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PMG Engineering Private Limited
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Fat Analysis & Equipment used
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
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Content
1. What is fat?
2. Fat Analyzing Methods
3. Fat Testing Procedure
4. Conclusion
5. Reference
2
PMG Engineering Private Limited
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info@pmg.engineering | www.pmg.engineering
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1. What is fat?
• Fats are primarily the triesters of fatty acids and glycerol and thus are
commonly called triglycerides.
• Solid triglycerides are referred to as fat while liquid triglycerides are called
oils.
• Lipids, on the other hand, include all the ‘fatty’ materials—the substances
dissolved in a fat-solubilizing solvent in a food.
3
Fat Lipid
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2. Fat Analyzing Methods
• Many techniques have been created over the years for analyzing the fats in
various food products.
• These techniques are based on how straightforward it is to remove fat from
a particular matrix.
• Also, the choice of technique depends on whether total lipids or fat are to
be extracted from the sample.
4
Equipment used for fat determination
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3. Fat Testing Procedure
5
Techniques Types of food
products
3.1. Gas Chromatography Any type of Fat
3.2. Gravimetric Procedure
3.2.1 Acid hydrolysis
3.2.2 Base hydrolysis
3.2.3 Acid & Base hydrolysis
Dairy Fat
3.3 . Chemical Methods
3.3.1 Geber method
3.3.2 Babcock Test
Dairy Fat
3.4 Hydrometer Dairy Fat
3.5 DEXA (Dual Energy X-Ray Absorption) Meat Fat
3.6 NMR Technology (Nuclear Magnetic Resonance
Technology)
Any type of Fat
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3.1. Gas Chromatography
• Gas chromatography (GC) is a common type of chromatography used in
analytical chemistry for separating and analyzing compounds that can be
vaporized without decomposition.
6
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Working Principle
A gas chromatograph is made of a narrow tube, known as
the column, through which the vaporized sample passes,
carried along by a continuous flow of inert or nonreactive
gas.
Components of the sample pass through the column at
different rates, depending on their chemical and
physical properties and the resulting interactions with
the column lining or filling, called the stationary phase.
The column is typically enclosed within a temperature-
controlled oven. As the chemicals exit the end of the
column, they are detected and identified electronically.
7
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3.2. Gravimetric Procedure
• Gravimetric analysis describes a set of methods used in analytical chemistry
for the quantitative determination of an analyte (the ion being analyzed)
based on its mass.
8
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Working Principle
• The principle of this type of analysis is that once an ion's mass has been
determined as a unique compound, that known measurement can then be
used to determine the same analyte's mass in a mixture if the relative
quantities of the other constituents are known.
9
Types of Gravimetric Procedures
3.2.1 Acid Hydrolysis
3.2.2 Base Hydrolysis
3.2.3 Acid & Base Hydrolysis
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3.2.1. Acid Hydrolysis
• The acid-hydrolysis method extracts fat from the sample by subjecting it to
hydrochloric acid and mixed ethers.
• Food samples tested and analyzed using the acid-hydrolysis procedure are
baked products, bread, cereal, cooked products, eggs, fish, flour, food
dressings, fruit, grain, mixes, pasta, and products with cocoa, seafood, and
vegetables.
10
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Acid Hydrolysis Procedure
Step 1
• The hydrochloric acid breaks fatty acids from the glycerides,
glycolipids, phospholipids, and sterol esters
Step 2
• Acid hydrolysis also breaks lipid-carbohydrate bonds, assists in the
hydrolyzing of proteins and polysaccharides, and disrupts cell walls
Step 3
• All of this makes the lipids available for complete extraction with
mixed ethers
Step 4
• The ether is evaporated, and the extracted residue is weighed
11
PMG Engineering Private Limited
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3.2.2 Base Hydrolysis
• The base-hydrolysis method, typically used for dairy matrices (Roese-
Gottlieb), extracts fat from the sample by treating it with ammonium
hydroxide and subjecting it to mixed ethers.
• Food samples tested and analyzed using the base hydrolysis procedure are
dairy products such as cream cheese, milk, non-fat dry milk, yoghurt, and
whey.
12
Roese-Gottlieb setup
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Base Hydrolysis Procedure
Step 1
• The ammonium hydroxide weakens lipid-protein bonds in order to
disrupt the casein, breaks up fat emulsions, and neutralizes any
endogenous acid prior to the extraction with mixed ethers
Step 2
• A centrifugation step also aids in the breaking of emulsions, which
are common in dairy products, and it aids in separating the ether
layer from the aqueous phase
Step 3
• Samples are extracted into mixed ethers
Step 4
• Total fat is calculated gravimetrically after evaporation and residue
weighing
13
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3.2.3 Acid & Base Hydrolysis
• This method is, sometimes necessary for matrices where the fat is difficult to remove,
• Done using extracts fat from the sample by treatment with ammonium hydroxide.
