This document summarizes information about Free Form A/S, a company that designs and manufactures high-precision vacuum tools and packaging machines. It describes two of Free Form's rotary form-and-seal packaging machines, the WorkStation I and WorkStation II, which are used for blister packaging of small to medium production quantities. Key features of the machines are also listed, along with optional add-ons. The document then provides specifications, dimensions, and information about Free Form's capabilities in tooling, prototyping, and supplying packaging materials.

1. FREE FORM
precision tools
Part of the future
WORKSTATION I & II

2. FREE FORM A/S
FREEFORM A/S leads the market in developing unique,
effi cient and cost eff ective solutions for a wide range of pack-aging
applications.
Since our start in 2000, we have experienced a rapid and
continuous growth designing and manufacturing high preci-sion
vacuum tools for automatic packaging machines.
We have recently moved into new modern facilities, covering
1.600 m2
Machine and Foil department
In 2013 we expanded our line of business, when we acquired
the exclusive rights to manufacture the most advanced half
automatic rotary form and seal packaging machine, available
on the market.
Our machine and foil department resides in a nearby sepa-rate
dedicated facility covering 600 m2, optimized for pro-duction
to the medical industry
Worldwide net
All solutions supplied by FREEFORM are based on our funda-mental
packaging and production expertise, personalized
consultation, and our experienced worldwide net of profes-sional
sales- and service partners.

3. For blister packing of small to medium production quantities
FREEFORM A/S presents the 525 and 725 Workstations
I and II.
Just-In-Time manufacturing
Besides the possibility of just-in-time blister production, the
FREEFORM A/S Workstations enables our customers to ben-efi
t from an innovative stainless steel design, maximum reli-ability,
and the fl exibility to add options that meet individual
needs in terms of technical demands, productivity and opera-tor
FREEFORM WorkStation Series
friendly ergonomics.
Low start-up costs
The FREEFORM A/S Workstations effi ciently produce opti-mal
blister packs at very low start-up costs. As the machines
are capable of both forming and sealing blisters, stocks of
preformed blisters are no longer necessary
CE-documented safety
The compact machines have very small footprints and incor-porate
industry leading design, innovative technology, unsur-passed
quality, and CE-documented safety.
Highlights
» 2 -station rotary machines for combined
blister forming and sealing
» Capable of separate forming or sealing operation
» Designed for low to medium blister production quantities
(up to 1. mio packages a year)
» Innovative all Stainless/Aluminum and
CE-approved industrial design
» Operator and service friendly construction and ergonomics
» Flexible ergonomic options for operator protection
» Quick change of form/seal tools and
form/seal plates from the front
» All production parameters saved in easy accessible programs
» Programmable password protection of program data
» Two sizes : 525 x 325 mm / 725 x 425 mm
» Option for mould cooling
» Option for diff erent forming / sealing temperatures
and pressures
» Cleanroom and validation ready
WorkStation I WorkStation II

4. The FREEFORM WorkStation I 525/725 is our top of the
line, semi-automatic rotary form & seal packaging machine.
The WorkStation I is the preferred choice for the medical/
medico community, and sets the bar with a wide range of
standard features and optional features that covers all needs
for fx. data logging and a 100% PLC controlled touch inter-face
of all working and production parameters.
WORKSTATION I

5. Standard features for the WorkStation I
» Programmable logic control (Parker)
» Built-in intelligent system for all production data to be
saved in multiple programs
» Two-hand START/STOP system for Manual and Auto
Mode
» Emergency STOP push buttons (2)
» Multicolor light signal for operator info
» Dual high power pneumatic main cylinders
» Servo driven semi-automatic 180° reversing turntable
» Possibility of 1-station production
» Proportional valves installed for controlling vacuum and
blowing pressures
» Filter, Regulator & Pressure gauge installed on airline
» Programmable proportional valve to adjust heated plate
pressure
» Rotary table perimeter soft protection
» Easy access through front of machine for tooling
changeover or maintenance
» CE certifi ed
Color touch screen operator interface (Proface) includes:
» Manual / Auto mode
» Auto page showing program number, temperatures,
counter, current and next operation
» Counter displays number of performed forming and
sealing cycles,
» Full forming and sealing production data storage with
memory for up to 75 diff erent programs
» Digital temperature controller on screen display in
degrees Fahrenheit or Celsius with alarms
» Programmable forming and sealing temperatures, air
pressures and timers
» Password protection of program data
» Complete manual control of all individual functions for
easy set up and production change
» Turntable jog
» Low air pressure sensor with alarms
» System start-up activates machinery in sequences during
initial start
» On-screen system errors machine diagnostics for
troubleshooting
» On-screen alarms. Alarm icon launches and fl ashes.
Alarm data may be accessed from the touch screen.
– The choice of the medical community

