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30 / 11 / 2012 
“Give shape to ideas that drive the world” 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
COMPANY OVERVIEW
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
Founded in 1978 by Giovanni Forneris – who was trained at the Fiat’s Styling Centre and with the most prestigious designers and body-makers in Turin, including Mr. Michelotti and Mr. Giugiaro – the company has been working, since the beginning, to harmonize two key factors of the industrial culture in Piedmont: artisanal care to quality and details and technology innovation. 
Over the years CECOMP has been gradually growing, based on both the continuous investments in new technology/ infrastructure and the extension of its product/service range. 
More recently the two sons of Giovanni got gradually the operative reins of the company: Gianluca, in charge of technical/commercial activities, and Paolo, responsible of the financial/administrative issues. The founder is still at the top, in the role of president. 
Nowadays CECOMP, as part of the ANFIA (Italian Association of the Automotive Industry), gives shape to ideas developed by designers, style centres, R&D departments of vehicle’s OEMs around the world. It performs all types of activities at style development phase, prototype stage, industrialization, as well as "turnkey" projects, up to the small-series production & supply of complete vehicles. 
2 
BACKGROUND
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
3 
CAS/CAD/CAD/CAM 
N.C. MILLING 
STYLE MODELING 
PAINTING & FINISHING 
TOOLING 
HAMMER FORMING 
SHEET METAL STAMPING 
RESIN MOLDING 
METROLOGY 
ASSEMBLING 
PROTOTYPES & 
SPECIAL VEHICLES 
ELECTRIC VEHICLES 
ACTIVITIES OF THE COMPANY 
Style Models 
& 
Show Cars 
Tooling 
& 
Parts 
Vehicles
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
4 
VEHICLES
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
Various prototyping stages are required according to the complexity of the design. CECOMP have always used the most effective combination of human capabilities and high-technology to provide a prototype for the validation stage within the shortest possible space of time. 
The reduction in times and costs is guaranteed by the use of dedicated technologies for each specific component, always ensuring an ultra-high- quality product. 
The flexibility of our facility guarantees maximum discretion and privacy in working areas at all times. 
5 
RUNNING PROTOTYPES 
VEHICLES
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
PROTOTYPE ASSEMBLING 
Each step of a vehicle assembling, from jigs conception and construction to the final assembly on metrological plate (with control tools for parts positioning), can be performed in accordance with our quality certifications and Client’s specifications. 
Dedicated and secreted areas can be set-up, with needed size, equipment, engineers and work procedure. Support of all internal departments. 
Based on the extensive experience developed by working with different OEMs and parts suppliers worldwide, a significant support can be given also for the 
6 
VEHICLES 
earlier phase of prototype study (layout, BOM, selection of carry-over parts, parts sourcing, …..).
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
ELECTRIC/HYBRID VEHICLES: 
CECOMP holds specific experience in development, validation and production of an innovative electric car (at present, about 1’000 units/year): 
- Complete car development, including: styling models, CAS/CAD/CAE/CAM engineering, prototyping, testing, tooling, validation, certification and SOP (in 24 months). 
- New Chassys, B.I.W., Electric/Hybrid P.W.T., Interior/Exterior Trims, in respect of weight, drive range, lifespan, and safety targets. 
7 
VEHICLES
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
SPECIAL VEHICLES 
8 
Customized and Armoured cars 
VEHICLES
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
RESTORATION 
9 
ALFA ROMEO CANGURO 
Restoration of unique prototype 
No cad data available 
Original materials 
VEHICLES
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
SUB-GROUPS ASSEMBLING 
An extensive experience has been developed in assembly jigs, control tools, metal-sheet parts connection and relevant value to cost trade-off for small and medium-series production. 
From simple sub-groups to complete vehicle-body, made of different kind of metals (steel, HSS, aluminum) and their combination. 
Welding/riveting tools (TIG and MIG welding, electron discharge machine, rivets, …), manual and robotized. 
10 
VEHICLES
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
CECOMP has a dedicated workshop for low volume BIW assembling, who can reach up to 10 BIW per day (up to 20, with few integrations). 
