Critical First Well Process: High
Temperature Wells in Gulf of Thailand
Block I – December 2013
Kody Chandler
Halliburton Baroid
Gulf of Mexico
Ekkadit Siriwachirawat
Halliburton Baroid
Thailand
2
At Halliburton, solving customer challenges is second only to keeping everyone
safe and healthy. You can find more safety tips at www.halliburton.com/HSE.
• Plan the Trip
• Prepare Vehicle
• Prepare Yourself
Winter Driving
3
Objectives
• Analyze the Critical First Well (CFW)
Process.
• Interpret information provided in
CFW Checklists.
• Explain the role of the GTFA.
• Describe the CFW process.
- Technical Mainstay
- Role in DDSQ
4
Customer: Chevron Thailand Exploration
Platform: SBWA (South Baanphot Alpha)
1st Batch: 5 Wells
Rig name: Key Gibraltar
Project Overview
5
Overview of Technical and
Black Book Processes
6
Estimated BHT 425o F.
Issues getting logs to bottom.
No previous logging data.
Barite sag, especially in static conditions.
Identify the Challenge
7
Solution Creation
“This was probably the most-tested fluid
Baroid has ever launched,”
JJ Miller,
Global Technical Services Manager for
Baroid
HalNews 9/30/2013
8
Solution Creation “Doing Our Homework”
System Performance
Review
Evaluate
POP
System
Customization
System Rationalization
ValidationData Analysis
9
Solution Creation “Doing Our Homework”
System Performance
Review
Evaluate
POP
System
Customization
System Rationalization
ValidationData Analysis
 Offset well data from SBWA-10,19, 14 and 02
 Lessons Learned Log from SBWA project in 2011
10
Solution Creation “Doing Our Homework”
System Performance
Review
Evaluate
POP
System
Customization
System Rationalization
ValidationData Analysis
 Fluid Risk Assessment
– Mud Engineers unfamiliar with Chevron GoT operation
– Consumption of chemicals more than expected
– Contamination with CO2
– Lost Circulation
11
Solution Creation “Doing Our Homework”
System Performance
Review
Evaluate
POP
System
Customization
System Rationalization
ValidationData Analysis
 Opportunity to introduce “new products” to the customer
– PERFORMUL
– BENTONE 38
12
Solution Creation “Doing Our Homework”
System Performance
Review
Evaluate
POP
System
Customization
System Rationalization
ValidationData Analysis
 Lab work flow: Bangkok  Kuala Lumpur  Jarkata 
Pune  Houston
 Lab Testing new HT ENVIROMUL formulation
– PERFORMUL 7.5 ppb
– BENTONE 38 2.0 ppb
13
Solution Creation “Doing Our Homework”
System Performance
Review
Evaluate
POP
System
Customization
System Rationalization
ValidationData Analysis
14
Solution Creation “Doing Our Homework”
System Performance
Review
Evaluate
POP
System
Customization
System Rationalization
ValidationData Analysis
 Ops Leader & Country Manager confirm all
potential solutions can be effectively delivered
to customer.
15
Overview of Technical and
Black Book Processes
16
CFW Process Map
 Criteria for
determining a CFW
 Process-driven
 Sets us apart from
our competitors
17
Baroid was relegated to
servicing a few rigs
working on low-
temperature wells.
Unsuccessful HT Well project in 2011.
August
September
October
November
December
Baroid was called upon
to enhance this fluid for
HT wells,.
Radioactive Source got
stuck in the well bore and
was irretrievable.
Baroid’s service was
reduced from 8 rigs to 2
rigs.
The wellbores were not
log-able because of the
fluid’s gelation.
18
 Encompassing
design
 Consistency
 GTFA
CFW Checklist
19
GTFA Support
20
Overview of Technical and
Black Book Processes
21
Present the Value
Avg. Cost
$750K USD /
Well, approx.
$3.8M
“Zero” NPT
and
Recordable
Incidents
5 Wells
Completed -
72,767 ft in 77
days
22
 Success in getting logs to bottom
 Consistent mud weight, especially during
periods without circulation – No barite sag
Key Performance Indicators
23
 Customer focused
 Excellence in delivery
– Quality
– Consistency
 Delivering on our word
CFW Process and DDSQ
24
 HalNews 9/30/2013 “Lab testing brings HT success in the Gulf of Thailand”.
 SBWA Pre-Spud Meeting May 5th, 2013
 SBWA Risk management planning.
 Asia Pacific Share point : Technical and Black Book Process Page
 Baroid Critical First Well Support : Chevron SWBA 2nd Pass Debrief and
Lessons Learned Report on18 June 2013 report by Robert Bertrand
(GTFA)
 Shell Safety Alert : September 2013.
 Critical Well Process PM-GL-HAL-HMS-702
 Critical Well Execution Process Criteria ST-GL-HAL-HMS-702
 Personal Interview: Chip Miller, Vice President
 Personal Interview: Toby Dixon, Global Ops Manager
 Personal Interview: Dennis Lynch, PASQ and HSE Manager
 High Temperature OBM fluids for Chevron Lab Test Report in Pune, India
23rd March 2012
Reference
25
Thank you. Questions?

