastructure sectors.
2) BHEL manufactures power generation and transmission equipment including steam turbines, gas turbines, generators, and transformers.
3) BHEL is one of the nine largest state-owned enterprises in India designated as a "Navratna" company, which provides more operational and financial autonomy.
BHEL is India's largest power equipment manufacturer, established over 40 years ago. It has 14 manufacturing divisions and produces equipment for power plants, defense, and other industries. The document describes BHEL's turbine manufacturing shop, which produces steam and gas turbines through processes like machining, grinding, and balancing blades in an overspeed tunnel. Turbines have rotors, casings, and blades of different sizes for high, intermediate, and low pressure stages. BHEL manufactures turbines up to 600MW and aims to produce 500MW nuclear turbine sets in the future.
The document discusses instrumentation and control systems used in thermal power plants. It describes the objectives of instrumentation and control which include safe and efficient plant operation. It provides an overview of the Distributed Digital Control and Management Information System (DDCMIS) and its components, including the burner management system, turbine control system, and generator instruments. It explains the various functions, measurements, controls, and benefits provided by the DDCMIS.
1st day Introduction of Harmonas-DEO (Hardware & Software) azbil.pptssuserd973fe
This document introduces the Harmonas-DEO industrial distributed control system. It provides an overview of the system architecture, components, and capabilities. The system uses a redundant open architecture and offers continuous, batch, and discrete control integration. The document describes the network topology, controllers, I/O modules, and supervisor stations that make up the system line-up and their specifications. It also covers operation, diagnostics, engineering and maintenance of the Harmonas-DEO system.
The document discusses automation technologies used at the 660 MW supercritical unit of Adani Power Maharashtra Ltd in Tiroda. It summarizes the advancements in various field instrumentation technologies like transmitters, temperature measurement, level measurement and flow measurement. It also discusses the latest control valve positioners, boiler tube leakage detection system, furnace cameras and advanced oil gun systems. The document then covers automation technologies like DCS, PLC systems, mesh networking, MES integration and IT systems implemented at the plant.
The document discusses advancements in process measurement technology and automation systems used at the 660 MW supercritical power plant of Adani Power Maharashtra Ltd in Tiroda. It summarizes the latest instrumentation technologies used for measuring pressure, temperature, level, flow etc. and how automation has evolved from conventional PLC-based systems to advanced DCS, MESH networks, and integration with IT. The document also provides examples of advanced systems implemented at the Tiroda plant like boiler tube leakage detection, smart positioners, and coordinated master control for improved plant efficiency and reduced downtime.
This document provides details about the 3G-RNC 3820, including:
1. It describes the main components of the RNC 3820 including general purpose processor boards, switch core boards, timing unit boards, and special purpose boards.
2. It shows the cabinet layout including the main subrack, extension subracks, active patch panel, and fan units.
3. It provides examples of RNC 3820 node layouts with different throughput and connectivity capabilities.
automatic water level controlling using gsm systempavan kumar
This document provides information about a water level controller project using a GSM module. It senses the water level using sensors connected to a microcontroller. If the level is low/high, the microcontroller signals the motor to turn on/off via a motor driver. Simultaneously, the GSM module sends a message to the user about the motor status and water level. The hardware components include an AT89S52 microcontroller, LCD, motor, sensors, GSM modem, and power supply. It is designed to reduce water and power wastage by automating the motor control.
The main purpose of HVAC is to provide the people working inside the building with “CONDITIONED AIR” so that they will have a comfortable and safe work environment.
A BMS system collects the operating information required for intelligent building management.
It analyses the operation of the building systems by viewing all important temperatures, humidities and equipment status.
To:
Ensures energy savings
Improves building operations
Improves building operations allowing remote control/over-ride where necessary
Improves building management by means reporting and traceability
Improves building management by means reporting and traceability
Improves building management by having a faster reaction time to problems
Vivek Kumar Karn has over 11 years of experience in control and instrumentation. He has worked as a Manager of Instrumentation at a gasification plant and as a Senior Engineer for a process automation company. He has a Bachelor's degree in Electronics. He has expertise in engineering, construction, commissioning, control systems, calibration, and various field instruments.
