MAKING INNOVATIONS MATTER
General presentation
ALTRAN ENGINEERING
CONTENT
1. Introduction
2. Markets / Customers
3. Services
4. Reference projects
1. ALTRAN A GLOBAL ENGINEERING
AND R&D COMPANY
Mission, Figures and Strategy
Key figures
WHO ARE WE?
4
Mission
Industries
Solutions
INNOVATIVE
PRODUCT
DEVELOPMENT
INTELLIGENT
SYSTEMS
LIFECYCLE
EXPERIENCE
INFORMATION
SYSTEMS
MECHANICAL
ENGINEERING
Every day, we bring our clients' most complex projects to life
and we boost their performance through our expertise in
technologies and innovation processes.
2. ALTRAN IN THE NETHERLANDS
What is our local expertise?
Where did we come from and
where do we want to go?
ALTRAN NETHERLANDS – HISTORY,
FACTS & FIGURES
6
OFFICES
Leek
Zwolle
Utrecht
Helmond
Eindhoven
EMPLOYEES
900+
CLIENTS
250+ clients
HISTORY
3. ALTRAN MARKETS
Globally and in the Netherlands
ALTRAN IN THE AUTOMOTIVE BUSINESS: A
GLOBAL PARTNER WITH WORLDWIDE PRESENCE
8
CLIENTS
100+
Top 10
BMW Group, Bosch, Continental, Daimler, Ford, FCA, PSA,
Renault-Nissan, Volkswagen Group, Volvo
INTERNATIONAL
14+ COUNTRIES
Germany
France
Italy
Scandinavia
Spain
United Kingdom
Benelux
Swiss
Austria
USA
China
Morocco
India
Portugal
INNOVATION MAKERS
5.500+
TURNOVER
€450 MIO
ALTRAN AUTOMOTIVE CAPABILITIES TODAY
9
Safety & ADAS
Electrical / Electronic
Powertrain – functional
Vehicle DevelopmentTelematics & Connectivity
Production Planning &
Logistics
ALTRAN NETHERLANDS – INDUSTRIES,
COMPETENCES & CLIENTS
10
Big Data Hardware Engineering
Industrial AutomationEmbedded Software
Front End development Smart Improvement
AUTOMOTIVE,
TRANSPORTATION &
SHIPBUILDING
AEROSPACE,
DEFENCE & RAILWAYS
ENERGY, INDUSTRY
& LIFE SCIENCES
FINANCIAL SERVICES
& PUBLIC SECTOR
TELECOMS & MEDIA
Smart Manufacturing
Systems Engineering
Test & Integration
Applied Modeling Hardware Engineering
Big Data
Embedded Software Test & Integration
Technical Applications
Big Data Hardware Engineering
Industrial AutomationEmbedded Software
Front End development Smart Improvement
Smart Manufacturing
Test & Integration
Big Data Smart Improvement
Technical ApplicationsEmbedded Software
Front End development Test & Integration
Big Data Smart Improvement
Technical ApplicationsEmbedded Software
Front End development Test & Integration
Technical Applications
ALTRAN HELMOND
LOCATED @ AUTOMOTIVE CAMPUS
11
MECHANICAL ENGINEERING
• Benchmarking
• Feasibility studies
• Concept studies
• Patent research
• CAD Design
• Drawing generation
12
pedal force measurement test rig engine testrig for climate chamber
Driven Axle
Mechanical Fail Safe Brake
CALCULATIONS AND SIMULATONS
• FEM Analysis
• Durability
• Crash
• Metal forming
simulation
• Acoustics
• Kinematics
• Vehicle dynamcs
13
PROTOTYPING
• Assembly of prototype components
and systems, concept vehicles and
demonstrators
• Preparation of test cars, press cars
and show models
• Vehicle elongations, modifications
and instrumentation
• Vehicle armoring
• Development and production of test
rigs, welding jigs and control jigs
• Small series production
14
low frequencylow frequency high frequencyhigh frequency climateclimate COPCOP
TESTING SERVICES
15
on components, modules and systems
on shortest possible time (H.A.L.T)
from standard to complex solutions
with modular approach
in various (innovative) materials
including analysis of results
with product optimizing possibilities
on a high quality level
LOW FREQUENCY TESTING
Range of services:
• Collecting /measuring real life road load data
• Translate road load date into test requirements
• Evaluation of durability
• Strength testing
• Test track / road testing
• Analysis of test results
Equipment:
• Wheel force transducers
• 12 Channel road simulator
• 30 Functional test rigs (hydraulic actuators)
• Final inspection laboratory
16
HIGH FREQUENCY TESTING
Range of services:
• Resonance determination
• Endurance testing
• Analysis of test results
Equipment:
• 2x V455 Electro dynamic shakers
• 1x V721 Electro dynamic shaker
• 1x V830 Electro dynamic shaker
• 1x ETS MPA409 Electro dynamic shaker
• 1x ETS BT900 Slip table
• 3x M+P Vibpilot controller
• 1x Lms Test.Lab – Sine controller
17
CLIMATE TESTING
Range of services:
• Functional testing at climatic circumstances
• Thermic lifecycles at a maximum variation speed
of 1 °C/min
• Mechanical lifecycle tests at extreme
temperatures, steady state or temperature cycles
Equipment climate testing:
• Climatic chamber:
▪ -40° - + 80°C / 30 – 95% RH
• 3 Climatic cup boards:
▪ -40° - +150°C / 25-95% RH / 10 m3
18
COP TESTING
Range of services:
• Airbag deployment tests from -40 to + 80°C
incl. High speed video recording from 2
directions.
