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This document discusses flux-cored arc welding (FCAW), including its classification system, advantages like high deposition rates and deeper penetration compared to shielded metal arc welding, and limitations such as slag removal needs, more smoke and fumes than gas metal arc welding and submerged arc welding, and higher equipment and material costs compared to SMAW. FCAW electrodes are classified based on their minimum ultimate tensile strength and position of use, and the process is governed by AWS specifications on electrode composition and performance.
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This document discusses flux cored arc welding (FCAW), including its two classifications of self-shielded (FCAW-SS) and gas-shielded (FCAW-GS). It outlines the advantages and limitations of each, such as FCAW-SS working in open fields without gas needs but producing smoke and splashes, while FCAW-GS has less portability but better appearance and mechanical properties. The document also covers the main components of welding equipment used for FCAW, electrode classifications, the role of flux, and common applications of FCAW in structures, shipyards, piping, railways and more.
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- 1. Flux Cored Arc Welding (FCAW)
- 3. FCAW Electrode Classification E70 T - 1 Electrode Minimum UTS 70,000 psi Position Flux Cored /Tubular Electrode Type Gas, Usability and Performance Flux-Cored Arc Welding American Welding Society Specification AWS A5.20 and AWS A5.29.
- 4. Linnert, Welding Metallurgy AWS, 1994
- 5. Advantages • High deposition rates • Deeper penetration than SMAW • High-quality • Less pre-cleaning than GMAW • Slag covering helps with larger out-of- position welds • Self-shielded FCAW is draft tolerant. Flux-Cored Arc Welding
- 6. Limitations • Slag must be removed • More smoke and fumes than GMAW and SAW • Spatter • FCAW wire is more expensive • Equipment is more expensive and complex than for SMAW Flux-Cored Arc Welding