Wcdma Radio Network Planning And OptimizationPengpeng Song
The document discusses WCDMA radio network planning and optimization, including key topics such as:
1) Fundamentals of WCDMA link budget analysis and radio interface protocol architecture.
2) Radio resource utilization techniques like power control, handover control, and congestion control.
3) Issues of coverage and capacity planning as well as enhancement methods.
4) The process of WCDMA radio network planning including dimensioning, detailed planning, and optimization aspects to address interference.
Control Philosophy for Smart Water distributionRaja Kannan
Following the PPT Presentation of my previous smart water city distribution,Writing control philosophy is a good conceptual thinking abt our proposed system going to function and listing of all individual components that will be playing the role in the distribution network.
GridPoint\’s Energy Management System Intelligent ControllersMichele_Zambrano333
GridPoint offers a new breed of intelligent Energy Management System (EMS)controllers equipped with revenue-grade accurate metering devices to monitor electricity, natural gas, propane, or water consumption. Our patented system transcends traditional energy management systems while having the ability to submeter, interface with alarm security systems, provides information to assist in monitoring facility maintenance services, and much more. The EMS delivers rapid ROI for buildings of 1,500 square feet and above.
Arm7 microcontroller based fuzzy logic controller for liquid level control sy...IAEME Publication
This document summarizes an academic journal article that presents a liquid level control system using an ARM7 microcontroller-based fuzzy logic controller. The system uses a differential pressure transducer to measure liquid level in a tank and controls a pneumatic valve using PWM to maintain the level at a desired setpoint. Fuzzy logic is used to control the valve position based on error and change in error signals. Hardware details of the tank, sensors, actuators and ARM7 microcontroller are provided. The performance of the fuzzy controller is compared to a PID controller for liquid level control.
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Similar to GGSR-CPP-Presentation-12 July 2011-C&I (20)
3. C&I DESIGN OVERVIEW- INSTRUMENTATION
APPLICATION DESIGN PHILOSOPHY
HAZARDOUS AREA PROTECTION INTRINSIC SAFE CONCEPT & EX-PROOF FOR SOV/
HIGHER VOLTAGE
PROCESS PARAMETER MONIROING & SMART TRANSMITTER (4-20mA), 2oo3 SENSORS
CONTROL
( )
FOR CRTICAL LOOPS
INSTRUMENT FOR ALARM/SHUTDOWN SEPARATE SMART TRANSMITTER (4-20mA),
(SWITCHES ARE AVOIDED FOR RELIABILITY)(SWITCHES ARE AVOIDED FOR RELIABILITY).
CONTROL VALVES WITH SMART POSIT’NR WITH INTEGRAL I/P
FUEL FLOW MEASUREMENT MASS FLOW METERFUEL FLOW MEASUREMENT MASS FLOW METER
FUEL TANKS LEVEL MEASUREMENT RADAR LEVEL TRANSMITTER
PROCESS SWITCHES NOT USED
TEMPERATURE MONITOING Pt-100, 3-WIRE RTDs & K-TYPE T/C
TEMPERATURE CONTROL TEMP TRANSMITTERS
Cont’d….