• COP EG 74/408 static seat tests / dynamic
head impact test on seats and head restraints.
• COP on chassis modules/parts
• COP on industrial and marine engines
Equipment:
• Airbag deployment test chamber
• Head restraint & seatback test rigs
• Hydraulic actuators
19
E-MOBILITY
20
• Thermal management
• Energy management
• Crash safety
• Verification and Validation
• Drive train concepts
• Modular chassis concept
• System integration
• Wiring harness concepts
VEHICLE ARMORING
Programs and services
• From single components to full vehicle protection content
• Passenger cars: all relevant protection levels
• Military systems: supply for LPV´s to MBT´s
21
• Integration of materials
• Various BSEC armor steel grades
• Prototyping – testing - qualification
• Civil and military purposes
• Hot formed process
• Reduction of parts/weight/costs
REFERENCE PROJECTS
BMI – I3
Customer: BMW
Activities: Fatigue testing of the front and rear strut
connection to the body under climate conditions
(- 30°C and +85°C/60%RH). For this test a road load
pattern has been applied to the wheels. The CFRP
body was fixed with flexible elements
23
AUDI – A1
Customer: Audi AG
Roles & Responsibilities:
• CAD/Product Design of doors and tailgate.
Add. fuel filler flap module
Activities:
• Concept design to industrialisation
• CAD design in Catia V5, incl. DMU
• CAE + Testing
• Project Management according to Audi standards
• Launch support
24
APOLLO VREDESTEIN –
WET GRIP TYRE MEASUREMENT TRAILER
Customer: Apollo Vredestein
Activities: Complete development up to production of wet grip tyre measurement trailer based on
the current EU regulation ECE R117.
25
Concept phase Engineering phase Manufacturing Full operation
MAN TRUCK & BUS - METROPOLIS
Customer: MAN Truck & Bus AG
Responsibilities:
• Development of a hybrid refuse collection vehicle,
conceived as a plug-in hybrid refuse collection vehicle
with a.o:
– CO2 Reduction (up to 60%)
– Low noise level <65dB(A) (in Zero-Emission-Mode)
Activities:
• Development lead
– Energy Simulation
– Battery pack - definition and layout
– Driveline concept
– Auxiliary concept
– Truck lay-out
• Project lead
– Project management
– Supplier audit
– Purchasing
– Homologation support
26
BMW – X5 SECURITY
Customer: BMW
Roles & Responsibilities:
Development and build of a complete armouring system on a series
production vehicle, for two different threat levels.
Activities:
• Engineering of steel, glass, fibres, electric
and functional parts.