End-of-line laser dimensional control to certificate each car-body assembled. 
11 
CAR-BODY ASSEMBLING 
VEHICLES
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
Equipments: 
COORD3 MCT Star Light 60.25.20 Gantry automatic measuring machine (work area: X: 6000, Y: 2500, Z: 2000 mm). 
Gantry DEA mod. BETA (work area: 1200x2000x1000 to 5000x2300x2000 mm). 
Internal metrological department, able to control every step of tooling and prototypes realization: 
Positioning control; 
- Reverse engineering 
- Complete car-body dimensional control 
- Assembly jigs control; 
- doors assembly control during process… 
12 
Control and Reports in Production 
Working centre COORD mod. TR32 with PC display (work area: 3200x1300x1000 mm). 
No. 3 FARO PLATINUM machine portable measurement arm light 7 axes with 3D laser Scanner for the control and scanning. 
METROLOGY
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
13 
SOME SHOWCARS (1) 
FERRARI SUPER AMERICA 
BOLLORE’ BLUE CAR I 
TOYOTA MR-J 
Running prototype totally hand- made in aluminum 
BMW ZAGATO ROADSTER 
TOYOTA UUV 
LANCIA FULVIA 
Running prototype totally hand-made in aluminum 
HONDA CIVIC SHOW AR 
TOYOTA RSC SHOW CAR
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
14 
SOME SHOWCARS (2) 
CHANGAN CD101 
KIA CEE’D 
TOYOTA YARIS CABRIO 
FIORAVANTI SKILL 
MASERATI CHICANE 
WEBASTO LIGHT 
TOYOTA IQ CONCEPT 
ICONA FUSELAGE
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
15 
SOME SHOWCARS (3) 
BMW ZAGATO COUPE’ 
NLV QUANT 
IED X1/99 
ICONA VULCANO
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
16 
TOOLING & PARTS
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
TOOLING 
Starting from a CAD file of a part/sub-system and according to the number of parts to be produced, tooling office is able to develop the complete set of tools, through all the steps of the proprietary procedure. Senior experts from the workshop work besides CAD/CAM engineers, since the beginning, in order to perform initial checks on the part’s shape and address the suitable development of production process/tooling. 
Sheet metal forming simulations are then used to verify and tune the details of geometry. 
Final checks/trials/tuning of tools, made before approval. 
Tooling Engineering experience: 
Hammer-forming; Sheet-metal stamping; 
Thermo-plastics; Hand-made FRP; 
Assembly jigs; Metrological tools (master cubing); 
Glazing forming; Policarbonate forming; 
17 
TOOLING & PARTS
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
HAMMER FORMING 
A unique team of hand-hammer craftsmen and dedicated tools can be involved to manufacture real sheet parts, very quickly and with residual investments. 
This capability is peculiar for: 
•new products developments (early sampling), 
•style models (functional), 
•show-cars, 
•one-offs, 
•restoration of historical vehicles. 
18 
TOOLING & PARTS
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
SHEET METAL STAMPING 
Extensive capability to manufacture small to large pieces of different sheet-metal (steel, HSS and aluminum), from Client’s tooling or, if required, starting from 3D geometry of the desired part and then develop, set-up and validate the complete production process and its relevant tooling. 
7 Hydraulic and 4 Mechanical Presses up to 1’200 t. 
4 Laser-cutting Machines (2D & 3D) and a dedicated Assembly Workshop. 
CECOMP is able to supply finished parts and assembled subgroups, just-in-time to Client’s plants. 
19 
TOOLING & PARTS
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
ISO 9001:2008 
QUALITY 
ISO/TS 16949:2009 
ORGANIZATION 
20
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
ITALY 
- CECOMP S.p.A. 
HQ 
PROTOTYPING, TOOLING, B.I.W. 
- BC S.r.l. 
VEHICLE PRODUCTION 
- SELTAP S.r.l. 
UPHOLSTERY 
SLOVENIA 
- CECOMP D.o.o. 
HIGH VOLUME STAMPING 
CHINA 
- ICONA Ltd. 