4. C&I DESIGN OVERVIEW
• INSTRUMENTATION POWER SUPPLY
APPLICATION POWER SUPPLY RATINGAPPLICATION POWER SUPPLY RATING
FIELD TRANSMITTERS 24V DC, LOOP POWERED FROM CONTROL SYSTEM
MASS FLOW METERS & RADAR
LEVEL TRANSMITTERS
110V AC UPS
SOLENOID VALVES 110V AC UPS POWERED FROM DCS RELAY LOGICSOLENOID VALVES 110V AC UPS, POWERED FROM DCS RELAY LOGIC
CONTROL VALVES 24V DC, LOOP POWERED FROM CONTROL SYSTEM
ANALYSERS 110V AC UPS
MOV INDICATIONS 24V DC POWERED FROM CONTROL SYSTEM
MOV OPEN/CLOSE COMMANDS 24V DC POWERED FROM ACTUATOR
PUMP INDICATIONS 24V DC POWERED FROM CONTROL SYSTEM
PUMP START/STOP COMMANDS 240V AC/220V DC POWERED FROM SWITCHBOARD
5. C&I DESIGN OVERVIEW – CONTROL SYSTEM
• maxDNA DCS IS PROVIDED FOR COMPLETE CPP CONTROL
& MONITORING FROM MAIN CONTROL ROOM& MONITORING FROM MAIN CONTROL ROOM
• FUNCTIONS
o PROCESS MONITORINGo PROCESS MONITORING
o PUMP & MOV OPERATIONS, SEQUENCE CONTOL OPERATIONS
o CONTROL VALVES OPERATIONS & SUB-PKG MONITORING
• INTERLOCK & SHUT DOWN SYSTEM – PART OF maxDNA DCS
• DEDICATED SYSTEMS ARE PROVIDED FOR
o GAS TURBINE - MARK-VI
o HRSG & UB FIRING SYSTEM - BMS PLC with BACK UP CONTROL DESK
o VIBRATION SYSTEMS FOR GT & ST
o PACKAGE SYSTEM FOR HSD CENTRIFUGE, COMPRESSED AIR SYSTEM,
A/C,
ABOVE SUB-SYSTEMS ARE INTEGRATED WITH PLANT DCS
7. CPP DCS –OPERATOR INTERFACECPP DCS OPERATOR INTERFACE
•• OPERATOR STATIONS –9 Nos IN CONTROL ROOM
o PROVIDED FOR OPERATOR INTERFACE
o FOR PLANT START-UP MONITORING CONTROL & SHUTDOWNo FOR PLANT START UP, MONITORING, CONTROL & SHUTDOWN
o TO VIEW PROCESS PARAMETERS, ALARMS, TRENDS, SET POINTS
o DRIVES OPERATION– A/M SELECTION, START/ STOP & SEQUENCE
CONTROL
DISTRIBUTION OF OPERATOR STATIONSDISTRIBUTION OF OPERATOR STATIONS
FOR HRSG - 2 Nos
FOR UB 2NosFOR UB - 2Nos
FOR STEAM TURBINES - 2 Nos
FOR BOP SYSTEMS - 2 Nos
PLANT SUPERVISOR 1 NOPLANT SUPERVISOR - 1 NO
Cont’d….
8. CPP DCS –OPERATOR INTERFACECPP DCS OPERATOR INTERFACE
• ENGINEERING STATIONS –2 NosG G S O S os
o FOR PLANT GRAPHICS MODIFICATIONS/ NEW GRAPHICS BUILDING
o FOR APPLICATION SOFTWARE MODIFICATIONS
LOGICS / SEQUENCE CONTROL MODIFICATIONSo LOGICS / SEQUENCE CONTROL MODIFICATIONS
o VALIDATTION OF LOGICS BEFORE DOWNLOADING INTO DPU.
• HISTORIAN STATION 1 No• HISTORIAN STATION –1 No
o FOR HISTORIAN DATA COLLECTION & ARCHIVING.
o DATA QUERY FOR TRIP ANALYSIS/ REPORTS.
o DATA STORAGE INTERVAL IS PROGRAMMABLE
o ARCHIVAL STORAGE TO CD-ROM.
• maxLINK STATION –2 No
o FOR INTERFACING - MARK VI, BMS PLCs, VIBRATION MONITORING SYS
DATA TRANSFER TO DCS OPERATOR STATIONS FROM OTHER SYSo DATA TRANSFER TO DCS OPERATOR STATIONS FROM OTHER SYS
Cont’d….
9. CPP DCS – PANEL MOUNTED SYSTEMSCPP DCS PANEL MOUNTED SYSTEMS
• DISTRIBUTED PROCESS UNIT (DPU)
o PERFORMS DATA ACQUISION , DATA PROCESSING & CONTROLS
o ACQUISITION OF TREND INFORMATION
o LOGGING OF SOE
o CONTINUOUS SCANNING OF I/O MODULES
o EXECUTION OF PREDEFINED LOGICS
•maxNET & ETHERNET SWITCHESmaxNET & ETHERNET SWITCHES
HIGH SPEED NETWORK FOR CONNECTING DPUs, OPERATOR/ENGG
STATIONS, PRINTERS.
• SEQUENCE OF EVENT RECORDING (SOE)
o SOE FUNCTION IS INTEGRAL IN DCS.
o TIME STAMPING WITH “1 mSEC” RESOLUTIONo TIME STAMPING WITH 1 mSEC RESOLUTION
o SOE SIGNALS ARE TAGGED IN MAIN DATABASE
Cont’d….