• Proto build complete vehicle
(series final assembly by OEM)
• Testing of all functional requirements
• Production of steel kit; logistics of other parts
• Supplier chain management
• Certification and homologation of armour system
27
SRE - INNOBUS
Customer:
• Principal: Ministry of Traffic
• Executor: SRE Consortium Regio Eindhoven
Responsibilities:
• CAD Design of LBG (Liquefied Bio Gas) system in bus
• Prototyping of two city busses for Eindhoven
• Overall Project management for consortium
Activities:
• CAD design of LBG system in Catia V5
• CAE analysis
• Replace diesel engine by a gas engine with NoNox
system added on engine
• Realise two city busses which fulfil LBG certification
requirements
28
SUPERBUS
Customer: Technische Universiteit Delft (NL)
Roles & Responsibilities
• Development of complete running gear for
Superbus demonstrator (high speed public
transport with electric propulsion)
Activities:
Detail design of total suspension concept including:
• Front and rear sub frames and wheel
suspensions
• Front wheel steering
• Electro-hydraulic rear wheel steering
• Hydraulic body lift system
• Installation of electric drive system
• CAE analysis on all components
• Proto build and project management
29
2getthere – PEOPLE MOVER
Customer: 2getthere
Roles & Responsibilities:
• Procurement of parts
• Improvement management
• Development of door system
Activities:
• Procurement of parts
• Complete build of electric
prototype vehicles
• Adjustments for fit and finish
Functional in: MASDAR City (Abu Dhabi)
30
2getthere - 2nd GENERATION PEOPLE MOVER
Customer: 2getthere
Responsibilities:
• Development of a autonomous driving vehicle
– Development of rolling platform, body and interior
– Bi-directional driving vehicle
Activities:
• Concept and development
– Energy Simulation
– Battery pack / High Voltage definition and layout
– Driveline concept and detail development
– Chassis module concept and detail development
– Body, interior and exterior concept and development
– Build complete proto vehicles, later on production vehicles
– Define test cases for factory acceptance tests
• Project lead
– Project management
– Supplier selection and management
31
HTM – PEDESTRIAN SAFETY
Customer: HTM (Haagse Tram Maatschappij)
Roles & Responsibilities:
• Development and prototyping of complete Pedestrian
friendly add-on front for a tram. Including lighting.
Activities:
• Concept development, Engineering & CAD design
• Safety & Strength CAE development
• Prototype making & trials
• Proto & Serial supplier sourcing
32
SUMMARY
33
• Experienced engineering partner1.
• One-stop-shop engineering2.
• Solutions for various markets3.
• International orientated, local presence4.
• Part of the Altran Group5.
CONTACT DATA
Altran Engineering B.V.
Automotive Campus 59
5708 JZ Helmond
Phone: + 31 492 56-2000
helmond.engineering@altran.com
www.altran.com
34
MAKING INNOVATIONS MATTER
THANK YOU FOR YOUR ATTENTION!

General_Presentation_Altran_Engineering

  • 1.
    MAKING INNOVATIONS MATTER Generalpresentation ALTRAN ENGINEERING
  • 2.
    CONTENT 1. Introduction 2. Markets/ Customers 3. Services 4. Reference projects
  • 3.
    1. ALTRAN AGLOBAL ENGINEERING AND R&D COMPANY Mission, Figures and Strategy
  • 4.
    Key figures WHO AREWE? 4 Mission Industries Solutions INNOVATIVE PRODUCT DEVELOPMENT INTELLIGENT SYSTEMS LIFECYCLE EXPERIENCE INFORMATION SYSTEMS MECHANICAL ENGINEERING Every day, we bring our clients' most complex projects to life and we boost their performance through our expertise in technologies and innovation processes.
  • 5.
    2. ALTRAN INTHE NETHERLANDS What is our local expertise? Where did we come from and where do we want to go?
  • 6.
    ALTRAN NETHERLANDS –HISTORY, FACTS & FIGURES 6 OFFICES Leek Zwolle Utrecht Helmond Eindhoven EMPLOYEES 900+ CLIENTS 250+ clients HISTORY
  • 7.
    3. ALTRAN MARKETS Globallyand in the Netherlands
  • 8.
    ALTRAN IN THEAUTOMOTIVE BUSINESS: A GLOBAL PARTNER WITH WORLDWIDE PRESENCE 8 CLIENTS 100+ Top 10 BMW Group, Bosch, Continental, Daimler, Ford, FCA, PSA, Renault-Nissan, Volkswagen Group, Volvo INTERNATIONAL 14+ COUNTRIES Germany France Italy Scandinavia Spain United Kingdom Benelux Swiss Austria USA China Morocco India Portugal INNOVATION MAKERS 5.500+ TURNOVER €450 MIO
  • 9.
    ALTRAN AUTOMOTIVE CAPABILITIESTODAY 9 Safety & ADAS Electrical / Electronic Powertrain – functional Vehicle DevelopmentTelematics & Connectivity Production Planning & Logistics
  • 10.