• The fat is then subjected to a hydrochloric acid solution and extracted using mixed
ethers.
• Food samples tested and analyzed using the acid and base hydrolysis procedure are
cheese, cheese blends, entrees with cheese, products with cheese, pizza-roll filling, and
pizza.
14
Hydrolysis Unit
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Acid & Base Hydrolysis Procedure
Step 1
• The ammonium hydroxide weakens the lipid-protein bonds
Step 2
• The acid breaks the lipid-carbohydrate bonds making the lipid
available for complete extraction
Step 3
• Samples are extracted into mixed ethers
Step 4
• Total fat is calculated gravimetrically
15
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3.3. Chemical Methods
3.3.1. Geber method - the Gerber method is a primary and historic chemical
test to determine the fat content of substances, most commonly milk and
cream.
3.3.2. Babcock Test - the Babcock test is an inexpensive and practical
procedure to determine the fat content of milk.
16
Gerber Centrifuge Hand centrifuge for the Babcock test
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3.3.1Geber method procedure
Milk fat is separated from proteins by adding sulfuric acid.
The separation is facilitated by using amyl alcohol and
centrifugation.
The fat content is read directly via a specially calibrated
butyrometer.
Gerber developed specialized butyrometers (tubes),
pipettes, and centrifuges.
Water baths built specifically for the Gerber tubes are
often used.
17
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3.3.2 Babcock test procedure
The test is based on the observation that a suitable
amount of sulfuric acid added to the milk will dissolve
proteins and other components, except the fat.
This method is an older version of the Gerber method
Heating and centrifuging cause the fat to separate and
float to the top, in a layer free of bubbles.
The amount of fat in the milk can then be estimated from
the volume of that layer.
The procedure was commonly carried out in a special
flask with a long neck, called a Babcock bottle.
18
PMG Engineering Private Limited
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3.4. Hydrometer
Used to measure the
density of milk.
A hydrometer or
lactometer is an
instrument used for
measuring the density
or relative density of
liquids based on the
concept of buoyancy.
They are typically
calibrated and
graduated with one or
more scales such as
specific gravity.
19
Lactometer
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Working Principle
1. A hydrometer usually consists of a
sealed hollow glass tube with a wider
bottom portion for buoyancy, a ballast
such as lead or mercury for stability,
and a narrow stem with graduations for
measuring.
The liquid to test is
poured into a tall
container, often a
graduated cylinder,
and the hydrometer
is gently lowered into
the liquid until it
floats freely.
The point at which
the surface of the
liquid touches the
stem of the
hydrometer
correlates to relative
density.
20
Hydrometers can
contain any
number of scales
along the stem
corresponding to
properties
correlating to the
density
PMG Engineering Private Limited
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3.5. DEXA (Dual Energy X-Ray Absorption)
Dual-energy X-ray
absorptiometry (DXA, or
DEXA) is a means of
measuring bone mineral
density (BMD) using
spectral imaging.
It performs fat
measurement and
contaminant detection
for fresh, chilled, frozen
and hot-boned loose
bulk, frozen or tempered
(“naked”) meat blocks
and unwrapped meat
conveyed in plastic
crates.
21
PMG Engineering Private Limited
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Working Principle
Two X-ray beams, with different
energy levels, are aimed at the
patient's bones. When soft tissue
absorption is subtracted, the bone
mineral density (BMD) can be
determined from the absorption of
each beam by bone.
22
FAT ANALYSIS X-
RAY
PMG Engineering Private Limited
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3.6. NMR Technology
Nuclear magnetic resonance
(NMR) is a physical
phenomenon in which nuclei
in a strong constant magnetic
field are perturbed by a weak
oscillating magnetic field (in
the near field) and respond by
producing an electromagnetic
signal with a frequency
characteristic of the magnetic
field at the nucleus.
Uses
Moisture and
Fat in Meats
Moisture/
Solids and
Fat in Dairy
Products
23
Rapid NMR Fat Analyzer
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4. Conclusion
• For both customers and members of the food business, food fat content has
always been a topic of intense debate and scrutiny.
• Customers desire a product that accurately and independently verifies the
amount of fat in food, but the process of assessing fat content can be
confusing, especially given the wide variety of fats and testing methods
available.
