Suyog Engineers take this opportunity in introducing ourselves as a manufacturing and trading company based in Pune, Maharashtra, India. The company is established to serve the different types of products to battery industries. We are submitting the Introduction along with product details.
Software Development Life Cycle By Team Orange (Dept. of Pharmacy)
Suyog Engineers
1. Ref no. Suyog/Introd/2017-18 Date: 07.04.2017
Dear Sir
We take this opportunity in introducing ourselves as a manufacturing and trading company based in Pune,
Maharashtra, India. The company is established to serve the different types of products to battery
industries. We are submitting the Introduction along with product details.
Our manufacturing approach has been based on ensuring customer satisfaction by responding to customer
requirements with quick and within time frame deliveries of high quality products at a competitive price.
The product quality is a prime consideration with strict inspection prior to dispatch and our products
conform to relevant standards and specifications. The manufacturing of machines is done in a systematic
and planned manner using components of world class quality. The battery manufacturing process
environment, productivity requirement and end product desirable by the customer from the machine are all
well understood by us and this enables us to properly design the machine for superior performance and
output characteristics.
The machines are supplied along with an Operation & Maintenance manual, both in print as well as
electronic format, which specifies the installation, commissioning, operation and maintenance procedures in
an easy to understand user friendly manner. This manual also gives the fault, cause and remedy so that
our customer has all the details for reference in the unlikely event of a fault.
OUR PRODUCT RANGE
Curing and Drying chamber
Ageing Oven
Industrial Ovens
Product drying
Dry room chamber
Heating chamber
Plastic drying and auxiliary equipments
Flash Drying Oven
2. WORK EXPERIENCE-
With my past carrier experience, I have more than 14 years experience in manufacturing industry of
Ageing Oven, Curing & Drying ovens, Drying Oven, Flash Drying Oven for VRLA motor cycle, Auto Battery,
Positive & Negative plate expander. I have successfully installed & commissioning more than 200 ovens in
Exide Industries Limited, more than 100 in other battery industries in India & ten projects are completed in
other country.
SERVICE & SPARE FOR NON SUYOG EQUIPMENTS
We also undertake supplying spares, servicing, and Annual Maintenance Contract for the Non-Suyog
Equipments. You may be responsible for maintaining equipment not manufactured by Suyog. We
understand equipment and can help you maintain and maximize its performance. We can help you source
spare parts or retrofit your defective equipment to get it running again. We also give one-year guarantee for
all the spares by us to meet your requirement as and when required.
We hope you will find our offer in line with your requirement. If you need any clarifications, please feel
free to contact us. We look forward to receive your order at the earliest.
Thanking you and assuring you best of our services.
Yours truly,
for Suyog Engineers
Amol Badade
Mobile : +91-9960297233
Email : suyogengineers9@gmail.com/amol.badade@gmail.com
5. MAIN ADVANTAGES
1) Maximum flexibility for parameters programming during curing and drying process it is possible to obtain
3BS (tri-basic sulphate) or 4BS (tetra-basic sulphate) with specific program;
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2) Specific 4BS cycle without the use of steam for fine crystals surface with this configuration you obtain
reduction for formation time and energy cost. Temperature up to 70 Degree with 95% RH.
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2)High adhesion of active mass to the grids thanks to the control of the ramp of temperature during each
step to avoid thermal shock and the pulse injection of fresh air for constant release of humidity from plates
to create the good microstructure between PbO and grid layer.
3) Reduced energy consumption and optimization of exothermic reaction during the oxidation.
4) All kind of plates are cured in our chamber: from SLI to VRLA, Industrial and Traction;
5) Our Oven also using different grid technology like expanded metal, gravity casting, continuous casting.
6) Automatic Exhaust & Cooling system for the excess of temperature generated from exothermic reaction
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7) Air speed control –In our oven air speed control regulate the air flow in each step of the process.
Advantage is less power consumption.
8) Humidity control system to keep the required level of humidity in the air with the injection of water to
avoid thermal shock on plates
9) Ramp facility for process temperature
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10) Drying cycle with forced air changing to reduce the process time and assure the final moisture
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11) Control board with PLC and panel operator for easy programming;
6. TECHNICAL DETAILS FOR CURING & DRYING CHAMBER –10 SKIDS FOR EXPANDER
PLATES
Type of the chamber SUYOG Curing & Drying chamber
Model No. SUYOG-CDC-285E
Inside working dimensions 2250 mm [L] x 1650 mm [W] x 2350 mm [H]
Outside dimensions 2650 mm [L] x 2050 mm [W] x 3900 mm [H]
Room Volume 280 Cu. Ft.
Temperature range Ambient to 85C
Temperature accuracy 2C
Relative humidity range Ambient to 98% (Temperature 30 to 60 C range)
Accuracy 5%
Humidifier Hydraulic nozzle using water-assisted atomizing
technology.
Heater Heating will be SS tubular heater with cold end
terminals.
Re-circulation blower 4000 CFM-Centrifugal type.
Exhaust blower 600 CFM
Fresh air 600 CFM
Water consumption 20 to 25 Liter/Hr.