    ALTRAN NETHERLANDS –INDUSTRIES, COMPETENCES & CLIENTS 10 Big Data Hardware Engineering Industrial AutomationEmbedded Software Front End development Smart Improvement AUTOMOTIVE, TRANSPORTATION & SHIPBUILDING AEROSPACE, DEFENCE & RAILWAYS ENERGY, INDUSTRY & LIFE SCIENCES FINANCIAL SERVICES & PUBLIC SECTOR TELECOMS & MEDIA Smart Manufacturing Systems Engineering Test & Integration Applied Modeling Hardware Engineering Big Data Embedded Software Test & Integration Technical Applications Big Data Hardware Engineering Industrial AutomationEmbedded Software Front End development Smart Improvement Smart Manufacturing Test & Integration Big Data Smart Improvement Technical ApplicationsEmbedded Software Front End development Test & Integration Big Data Smart Improvement Technical ApplicationsEmbedded Software Front End development Test & Integration Technical Applications
  • 11.
    ALTRAN HELMOND LOCATED @AUTOMOTIVE CAMPUS 11
  • 12.
    MECHANICAL ENGINEERING • Benchmarking •Feasibility studies • Concept studies • Patent research • CAD Design • Drawing generation 12 pedal force measurement test rig engine testrig for climate chamber Driven Axle Mechanical Fail Safe Brake
  • 13.
    CALCULATIONS AND SIMULATONS •FEM Analysis • Durability • Crash • Metal forming simulation • Acoustics • Kinematics • Vehicle dynamcs 13
  • 14.
    PROTOTYPING • Assembly ofprototype components and systems, concept vehicles and demonstrators • Preparation of test cars, press cars and show models • Vehicle elongations, modifications and instrumentation • Vehicle armoring • Development and production of test rigs, welding jigs and control jigs • Small series production 14
  • 15.
    low frequencylow frequencyhigh frequencyhigh frequency climateclimate COPCOP TESTING SERVICES 15 on components, modules and systems on shortest possible time (H.A.L.T) from standard to complex solutions with modular approach in various (innovative) materials including analysis of results with product optimizing possibilities on a high quality level
  • 16.
    LOW FREQUENCY TESTING Rangeof services: • Collecting /measuring real life road load data • Translate road load date into test requirements • Evaluation of durability • Strength testing • Test track / road testing • Analysis of test results Equipment: • Wheel force transducers • 12 Channel road simulator • 30 Functional test rigs (hydraulic actuators) • Final inspection laboratory 16
  • 17.
    HIGH FREQUENCY TESTING Rangeof services: • Resonance determination • Endurance testing • Analysis of test results Equipment: • 2x V455 Electro dynamic shakers • 1x V721 Electro dynamic shaker • 1x V830 Electro dynamic shaker • 1x ETS MPA409 Electro dynamic shaker • 1x ETS BT900 Slip table • 3x M+P Vibpilot controller • 1x Lms Test.Lab – Sine controller 17
  • 18.
    CLIMATE TESTING Range ofservices: • Functional testing at climatic circumstances • Thermic lifecycles at a maximum variation speed of 1 °C/min • Mechanical lifecycle tests at extreme temperatures, steady state or temperature cycles Equipment climate testing: • Climatic chamber: ▪ -40° - + 80°C / 30 – 95% RH • 3 Climatic cup boards: ▪ -40° - +150°C / 25-95% RH / 10 m3 18
  • 19.
    COP TESTING Range ofservices: • Airbag deployment tests from -40 to + 80°C incl. High speed video recording from 2 directions. • COP EG 74/408 static seat tests / dynamic head impact test on seats and head restraints. • COP on chassis modules/parts • COP on industrial and marine engines Equipment: • Airbag deployment test chamber • Head restraint & seatback test rigs • Hydraulic actuators 19
  • 20.
    E-MOBILITY 20 • Thermal management •Energy management • Crash safety • Verification and Validation • Drive train concepts • Modular chassis concept • System integration • Wiring harness concepts
  • 21.
    VEHICLE ARMORING Programs andservices • From single components to full vehicle protection content • Passenger cars: all relevant protection levels • Military systems: supply for LPV´s to MBT´s 21 • Integration of materials • Various BSEC armor steel grades • Prototyping – testing - qualification • Civil and military purposes • Hot formed process • Reduction of parts/weight/costs
  • 22.
  • 23.