24
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
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5. Reference
• https://www.medallionlabs.com/blog/analyzing-fat-in-food/
• https://en.wikipedia.org/wiki/Gerber_method
• https://en.wikipedia.org/wiki/Babcock_test
• https://en.wikipedia.org/wiki/Hydrometer
• https://en.wikipedia.org/wiki/Dual-energy_X-ray_absorptiometry
• https://www.eaglepi.com/products/fat-analysis-machines/fa3-m/
• https://cem.com/media/contenttype/media/literature/ORACLE_Contract_Lab_Br
ochure_B167v1_WEB.pdf
25
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
Build World-Class Food Factories
#
We deliver End-to-End Engineering Design and Construction Management
Projects in Food and Beverage Industry.
Meeting Global Benchmarks
In ENGINEERING DESIGN and PROJECT MANAGEMENT
for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY
Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety
Key Clients
We deliver End-to-End Engineering Design and Construction Management
Projects in Food and Beverage Industry.
Meeting Global Benchmarks
In ENGINEERING DESIGN and PROJECT MANAGEMENT
for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY
Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety
Key Clients
We deliver End-to-End Engineering Design and Construction Management
Projects in Food and Beverage Industry.
Meeting Global Benchmarks
In ENGINEERING DESIGN and PROJECT MANAGEMENT
for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY
Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety
Key Clients
Our Clients

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Equipment used for Fat Analysis.pptx....

  • 1. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Fat Analysis & Equipment used
  • 2. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Content 1. What is fat? 2. Fat Analyzing Methods 3. Fat Testing Procedure 4. Conclusion 5. Reference 2
  • 3. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 1. What is fat? • Fats are primarily the triesters of fatty acids and glycerol and thus are commonly called triglycerides. • Solid triglycerides are referred to as fat while liquid triglycerides are called oils. • Lipids, on the other hand, include all the ‘fatty’ materials—the substances dissolved in a fat-solubilizing solvent in a food. 3 Fat Lipid
  • 4. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 2. Fat Analyzing Methods • Many techniques have been created over the years for analyzing the fats in various food products. • These techniques are based on how straightforward it is to remove fat from a particular matrix. • Also, the choice of technique depends on whether total lipids or fat are to be extracted from the sample. 4 Equipment used for fat determination
  • 5. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3. Fat Testing Procedure 5 Techniques Types of food products 3.1. Gas Chromatography Any type of Fat 3.2. Gravimetric Procedure 3.2.1 Acid hydrolysis 3.2.2 Base hydrolysis 3.2.3 Acid & Base hydrolysis Dairy Fat 3.3 . Chemical Methods 3.3.1 Geber method 3.3.2 Babcock Test Dairy Fat 3.4 Hydrometer Dairy Fat 3.5 DEXA (Dual Energy X-Ray Absorption) Meat Fat 3.6 NMR Technology (Nuclear Magnetic Resonance Technology) Any type of Fat
  • 6. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.1. Gas Chromatography • Gas chromatography (GC) is a common type of chromatography used in analytical chemistry for separating and analyzing compounds that can be vaporized without decomposition. 6
  • 7. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Working Principle A gas chromatograph is made of a narrow tube, known as the column, through which the vaporized sample passes, carried along by a continuous flow of inert or nonreactive gas. Components of the sample pass through the column at different rates, depending on their chemical and physical properties and the resulting interactions with the column lining or filling, called the stationary phase. The column is typically enclosed within a temperature- controlled oven. As the chemicals exit the end of the column, they are detected and identified electronically. 7
  • 8. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.2. Gravimetric Procedure • Gravimetric analysis describes a set of methods used in analytical chemistry for the quantitative determination of an analyte (the ion being analyzed) based on its mass. 8
  • 9. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Working Principle • The principle of this type of analysis is that once an ion's mass has been determined as a unique compound, that known measurement can then be used to determine the same analyte's mass in a mixture if the relative quantities of the other constituents are known. 9 Types of Gravimetric Procedures 3.2.1 Acid Hydrolysis 3.2.2 Base Hydrolysis 3.2.3 Acid & Base Hydrolysis
  • 10. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.2.1. Acid Hydrolysis • The acid-hydrolysis method extracts fat from the sample by subjecting it to hydrochloric acid and mixed ethers. • Food samples tested and analyzed using the acid-hydrolysis procedure are baked products, bread, cereal, cooked products, eggs, fish, flour, food dressings, fruit, grain, mixes, pasta, and products with cocoa, seafood, and vegetables. 10