10. CPP DCS – PANEL MOUNTED SYSTEMSCPP DCS PANEL MOUNTED SYSTEMS
• HART MANAGEMENT SYSTEM (HMS)
o PROVIDED FOR C&I MAINTENANCE PURPOSE
o ALL TRASMITTERS & CONTROL VALVES ARE CONNECTED
o REMOTE ACCESS OF EACH FIELD INSTS. FOR PERIODIC CALIBRATION
o AUTOMATIC GENERATION OF INSTRUMENT DATABASE
- MAKE/ MODEL, DATE OF CONNECTION, DATE OF LAST CALIBRATION
& NEXT CALIBRATION etc.& C O etc
- CALIBRATION PROCEDURE, HISTORY RECORDS
o ON LINE INSTRUMENT STATUS MONITORING
•MASTER CLOCK SYSTEM
o PROVIDED FOR TIME SYNCRONISATION WITH ALL THE CONTROL
SYSTEMS
o CONNECTED TO PLANT DCS, STG SYSTEM, MARK VI, PLCs, VMS
o UNIFIED TIME IS REQUIRED FOR MANAGEMENT REPORTING, TRIPo UNIFIED TIME IS REQUIRED FOR MANAGEMENT REPORTING, TRIP
ANALYSIS, DATA LOGGING etc.
Cont’d….
11. CONTROL OVERVIEW- MAIN EQPTs
SYSTEM/EQUIPMENT PRIMARY CONTROL SECONDARY
MONITOINGMONITOING
GAS TURBINE Mark-VI CPP DCS
STEAM TURBINE CPP DCSSTEAM TURBINE CPP DCS ‐
BACK PR. STEAM TURBINE CPP DCS ‐
UBs‐FUEL,STEAM, WTR & CPP DCS ‐UBs FUEL,STEAM, WTR &
DRN SYSTEMS
CPP DCS
UBs – BURNER CONTROLS BMS PLC CPP DCS
HRSGs‐FUEL, STEAM, WTR &
DRN SYSTEMS
CPP DCS ‐
HRSGs BURNER CONTROLS BMS PLC CPP DCSHRSGs‐BURNER CONTROLS BMS PLC CPP DCS
GAS BOOSTER COMPRESSOR CPP DCS ‐
Cont’d….
12. CONTROL OVERVIEW- BOP SYSTEMS
SYSTEM/EQUIPMENT PRIMARY CONTROL &
MONITORING
SECONDARY
MONITOINGO O G
LCO SYSTEM‐STORAGE, FUEL FWDG for
GTs, HRSGs & UBs
CPP DCS ‐
VANADIUM DOSING SYSTEM CPP DCS ‐
HSD SYSTEM‐STORAGE, FWDG for GTs CPP DCS ‐
HSD CENTRIFUGE CENTRIFUGE LCP CPP DCSHSD CENTRIFUGE CENTRIFUGE LCP CPP DCS
REFINERY GAS SYSTEM CPP DCS ‐
GD‐GFD SYSTEM CPP DCS ‐GD‐GFD SYSTEM CPP DCS ‐
STEAM SYSTEM‐VHP, HP, MP & LP CPP DCS ‐
CONDENSATE SYSTEM CPP DCS ‐
FEED WATER SYSTEM‐DEAE, BFPs CPP DCS ‐
STG, BPTG DRN & BLOWDOWN SYSTEM CPP DCS ‐
UTILITIES ‐POTABLE WATER, IA, PA, N2 CPP DCS ‐
Cont’d….
13. CONTROL OVERVIEW-BOP SYSTEMs
SYSTEM/EQUIPMENT PRIMARY CONTROL SECONDARY
MONITOINGMONITOING
COOLING WATER SYSTEM CPP DCS ‐
DM WATER CIRCULATION CPP DCS ‐DM WATER CIRCULATION CPP DCS ‐
HP NITROGEN SYSTEM CNTRL PNL CPP DCS
HP LP DOSING SYSTEM CPP DCS ‐HP, LP DOSING SYSTEM CPP DCS
GAS BOOSTER COMPRESSOR CPP DCS ‐
PLANT FIRE & GAS SYSTEM DEDICATED PANEL IN CPP DCSPLANT FIRE & GAS SYSTEM DEDICATED PANEL IN
CONTROL ROOM
CPP DCS
COMPRESSED AIR SYSTEM CNTRL PNL IN COMP.