    BMI – I3 Customer:BMW Activities: Fatigue testing of the front and rear strut connection to the body under climate conditions (- 30°C and +85°C/60%RH). For this test a road load pattern has been applied to the wheels. The CFRP body was fixed with flexible elements 23
  • 24.
    AUDI – A1 Customer:Audi AG Roles & Responsibilities: • CAD/Product Design of doors and tailgate. Add. fuel filler flap module Activities: • Concept design to industrialisation • CAD design in Catia V5, incl. DMU • CAE + Testing • Project Management according to Audi standards • Launch support 24
  • 25.
    APOLLO VREDESTEIN – WETGRIP TYRE MEASUREMENT TRAILER Customer: Apollo Vredestein Activities: Complete development up to production of wet grip tyre measurement trailer based on the current EU regulation ECE R117. 25 Concept phase Engineering phase Manufacturing Full operation
  • 26.
    MAN TRUCK &BUS - METROPOLIS Customer: MAN Truck & Bus AG Responsibilities: • Development of a hybrid refuse collection vehicle, conceived as a plug-in hybrid refuse collection vehicle with a.o: – CO2 Reduction (up to 60%) – Low noise level <65dB(A) (in Zero-Emission-Mode) Activities: • Development lead – Energy Simulation – Battery pack - definition and layout – Driveline concept – Auxiliary concept – Truck lay-out • Project lead – Project management – Supplier audit – Purchasing – Homologation support 26
  • 27.
    BMW – X5SECURITY Customer: BMW Roles & Responsibilities: Development and build of a complete armouring system on a series production vehicle, for two different threat levels. Activities: • Engineering of steel, glass, fibres, electric and functional parts. • Proto build complete vehicle (series final assembly by OEM) • Testing of all functional requirements • Production of steel kit; logistics of other parts • Supplier chain management • Certification and homologation of armour system 27
  • 28.
    SRE - INNOBUS Customer: •Principal: Ministry of Traffic • Executor: SRE Consortium Regio Eindhoven Responsibilities: • CAD Design of LBG (Liquefied Bio Gas) system in bus • Prototyping of two city busses for Eindhoven • Overall Project management for consortium Activities: • CAD design of LBG system in Catia V5 • CAE analysis • Replace diesel engine by a gas engine with NoNox system added on engine • Realise two city busses which fulfil LBG certification requirements 28
  • 29.
    SUPERBUS Customer: Technische UniversiteitDelft (NL) Roles & Responsibilities • Development of complete running gear for Superbus demonstrator (high speed public transport with electric propulsion) Activities: Detail design of total suspension concept including: • Front and rear sub frames and wheel suspensions • Front wheel steering • Electro-hydraulic rear wheel steering • Hydraulic body lift system • Installation of electric drive system • CAE analysis on all components • Proto build and project management 29
  • 30.
    2getthere – PEOPLEMOVER Customer: 2getthere Roles & Responsibilities: • Procurement of parts • Improvement management • Development of door system Activities: • Procurement of parts • Complete build of electric prototype vehicles • Adjustments for fit and finish Functional in: MASDAR City (Abu Dhabi) 30
  • 31.
    2getthere - 2ndGENERATION PEOPLE MOVER Customer: 2getthere Responsibilities: • Development of a autonomous driving vehicle – Development of rolling platform, body and interior – Bi-directional driving vehicle Activities: • Concept and development – Energy Simulation – Battery pack / High Voltage definition and layout – Driveline concept and detail development – Chassis module concept and detail development – Body, interior and exterior concept and development – Build complete proto vehicles, later on production vehicles – Define test cases for factory acceptance tests • Project lead – Project management – Supplier selection and management 31
  • 32.
    HTM – PEDESTRIANSAFETY Customer: HTM (Haagse Tram Maatschappij) Roles & Responsibilities: • Development and prototyping of complete Pedestrian friendly add-on front for a tram. Including lighting. Activities: • Concept development, Engineering & CAD design • Safety & Strength CAE development • Prototype making & trials • Proto & Serial supplier sourcing 32
  • 33.
    SUMMARY 33 • Experienced engineeringpartner1. • One-stop-shop engineering2. • Solutions for various markets3. • International orientated, local presence4. • Part of the Altran Group5.
  • 34.
    CONTACT DATA Altran EngineeringB.V. Automotive Campus 59 5708 JZ Helmond Phone: + 31 492 56-2000 helmond.engineering@altran.com www.altran.com 34
  • 35.
    MAKING INNOVATIONS MATTER THANKYOU FOR YOUR ATTENTION!