6. The FREEFORM WorkStation 525/725 II is our price wor-thy,
semi-automatic rotary form & seal packaging machine.
It is similar to the WorkStation I in basic construction, work-ing
principles and quality.
FREEFORM has developed the WorkStation II, as an answer
to the demand for a high quality blister packaging solution,
without the need for the more advanced functions and pa-rameter
controls of the WorkStation I.
WORKSTATION II

7. Standard features for the WorkStation II
» Programmable logic control
» Built-in intelligent system for setting of
temperatures and timers.
» Easy manual adjustment of forming and sealing pressures
» Process cycle lamps
» Possibility for production on one mould station
(requires 1 mould only)
» Emergency STOP push button
» Filter, Regulator & Pressure gauge installed on airline
» Heated forming / sealing plate
» Choice of dual or single high power pneumatic
main cylinders
» Rotary table perimeter soft protection
» Easy access through front of machine for
tooling changeover or maintenance
» CE certifi ed
Color touch screen operator interface includes:
» Manual / Auto mode
» Auto page showing program number, temperatures,
counter, current and next operation
» Counter displays number of performed forming and
sealing cycles,
» Programmable forming/sealing temperatures and timers
» Digital temperature controller on screen display in
degrees Fahrenheit or Celsius with alarms
» Complete manual control of all individual machine
functions for set up
» Low air pressure sensor with alarms
» System start-up activates machinery in sequences
during initial start
» Process cycle lamps
» Possibility for production on one mould station
(requires 1 mould only)
» On-screen system errors machine diagnostics for
troubleshooting
» On-screen alarms.
(Alarm icon launches and light fl ashes).
Alarm data may be accessed from the touch screen.
– Value packed performance

8. Other options :
FREEFORM A/S delivers complete solutions. This means we
are able to deliver any kind of equipment needed for setting
up an optimal complete production solution.
Other options include :
» Full Beckhoff Control System (PLC, Servo drive,
12” Touch Screen, Direct Ethernet access aso.)
- Connection for Production Data Logging* (Data
delivered in *.csv fi le) *requires full Beckhoff system
- Connection for external storage of programs
(I/O Ethernet or USB) *requires full Beckhoff system
» I /O/D/P Qualifi cation and Validation
» Second heating plane for diff erent form/seal
temperatures and fi tted sealing edge.
» Cleanroom option
» Centralized pneumatical exhaust for clean room outtake
» MAP Gas fl ushing systems
» MAP headspace gas analysers
» Material cutters and punchers
» Roller die cutters
» Speed loaders for fi lling blisters
» Printing solutions
» Compressors
» Peel, Leak and Burst testers
» Casters with locking wheels
» Camera detection
» Barcode readers
» Data exchance with SAP or similar
Custom features quoted on request...
OPTIONS
Optional highlights
» Optional built-in mould
cooling connection
» Mould platen with
integrated cooling
» Quick change connection
» Boe-Therm integrated 3.6 KW Chilling unit
Optional ergonomic lift system
» Improvement of operator ergonomics
» Variable adjustment of working height
» Work from a standing or sitting position
Optional integrated
shelf system
» Easy operator acces to
materials and products
» Ergonomic and multi
adjustable
Optional pneumatic puncher
» Punching of EURO hole
» Punching of other holes
and shapes
» For mounting on
integrated shelf system or
as a stand-alone unit