HOUSE
CPP DCS
HOUSE
STEAM & WATER ANALYSIS SYSTEM
for HRSG, UB & BOP
ANALYSER PNL IN SWAS
ROOM
CPP DCS
FLUE GAS ANALYSIS – HRSG & UB CEMS PNL IN ANALYSER
ROOM
CPP DCS
14. PLANT DRIVE CONTROL PHILOSOPHY
FOLLOWING TYPES OF DRIVES ARE ENVISAGED IN CPPFOLLOWING TYPES OF DRIVES ARE ENVISAGED IN CPP:
o ELECTRICAL DRIVES:
HT PUMPS - BFPs, CW PUMPS, FD FANS etc.
LT PUMPS – FUEL FORWARDING PUMPS, DMW, DOSING PUMPS
MOV (INTEGRAL ACTUATOR TYPE) STEAM SYS ISOLATIOMSMOVs (INTEGRAL ACTUATOR TYPE) - STEAM SYS ISOLATIOMS
o PNEUMATIC DRIVES:o PNEUMATIC DRIVES:
CONTROL VALVES
SOLENOID OPERATED VALVES
Cont’d….
15. PLANT DRIVE CONTROL PHILOSOPHY
TYPE OF DRIVE INDICATIONS IN DCS OPERATOR FUNCTIONS
FROM DCSFROM DCS
HT PUMPS & LT PUMPS • READY TO START
• PUMP RUNNING
• AUTO/MANUAL SELECTION
• PUMP START COMMAND
• PUMP TRIPPED • PUMP STOP COMMAND
MOTOR OPERATED VALVES • READY TO START • AUTO/MANUAL SELECTION
• VALVE OPENED
• VALVE CLOSED
/
• OPEN COMMAND
• CLOSE COMMAND
CONTROL VALVES
(REGULATING TYPE)
• VALVE POSITION IN
%
• PROCESS VALUE
• SET POINT
• CONTROLLER AUTO/MANUAL
• CONTROLLER OUTPUT IN %
ON‐OFF/ESD VALVES • VALVE OPENED • AUTO/MANUAL SELECTION
• VALVE CLOSED
/
• VALVE OPEN/CLOSE COMMAND
Cont’d….
16. PLANT DRIVE CONTROL PHILOSOPHY
INDICATIONS/
COMDS
MESSAGE FOR PLANT OPERATOR SIG.SOURCE
MOTOR DRIVEN PUMPS
LOCAL CONTROL
STN (LCS)
- PUMP L/R SECTION
- START/STOP IN LOCAL MODE
LCS
STN (LCS) START/STOP IN LOCAL MODE
READY TO START “START PERMISSIVE & MCC
HEALTHY“FOR DCS OPERATION
SWITCH
BOARD
MCC CKT OK+NO TH
O/L + REM. SECT’D
/A/M ‐ SELECTION MANUAL- OPERATOR INITIATION
AUTO - THROUGH LOGIC SEQ.
DCS HMI
START/ STOP WHEN SELECTD IN MAN MODE DCS HMISTART/ STOP
COMD.
WHEN SELECTD IN MAN. MODE DCS HMI
RUN INDICATION “DRIVE STARTED F/B” FOR
OPERATOR INFORMATION
SWITCH
BOARDOPERATOR INFORMATION BOARD
TRIP INDICATION “DRIVE TRIPPED ON THERMAL
OVERLOAD” FOR OPERATOR
SWITCH
BOARD
CRITICAL
INFORMATION & CORRECTIVE
ACTION
Cont’d….
17. PLANT DRIVE CONTROL PHILOSOPHY
INDICATIONS/
COMDS
MESSAGE FOR PLANT OPERATOR SIG.SOURCE
MOTOR OPERATED VALVES (MOVS)
LOCAL CONTROL
STN (LCS)
- L/R SECTION
- START/STOP IN LOCAL MODE
LCS
STN (LCS) START/STOP IN LOCAL MODE
READY TO START “START PERMISSIVE & ACTR
HEALTHY“FOR DCS OPERATION
ACTR ACTR CKT OK+NO TH
O/L + REM. SECT’D +
NO TRQ TRIPQ
A/M ‐ SELECTION MANUAL- OPERATOR INITIATION
AUTO - THROUGH LOGIC SEQ.
