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/ 1 /
FMEA Presentation
/ 2 /
Agenda - FMEA
• Referenced documents
• What is an FMEA test?
• FMEA test - Objectives
• Who performs an FMEA test?
• How are results divided in severity?
• What if level of redundancy according to DP class is not met?
• When and how often should an FMEA test be conducted?
/ 3 /
Referenced documents
• DNV Review: Review of methods for demonstrating
redundancy in dynamic positioning systems for the offshore
industry - by DNV Consulting for the Health and Safety
Executive 2004
• IMCA 166: Guidance on Failure Modes & Effects Analyses
(FMEAs)
• IMO Circ.645: Guidelines for Vessels with Dynamic Positioning
Systems (IMCA M 103)
• DNV Rules: DNV Rules for classification of ships, part 6 ch. 7
/ 4 /
What is an FMEA test?
• FMEA = Failure Mode and Effect Analysis
• FMEA test = A thorough test program to verify that
redundancy requirements for the DP Class is met
• This test involves all equipment in a DP system, where the DP
system comprises of:
– Power system
– Thruster system
– DP control system
/ 5 /
FMEA test - Objectives
• Identify potential failure modes and their causes and verify
worst case failure mode
• Evaluate the effects on the system of each failure mode
• Identify measures for eliminating or reducing the risks
associated with each failure mode
• Rectify failures that is not meeting redundancy requirements
for the DP class in question
• Provide information to operators and maintainers of the
system so they understand the capabilities and limitations of
the system
/ 6 /
Who performs an FMEA test?
• Two well known companies that perform FMEA tests are:
– Global Maritime
– GL Noble Denton
• The company that performs the FMEA test, forms a team with
expertise within different fields
• Very typically, the classification society, the vessel owner and
the manufactures will have representatives present during the
FMEA test
/ 7 /
How are results divided in severity?
• Global Maritime divide the severity in three recommendation-
categories:
– Recommendation A: Is to comply with the DP Class, or to be
implemented as soon as practicable
– Recommendation B: Is for serious consideration
– Recommendation C: Is for longer term consideration or for general
improvement
• The FMEA test-report normally contains a conclusion if the vessel is fit
for the purpose/DP class or not
/ 8 /
What if level of redundancy according to DP
class is not met?
• If effect of failures indicate that level of redundancy is not
met, these failures or effects will normally be demanded to be
rectified
/ 9 /
When and how often should an FMEA test be
conducted?
• For a new vessel the FMEA testing is normally integrated into
the shipyard sea trials programme.
• DNV Rules: The FMEA shall at all times be updated to cover
alterations to the DP-system. New FMEA testing during 5-
yearly renewals for class notations DYNPOS-AUTR and
DYNPOS-AUTRO
• IMCA M 166: Any changes should be recorded as annexes to
the FMEA. At suitable intervals, depending on the number of
relevant design changes made, the FMEA should be formally
updated
WORLD CLASS – through people, technology and dedication
www.kongsberg.com
Kongsberg Maritime

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FMEA.pdf

  • 1. / 1 / FMEA Presentation
  • 2. / 2 / Agenda - FMEA • Referenced documents • What is an FMEA test? • FMEA test - Objectives • Who performs an FMEA test? • How are results divided in severity? • What if level of redundancy according to DP class is not met? • When and how often should an FMEA test be conducted?
  • 3. / 3 / Referenced documents • DNV Review: Review of methods for demonstrating redundancy in dynamic positioning systems for the offshore industry - by DNV Consulting for the Health and Safety Executive 2004 • IMCA 166: Guidance on Failure Modes & Effects Analyses (FMEAs) • IMO Circ.645: Guidelines for Vessels with Dynamic Positioning Systems (IMCA M 103) • DNV Rules: DNV Rules for classification of ships, part 6 ch. 7
  • 4. / 4 / What is an FMEA test? • FMEA = Failure Mode and Effect Analysis • FMEA test = A thorough test program to verify that redundancy requirements for the DP Class is met • This test involves all equipment in a DP system, where the DP system comprises of: – Power system – Thruster system – DP control system
  • 5. / 5 / FMEA test - Objectives • Identify potential failure modes and their causes and verify worst case failure mode • Evaluate the effects on the system of each failure mode • Identify measures for eliminating or reducing the risks associated with each failure mode • Rectify failures that is not meeting redundancy requirements for the DP class in question • Provide information to operators and maintainers of the system so they understand the capabilities and limitations of the system
  • 6. / 6 / Who performs an FMEA test? • Two well known companies that perform FMEA tests are: – Global Maritime – GL Noble Denton • The company that performs the FMEA test, forms a team with expertise within different fields • Very typically, the classification society, the vessel owner and the manufactures will have representatives present during the FMEA test
  • 7. / 7 / How are results divided in severity? • Global Maritime divide the severity in three recommendation- categories: – Recommendation A: Is to comply with the DP Class, or to be implemented as soon as practicable – Recommendation B: Is for serious consideration – Recommendation C: Is for longer term consideration or for general improvement • The FMEA test-report normally contains a conclusion if the vessel is fit for the purpose/DP class or not
  • 8. / 8 / What if level of redundancy according to DP class is not met? • If effect of failures indicate that level of redundancy is not met, these failures or effects will normally be demanded to be rectified
  • 9. / 9 / When and how often should an FMEA test be conducted? • For a new vessel the FMEA testing is normally integrated into the shipyard sea trials programme. • DNV Rules: The FMEA shall at all times be updated to cover alterations to the DP-system. New FMEA testing during 5- yearly renewals for class notations DYNPOS-AUTR and DYNPOS-AUTRO • IMCA M 166: Any changes should be recorded as annexes to the FMEA. At suitable intervals, depending on the number of relevant design changes made, the FMEA should be formally updated
  • 10. WORLD CLASS – through people, technology and dedication www.kongsberg.com Kongsberg Maritime