9. Standard WorkStation I-II WorkStation I-II with all options
Width Depth Height
525 W.S. I 1140 1005 1630
725 W.S. I 1350 1185 1630
525 W.S. II 1132 1132 1620
725 W.S. II 1342 1170 1620
Width D/Plane2 H/Lift
525 W.S. I 1140 1256 1530-1800
725 W.S. I 1350 1436 1530-1800
525 W.S. II 1132 1240 1530-1800
725 W.S. II 1342 1420 1530-1800
Dimensions are subject to change without notice. Neither FREEFORM A/S nor our distributors are responsible for typographical errors.
MACHINE DIMENSIONS

10. SPECIFICATIONS
Electric, standard (Options available) 400 Volts / 3 PH / 16 Amps
Compressed air: 8 bar / 116 psi at 500 L/min (Peak)
Recommended min. compressed air tank size 150 L
Control 24 Volts AC
Heating system (525) Cartridges 4 x 500 W
Heating system (525 w. optional heating plane 2) Cartridges 8 x 500 W
Heating system (725) Cartridges 6 x 350 W
Heating system (725 w. optional heating plane 2) Cartridges 12 x 350 W
Optional dual pneumatic main cylinder (525 + 725) 1-2 cylinders Ø 200 mm
Temperature range for forming and sealing (std.) 50-180°C
Maximum mould size (525) 525 mm (20,6”) x 325 mm (12,8”) x 130 mm (5,1”)
Maximum mould size (725) 725 mm (28,5”) x 425 mm (16,7”) x 130 mm (5,1”)
Maximum forming and sealing area Same as max. mould size
Max blister depth 120mm (4,7”)
Cycle speed (Forming and Sealing) 100-180 cycles / hour (x number of mould cavities)
Working height standard (+ tooling height) 75cm (30”)
Working height with lift option (+ tooling height) 65 cm (26”) to 100 cm (36”)
Weight WS I (depending on options) 525: 485-585kg, 725: 525-625kg
Weight WS II (depending on options) 525: 430-530kg, 725: 490-560kg

11. The FREEFORM Advantage
FREEFORM is continuously working with various leading
packaging material manufacturers all over the world, to create
solutions covering our customer´s needs and requirements.
Our ability to design, build, CNC machine and test function-ality
in-house, gives our customers real value for money solu-tions.
3D printed prototypes
We have the capability to 3D print blister prototypes in-house
at the lowest possible cost.
In close cooperation with our customers, all projects are
viewed from the standpoints of overall cost, functionality and
aesthetics.
We believe that a commercially successful and inexpensive
design is one of the key factors when bringing a new product
to the market.
The design should meet customer requirements by both min-imizing
manufacturing costs, be functional and eye catching.
All solutions supplied by FREEFORM A/S are based on our
fundamental packaging and production expertise and per-sonalized
consultation
FREEFORM DELIVERS SOLUTIONS
Tooling Machinery Blister design
SOLUTIONS AND INNOVATION
Film & Foil
SOLUTIONS Prototyping

12. FOIL DEPARTMENT
We have at FREEFORM established a brand new produc-tion
facility, for the manufacturing of pre-cut foil and lidding
material.
We ship pre-cut material all over the world, at very competi-tive
We will happy to prove our competitive price levels and
industry leading quality, by forwarding a non-binding off er for
your specifi c needs.
The clean room is purpose build for punching and cutting con-sumables
in a controlled environment.
Material certifi cates
Our entire stock of raw material has 100% traceability back to
the original manufacturer of the raw material!
We are happy to issue material certifi cates on all our deliver-ies
Materials Available
We keep an extensive range of consumables in stock, ready
for immediate processing and shipment
We can also supply other consumables on request
FREE FORM
precision tools
price levels.
if inquired.
Blister Material
» Blue Tinted PET-G, from 0.2mm up to 0,9mm
» Clear PET-GAG, from 0,2mm up to 0,9mm
» PVC from 0,25mm up to 0,9mm
Lidding Material
» TYVEK, Coated
» Medical Paper, Coated
» Alu foil, Punch through
» Alu foil, Peel
» We can also supply a wide variety of other lidding
materials on request
Packaging
Depending on customer requirements we can off er standard
single bagging, or double bagging for clean room use.
We package the processed foil and lidding material according
ttoo ccuussttoommeerr rreeqquueesstt..
Hjulmagervej 1 | DK-7100 Vejle | Tel.: Part of the future +45 7585 2625 | info@free-form.dk | www.free-form.dk