DESIGN, ENG., PROTOTYPING 
21 
LOCATIONS
30 / 11 / 2012 
CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 
THANK YOU FOR KIND ATTENTION 
22

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Cecomp presentazione azienda

  • 1. 30 / 11 / 2012 “Give shape to ideas that drive the world” CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES COMPANY OVERVIEW
  • 2. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES Founded in 1978 by Giovanni Forneris – who was trained at the Fiat’s Styling Centre and with the most prestigious designers and body-makers in Turin, including Mr. Michelotti and Mr. Giugiaro – the company has been working, since the beginning, to harmonize two key factors of the industrial culture in Piedmont: artisanal care to quality and details and technology innovation. Over the years CECOMP has been gradually growing, based on both the continuous investments in new technology/ infrastructure and the extension of its product/service range. More recently the two sons of Giovanni got gradually the operative reins of the company: Gianluca, in charge of technical/commercial activities, and Paolo, responsible of the financial/administrative issues. The founder is still at the top, in the role of president. Nowadays CECOMP, as part of the ANFIA (Italian Association of the Automotive Industry), gives shape to ideas developed by designers, style centres, R&D departments of vehicle’s OEMs around the world. It performs all types of activities at style development phase, prototype stage, industrialization, as well as "turnkey" projects, up to the small-series production & supply of complete vehicles. 2 BACKGROUND
  • 3. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 3 CAS/CAD/CAD/CAM N.C. MILLING STYLE MODELING PAINTING & FINISHING TOOLING HAMMER FORMING SHEET METAL STAMPING RESIN MOLDING METROLOGY ASSEMBLING PROTOTYPES & SPECIAL VEHICLES ELECTRIC VEHICLES ACTIVITIES OF THE COMPANY Style Models & Show Cars Tooling & Parts Vehicles
  • 4. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 4 VEHICLES
  • 5. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES Various prototyping stages are required according to the complexity of the design. CECOMP have always used the most effective combination of human capabilities and high-technology to provide a prototype for the validation stage within the shortest possible space of time. The reduction in times and costs is guaranteed by the use of dedicated technologies for each specific component, always ensuring an ultra-high- quality product. The flexibility of our facility guarantees maximum discretion and privacy in working areas at all times. 5 RUNNING PROTOTYPES VEHICLES
  • 6. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES PROTOTYPE ASSEMBLING Each step of a vehicle assembling, from jigs conception and construction to the final assembly on metrological plate (with control tools for parts positioning), can be performed in accordance with our quality certifications and Client’s specifications. Dedicated and secreted areas can be set-up, with needed size, equipment, engineers and work procedure. Support of all internal departments. Based on the extensive experience developed by working with different OEMs and parts suppliers worldwide, a significant support can be given also for the 6 VEHICLES earlier phase of prototype study (layout, BOM, selection of carry-over parts, parts sourcing, …..).
  • 7. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES ELECTRIC/HYBRID VEHICLES: CECOMP holds specific experience in development, validation and production of an innovative electric car (at present, about 1’000 units/year): - Complete car development, including: styling models, CAS/CAD/CAE/CAM engineering, prototyping, testing, tooling, validation, certification and SOP (in 24 months). - New Chassys, B.I.W., Electric/Hybrid P.W.T., Interior/Exterior Trims, in respect of weight, drive range, lifespan, and safety targets. 7 VEHICLES
  • 8. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES SPECIAL VEHICLES 8 Customized and Armoured cars VEHICLES
  • 9. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES RESTORATION 9 ALFA ROMEO CANGURO Restoration of unique prototype No cad data available Original materials VEHICLES