Oven Construction Exterior- GI Powder Coated with
Interior- SS 304
Insulation- 100mm Thick PUF
Control panel Color HMI/PLC, Touch screen with data logging,
Plate Temp. sensor
Input power 415v, 3Ø, 46 Kw.
7. TECHNICAL DETAILS FOR CURING & DRYING CHAMBER –4 SKIDS
(ELECTRICAL)
Type of the chamber SUYOG Curing & Drying chamber
Model No. SUYOG-CDC-365E
Inside working dimensions 2150 [W] X 2550 [L] X 1850 [H] in mm
Outside dimensions 2950 [W] X 2750 [L] X 2950 [H] in mm.
Room Volume 365 Cu. Ft.
Temperature range Ambient to 85C
Temperature accuracy 2C
Relative humidity range Ambient to 98% (Temperature 30 to 60 C range)
Accuracy 5%
Humidifier Hydraulic nozzle using water-assisted atomizing
technology.
Heater Heating will be SS tubular heater with cold end
terminals.
Re-circulation blower 4000 CFM-Centrifugal type.
Exhaust blower 600 CFM
Fresh air 600 CFM
Automotive Panel Capacity Approx. 6200 Panel (12400 Plates)
Water consumption 15 to 20 Liter/Hr.
Oven Construction Exterior- GI Powder Coated with
Interior- SS 304
Insulation- 100mm Thick PUF
Control panel Color HMI/PLC, Touch screen with data logging,
Plate Temp. sensor
Input power 415v, 3Ø, 46 Kw.
8. TECHNICAL DETAILS FOR CURING & DRYING CHAMBER –4 SKIDS
(LPG/DIESEL)
Type of the chamber SUYOG Curing & Drying chamber
Model No. SUYOG-CDC-365E
Inside working dimensions 2150 [W] X 2550 [L] X 1850 [H] in mm
Outside dimensions 2950 [W] X 2750 [L] X 2950 [H] in mm.
Room Volume 365 Cu. Ft.
Temperature range Ambient to 85C
Temperature accuracy 2C
Relative humidity range Ambient to 98% (Temperature 30 to 60 C range)
Accuracy 5%
Humidifier Hydraulic nozzle using water-assisted atomizing
technology.
Heat Exchanger Indirect LPG / Diesel Burner system
Re-circulation blower 4000 CFM-Centrifugal type.
Exhaust blower 600 CFM
Fresh air 600 CFM
Automotive Panel Capacity Approx. 6200 Panel (12400 Plates)
Water consumption 15 to 20 Liter/Hr.
Oven Construction Exterior- GI Powder Coated with
Interior- SS 304
Insulation- 100mm Thick PUF
Control panel Color HMI/PLC, Touch screen with data logging,
Plate Temp. sensor
Input power 415v, 3Ø, 7 Kw.
9. TECHNICAL DETAILS FOR CURING & DRYING CHAMBER –8 SKIDS
(ELCTRICAL)
Type of the chamber SUYALOG Curing & Drying chamber
Model No. SUYOG-CDC-580E
Inside working dimensions 2300 [W] X 4000 [L] X 1800 [H] in mm
Outside dimensions 3100 [W] X 4200 [L] X 3200 [H] in mm
Room Volume 580 Cu. Ft.
Temperature range Ambient to 85C
Temperature accuracy 2C
Relative humidity range Ambient to 98% (Temperature 30 to 60 C range)
Accuracy 5%
Humidifier Hydraulic nozzle using water-assisted atomizing
technology.
Heater Heating will be SS tubular heater with cold end
terminals.
Re-circulation blower 9000 CFM-Centrifugal type.
Exhaust blower 650 CFM
Fresh air 650 CFM
Automotive Panel Capacity Approx. 12000 Panel (24000 Plates)
Water consumption 18 to 22 Liter/Hr.
Oven Construction Exterior- GI Powder Coated with
Interior- SS 304
Insulation- 100mm Thick PUF
Control panel Color HMI/PLC, Touch screen with data logging,
Plate Temp. sensor
Input power 415v, 3Ø, 68 Kw.
10. TECHNICAL DETAILS FOR CURING & DRYING CHAMBER –8 SKIDS
(LPG/DIESEL)
Type of the chamber SUYALOG Curing & Drying chamber
Model No. SUYOG-CDC-580E
Inside working dimensions 2300 [W] X 4000 [L] X 1800 [H] in mm
Outside dimensions 3100 [W] X 4200 [L] X 3200 [H] in mm
Room Volume 580 Cu. Ft.
Temperature range Ambient to 85C
Temperature accuracy 2C
Relative humidity range Ambient to 98% (Temperature 30 to 60 C range)
Accuracy 5%
Humidifier Hydraulic nozzle using water-assisted atomizing
technology.
Heat Exchanger Indirect LPG / Diesel Burner system
Re-circulation blower 9000 CFM-Centrifugal type.
Exhaust blower 650 CFM
Fresh air 650 CFM
Automotive Panel Capacity Approx. 12000 Panel (24000 Plates)
Water consumption 18 to 22 Liter/Hr.
Oven Construction Exterior- GI Powder Coated with
Interior- SS 304
Insulation- 100mm Thick PUF
Control panel Color HMI/PLC, Touch screen with data logging,
Plate Temp. sensor
Input power 415v, 3Ø, 10 Kw.