Final presentation Rev3

  • 1.
    Critical First WellProcess: High Temperature Wells in Gulf of Thailand Block I – December 2013 Kody Chandler Halliburton Baroid Gulf of Mexico Ekkadit Siriwachirawat Halliburton Baroid Thailand
  • 2.
    2 At Halliburton, solvingcustomer challenges is second only to keeping everyone safe and healthy. You can find more safety tips at www.halliburton.com/HSE. • Plan the Trip • Prepare Vehicle • Prepare Yourself Winter Driving
  • 3.
    3 Objectives • Analyze theCritical First Well (CFW) Process. • Interpret information provided in CFW Checklists. • Explain the role of the GTFA. • Describe the CFW process. - Technical Mainstay - Role in DDSQ
  • 4.
    4 Customer: Chevron ThailandExploration Platform: SBWA (South Baanphot Alpha) 1st Batch: 5 Wells Rig name: Key Gibraltar Project Overview
  • 5.
    5 Overview of Technicaland Black Book Processes
  • 6.
    6 Estimated BHT 425oF. Issues getting logs to bottom. No previous logging data. Barite sag, especially in static conditions. Identify the Challenge
  • 7.
    7 Solution Creation “This wasprobably the most-tested fluid Baroid has ever launched,” JJ Miller, Global Technical Services Manager for Baroid HalNews 9/30/2013
  • 8.
    8 Solution Creation “DoingOur Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis
  • 9.
    9 Solution Creation “DoingOur Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis  Offset well data from SBWA-10,19, 14 and 02  Lessons Learned Log from SBWA project in 2011
  • 10.
    10 Solution Creation “DoingOur Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis  Fluid Risk Assessment – Mud Engineers unfamiliar with Chevron GoT operation – Consumption of chemicals more than expected – Contamination with CO2 – Lost Circulation
  • 11.
    11 Solution Creation “DoingOur Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis  Opportunity to introduce “new products” to the customer – PERFORMUL – BENTONE 38
  • 12.
    12 Solution Creation “DoingOur Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis  Lab work flow: Bangkok  Kuala Lumpur  Jarkata  Pune  Houston  Lab Testing new HT ENVIROMUL formulation – PERFORMUL 7.5 ppb – BENTONE 38 2.0 ppb
  • 13.
    13 Solution Creation “DoingOur Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis
  • 14.
    14 Solution Creation “DoingOur Homework” System Performance Review Evaluate POP System Customization System Rationalization ValidationData Analysis  Ops Leader & Country Manager confirm all potential solutions can be effectively delivered to customer.
  • 15.
    15 Overview of Technicaland Black Book Processes
  • 16.
    16 CFW Process Map Criteria for determining a CFW  Process-driven  Sets us apart from our competitors
  • 17.
    17 Baroid was relegatedto servicing a few rigs working on low- temperature wells. Unsuccessful HT Well project in 2011. August September October November December Baroid was called upon to enhance this fluid for HT wells,. Radioactive Source got stuck in the well bore and was irretrievable. Baroid’s service was reduced from 8 rigs to 2 rigs. The wellbores were not log-able because of the fluid’s gelation.
  • 18.
  • 19.
  • 20.
    20 Overview of Technicaland Black Book Processes
  • 21.
    21 Present the Value Avg.Cost $750K USD / Well, approx. $3.8M “Zero” NPT and Recordable Incidents 5 Wells Completed - 72,767 ft in 77 days
  • 22.
    22  Success ingetting logs to bottom  Consistent mud weight, especially during periods without circulation – No barite sag Key Performance Indicators
  • 23.
    23  Customer focused Excellence in delivery – Quality – Consistency  Delivering on our word CFW Process and DDSQ
  • 24.
    24  HalNews 9/30/2013“Lab testing brings HT success in the Gulf of Thailand”.  SBWA Pre-Spud Meeting May 5th, 2013  SBWA Risk management planning.  Asia Pacific Share point : Technical and Black Book Process Page  Baroid Critical First Well Support : Chevron SWBA 2nd Pass Debrief and Lessons Learned Report on18 June 2013 report by Robert Bertrand (GTFA)  Shell Safety Alert : September 2013.  Critical Well Process PM-GL-HAL-HMS-702  Critical Well Execution Process Criteria ST-GL-HAL-HMS-702  Personal Interview: Chip Miller, Vice President  Personal Interview: Toby Dixon, Global Ops Manager  Personal Interview: Dennis Lynch, PASQ and HSE Manager  High Temperature OBM fluids for Chevron Lab Test Report in Pune, India 23rd March 2012 Reference
  • 25.

Editor's Notes

  • #2 Together
  • #3 Men
  • #4 Both - What we expect you to learn from this presentation.
  • #5 Men
  • #6 Kody
  • #7 Both
  • #8 Kody
  • #9 Kody introduce SC process
  • #10 Kody - Details of formulation of mud.
  • #11 Men - Details of formulation of mud.
  • #12 Men - Details of formulation of mud.
  • #13 Kody - Details of formulation of mud.
  • #14 Kody - Details of formulation of mud.
  • #15 Kody - Details of formulation of mud.
  • #16 Kody
  • #17 Kody - Whole process increases our success rate
  • #18 Both - Lost business to competitor because of their formulation. Baroid given a second chance to earn back the business and deliver on our word.
  • #19 Kody - Finding the need behind the need. GTFA details: FP2, run 70-75% of mud systems, reservoir drilling and completion fluids experience, knowledge of BSS, responsible for their own recap. GTFA on the frontline ensuring we are meeting customer’s needs and educating the customer and our personnel
  • #20 Kody - Only 6 currently worldwide – 3 supervised over the first 3 wells in Thailand: Randall Adamson, Robert Bertrand, Bob DeWolfe.
  • #21 Kody
  • #22 Men
  • #23 Men
  • #24 Kody - Quality of steak at the consistency of McDonald’s.