  • 10. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES SUB-GROUPS ASSEMBLING An extensive experience has been developed in assembly jigs, control tools, metal-sheet parts connection and relevant value to cost trade-off for small and medium-series production. From simple sub-groups to complete vehicle-body, made of different kind of metals (steel, HSS, aluminum) and their combination. Welding/riveting tools (TIG and MIG welding, electron discharge machine, rivets, …), manual and robotized. 10 VEHICLES
  • 11. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES CECOMP has a dedicated workshop for low volume BIW assembling, who can reach up to 10 BIW per day (up to 20, with few integrations). End-of-line laser dimensional control to certificate each car-body assembled. 11 CAR-BODY ASSEMBLING VEHICLES
  • 12. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES Equipments: COORD3 MCT Star Light 60.25.20 Gantry automatic measuring machine (work area: X: 6000, Y: 2500, Z: 2000 mm). Gantry DEA mod. BETA (work area: 1200x2000x1000 to 5000x2300x2000 mm). Internal metrological department, able to control every step of tooling and prototypes realization: Positioning control; - Reverse engineering - Complete car-body dimensional control - Assembly jigs control; - doors assembly control during process… 12 Control and Reports in Production Working centre COORD mod. TR32 with PC display (work area: 3200x1300x1000 mm). No. 3 FARO PLATINUM machine portable measurement arm light 7 axes with 3D laser Scanner for the control and scanning. METROLOGY
  • 13. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 13 SOME SHOWCARS (1) FERRARI SUPER AMERICA BOLLORE’ BLUE CAR I TOYOTA MR-J Running prototype totally hand- made in aluminum BMW ZAGATO ROADSTER TOYOTA UUV LANCIA FULVIA Running prototype totally hand-made in aluminum HONDA CIVIC SHOW AR TOYOTA RSC SHOW CAR
  • 14. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 14 SOME SHOWCARS (2) CHANGAN CD101 KIA CEE’D TOYOTA YARIS CABRIO FIORAVANTI SKILL MASERATI CHICANE WEBASTO LIGHT TOYOTA IQ CONCEPT ICONA FUSELAGE
  • 15. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 15 SOME SHOWCARS (3) BMW ZAGATO COUPE’ NLV QUANT IED X1/99 ICONA VULCANO
  • 16. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES 16 TOOLING & PARTS
  • 17. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES TOOLING Starting from a CAD file of a part/sub-system and according to the number of parts to be produced, tooling office is able to develop the complete set of tools, through all the steps of the proprietary procedure. Senior experts from the workshop work besides CAD/CAM engineers, since the beginning, in order to perform initial checks on the part’s shape and address the suitable development of production process/tooling. Sheet metal forming simulations are then used to verify and tune the details of geometry. Final checks/trials/tuning of tools, made before approval. Tooling Engineering experience: Hammer-forming; Sheet-metal stamping; Thermo-plastics; Hand-made FRP; Assembly jigs; Metrological tools (master cubing); Glazing forming; Policarbonate forming; 17 TOOLING & PARTS
  • 18. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES HAMMER FORMING A unique team of hand-hammer craftsmen and dedicated tools can be involved to manufacture real sheet parts, very quickly and with residual investments. This capability is peculiar for: •new products developments (early sampling), •style models (functional), •show-cars, •one-offs, •restoration of historical vehicles. 18 TOOLING & PARTS
  • 19. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES SHEET METAL STAMPING Extensive capability to manufacture small to large pieces of different sheet-metal (steel, HSS and aluminum), from Client’s tooling or, if required, starting from 3D geometry of the desired part and then develop, set-up and validate the complete production process and its relevant tooling. 7 Hydraulic and 4 Mechanical Presses up to 1’200 t. 4 Laser-cutting Machines (2D & 3D) and a dedicated Assembly Workshop. CECOMP is able to supply finished parts and assembled subgroups, just-in-time to Client’s plants. 19 TOOLING & PARTS
  • 20. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES ISO 9001:2008 QUALITY ISO/TS 16949:2009 ORGANIZATION 20
  • 21. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES ITALY - CECOMP S.p.A. HQ PROTOTYPING, TOOLING, B.I.W. - BC S.r.l. VEHICLE PRODUCTION - SELTAP S.r.l. UPHOLSTERY SLOVENIA - CECOMP D.o.o. HIGH VOLUME STAMPING CHINA - ICONA Ltd. DESIGN, ENG., PROTOTYPING 21 LOCATIONS
  • 22. 30 / 11 / 2012 CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES THANK YOU FOR KIND ATTENTION 22