DCS HMI
OPEN/ CLOSE
COMD.
WHEN SELECTD IN MAN. MODE DCS HMI
OPEN/ CLOSE “MOV STATUSF/B” FOR OPERATOR ACTROPEN/ CLOSE
INDICATION
MOV STATUSF/B FOR OPERATOR
INFORMATION
ACTR
Cont’d….
18. DRIVE CONTROL PHILOSPHY
INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL
SOURCESOU C
CONTROL VALVES (PNEUMATIC OPERATED)
A/M SELECTION MANUAL OPERATOR INITIATION DCS HMIA/M ‐ SELECTION MANUAL- OPERATOR INITIATION
USE OF MANUAL LOADER
AUTO THROUGH PID & SET
DCS HMI
AUTO - THROUGH PID & SET
POINT
CONTROL SET
POINT
- BY OPERATOR TO MEET THE
CONTROL REQTS.
- CONTROLLER NEEDS TO BE
AUTO TO FOLLOW THE SET POINT
DCS HMI
AUTO TO FOLLOW THE SET POINT
VALVE POSITION “% OF VALVE OPENING “ FOR
OPERATOR INFORMATION
POSITION
TRAMITTER
Cont’d….
19. DRIVE CONTROL PHILOSPHY
INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL
SOURCESOU C
ON-OFF VALVES (SOLENOID OPERATED)
A/M SELECTION MANUAL OPERATOR INITIATION DCS HMIA/M ‐ SELECTION MANUAL- OPERATOR INITIATION
AUTO - THROUGH LOGIC SEQ.
DCS HMI
OPEN/ CLOSE WHEN SELECTD IN MAN MODE DCS HMIOPEN/ CLOSE
COMD.
WHEN SELECTD IN MAN. MODE DCS HMI
OPEN “VALVE IS FULLY OPENED F/B” FOR VALVE LIMIT
INDICATION
/
OPERATOR INFORMATION SWITCH
CLOSE “VALVE IS FULLY CLOSED F/B” FOR VALVE LIMIT
INDICATION OPERATOR INFORMATION SWITCH
23. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• BOP FUEL SYSTEMS• BOP FUEL SYSTEMS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- FUEL TANK LEVEL CONTROL
- FUEL FORWARDING PUMP CONTROLS & AUTO CHANGEOVER
FILTER SYSTEM DP- FILTER SYSTEM DP
- FUEL PRESSURE AND RECIRCULATION
- FUEL FLOW MEASUREMENT
DRAIN SYSTEM CONTROL & MONITORING- DRAIN SYSTEM CONTROL & MONITORING
- GAS ESD VALVE CONTROL
- GAS SCRUBBER LEVEL CONTROL
- GAS PRESSURE CONTROLS
Cont’d….
24. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• BOP WATER SYSTEMS• BOP WATER SYSTEMS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- DEARATOR LEVEL CONTROL
- BFP CONTROLS FOR HRSG, UB & EXPORT
FEED CONTROL STATION- FEED CONTROL STATION
- COOLING TOWER CONTROLS
- CONDERSER COOLING WATER SYSTEM
AUX COILING WATER SYSTEM- AUX. COILING WATER SYSTEM
- CONDERSATE STORAGE TANK LEVEL CONTROL
- ST CONDENSER LEVEL CONTROL
- CEP CONTROLS
- BLOW DOWN SYSTEMS
Cont’d….
25. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• BOP STEAM SYSTEMS• BOP STEAM SYSTEMS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- VHP- TO - HP STEAM PRDS
- HP - TO – MP STEAM PRDS
MP TO LP PRDS SYSTEM- MP – TO – LP PRDS SYSTEM
- AUX. STEAM PRDS CONTROL
- VHP/ HP HEADER VENT CONTROL
Cont’d….
26. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• HRSG CONTROLSSG CO O S
o IMPLEMENTED IN PLANT DCS
o DEDICATED SYSTEM FOR BURNER CONTROLS
o CONTROL FUNCTIONS
- DRUM LEVEL CONTROLS
- SUPERHEAT STEAM TEMP. CONTROL
- COMBUSTION CONTROL
- DIVERTER CONTROL
- MONITORING OF FEED WATER & STEAM PARAMETERSMONITORING OF FEED WATER & STEAM PARAMETERS
- FLUE GAS PATH TEMP.
- FUEL FLOW MESUREMENT
STEAM & WATER ANALYSIS pH CONDUCTIVITY SILICA- STEAM & WATER ANALYSIS – pH , CONDUCTIVITY, SILICA
- FULE GAS – NOX, SOX, CO MEASUREMENT
- HRSG PROTECTION & TRIP LOGICS
SCANNER & SEAL AIR FAN CONTROLS- SCANNER & SEAL AIR FAN CONTROLS
- DRAIN & VENT SYSTEMS Cont’d….
27. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• UB CONTROLS• UB CONTROLS
o IMPLEMENTED IN PLANT DCS
o DEDICATED SYSTEM FOR BURNER CONTROLSo DEDICATED SYSTEM FOR BURNER CONTROLS
o CONTROL FUNCTIONS
- DRUM LEVEL CONTROLS
SUPERHEAT STEAM TEMP CONTROL- SUPERHEAT STEAM TEMP. CONTROL
- COMBUSTION CONTROL
- FURNACE DRAFT CONTROL
FD FAN & DAMPER CONTROL- FD FAN & DAMPER CONTROL
- MONITORING OF FEED WATER & STEAM PARAMETERS
- FUEL FLOW MESUREMENT
- STEAM & WATER ANALYSIS – pH , CONDUCTIVITY, SILICA
- FULE GAS – NOX, SOX, CO MEASUREMENT
- DRAIN & VENT SYSTEMS
Cont’d….
28. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• STEAM TURBINE CONTROLS• STEAM TURBINE CONTROLS
o IMPLEMENTED IN PLANT DCS
o CONTROL FUNCTIONSo CONTROL FUNCTIONS
- TURBINE GOVERNOR
- OVER SPEED CONTROL & PROTECTION
TERBINE PROTECTION & TRIP LOGICS- TERBINE PROTECTION & TRIP LOGICS
- LO SYSETM
- MONITORING OF STEAM PARAMETERS
Cont’d….
29. PLANT CONTROL FUNCTIONSPLANT CONTROL FUNCTIONS
• MARK VI SYSTEM FOR GAS TURBINE• MARK VI SYSTEM - FOR GAS TURBINE
o DEDICATED CONTROL SYSTEM FOR GAS TURBINE
o HMIs FOR OPERATOR INTERFACE
o ENGG STATION FOR S/W MODIFICATIONS
o CONTROL FUNCTIONS
- GAS TURBINE START UP CONTROLS
- SPEED CONTROLS wrt TO LOAD
- TURBINE FIRING TEMP CONTROLTURBINE FIRING TEMP. CONTROL
- OVER-SPEED CONTROL
- GT PROTECTION & SHUTDOWN INTERLOCKS
FUEL 3 WAY VALVE CONTROL- FUEL 3- WAY VALVE CONTROL
30. COMMUNICATION SYSTEMCOMMUNICATION SYSTEM
• PUBLIC ADDRESS SYSTEM• PUBLIC ADDRESS SYSTEM
o FOR TWO-WAY COMMUNICATION IN CPP FIELD & CONTROL ROOM.
o MASTER CALL STATION IN CONTROL ROOM
o FIELD CALL STATIONS IN STRATEGIC LOCATIONS.
- GT AREA
- HRSG AREA
- UB AREA
- STEAM TURBINE AREA
- FUEL PUMP HOUSE COOLING TOWER BFPS COMP AIR etcFUEL PUMP HOUSE, COOLING TOWER, BFPS, COMP. AIR etc.
• TELEPHONE SYSTEM
EPBAX BASED TELEPHONE SYSTEMo EPBAX BASED TELEPHONE SYSTEM
o TELEPHONE IN CONTROL ROOM, OPERATOR ROOMS & OFFICE ROOMS
o LOCAL ROOMS, SWAS ROOMS ARE PROVIDED WITH TELPHONES.
Cont’d….