  • 11. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Acid Hydrolysis Procedure Step 1 • The hydrochloric acid breaks fatty acids from the glycerides, glycolipids, phospholipids, and sterol esters Step 2 • Acid hydrolysis also breaks lipid-carbohydrate bonds, assists in the hydrolyzing of proteins and polysaccharides, and disrupts cell walls Step 3 • All of this makes the lipids available for complete extraction with mixed ethers Step 4 • The ether is evaporated, and the extracted residue is weighed 11
  • 12. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.2.2 Base Hydrolysis • The base-hydrolysis method, typically used for dairy matrices (Roese- Gottlieb), extracts fat from the sample by treating it with ammonium hydroxide and subjecting it to mixed ethers. • Food samples tested and analyzed using the base hydrolysis procedure are dairy products such as cream cheese, milk, non-fat dry milk, yoghurt, and whey. 12 Roese-Gottlieb setup
  • 13. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Base Hydrolysis Procedure Step 1 • The ammonium hydroxide weakens lipid-protein bonds in order to disrupt the casein, breaks up fat emulsions, and neutralizes any endogenous acid prior to the extraction with mixed ethers Step 2 • A centrifugation step also aids in the breaking of emulsions, which are common in dairy products, and it aids in separating the ether layer from the aqueous phase Step 3 • Samples are extracted into mixed ethers Step 4 • Total fat is calculated gravimetrically after evaporation and residue weighing 13
  • 14. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.2.3 Acid & Base Hydrolysis • This method is, sometimes necessary for matrices where the fat is difficult to remove, • Done using extracts fat from the sample by treatment with ammonium hydroxide. • The fat is then subjected to a hydrochloric acid solution and extracted using mixed ethers. • Food samples tested and analyzed using the acid and base hydrolysis procedure are cheese, cheese blends, entrees with cheese, products with cheese, pizza-roll filling, and pizza. 14 Hydrolysis Unit
  • 15. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Acid & Base Hydrolysis Procedure Step 1 • The ammonium hydroxide weakens the lipid-protein bonds Step 2 • The acid breaks the lipid-carbohydrate bonds making the lipid available for complete extraction Step 3 • Samples are extracted into mixed ethers Step 4 • Total fat is calculated gravimetrically 15
  • 16. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.3. Chemical Methods 3.3.1. Geber method - the Gerber method is a primary and historic chemical test to determine the fat content of substances, most commonly milk and cream. 3.3.2. Babcock Test - the Babcock test is an inexpensive and practical procedure to determine the fat content of milk. 16 Gerber Centrifuge Hand centrifuge for the Babcock test
  • 17. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.3.1Geber method procedure Milk fat is separated from proteins by adding sulfuric acid. The separation is facilitated by using amyl alcohol and centrifugation. The fat content is read directly via a specially calibrated butyrometer. Gerber developed specialized butyrometers (tubes), pipettes, and centrifuges. Water baths built specifically for the Gerber tubes are often used. 17
  • 18. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.3.2 Babcock test procedure The test is based on the observation that a suitable amount of sulfuric acid added to the milk will dissolve proteins and other components, except the fat. This method is an older version of the Gerber method Heating and centrifuging cause the fat to separate and float to the top, in a layer free of bubbles. The amount of fat in the milk can then be estimated from the volume of that layer. The procedure was commonly carried out in a special flask with a long neck, called a Babcock bottle. 18
  • 19. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.4. Hydrometer Used to measure the density of milk. A hydrometer or lactometer is an instrument used for measuring the density or relative density of liquids based on the concept of buoyancy. They are typically calibrated and graduated with one or more scales such as specific gravity. 19 Lactometer
  • 20. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Working Principle 1. A hydrometer usually consists of a sealed hollow glass tube with a wider bottom portion for buoyancy, a ballast such as lead or mercury for stability, and a narrow stem with graduations for measuring. The liquid to test is poured into a tall container, often a graduated cylinder, and the hydrometer is gently lowered into the liquid until it floats freely. The point at which the surface of the liquid touches the stem of the hydrometer correlates to relative density. 20 Hydrometers can contain any number of scales along the stem corresponding to properties correlating to the density
  • 21. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.5. DEXA (Dual Energy X-Ray Absorption) Dual-energy X-ray absorptiometry (DXA, or DEXA) is a means of measuring bone mineral density (BMD) using spectral imaging. It performs fat measurement and contaminant detection for fresh, chilled, frozen and hot-boned loose bulk, frozen or tempered (“naked”) meat blocks and unwrapped meat conveyed in plastic crates. 21
  • 22. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories Working Principle Two X-ray beams, with different energy levels, are aimed at the patient's bones. When soft tissue absorption is subtracted, the bone mineral density (BMD) can be determined from the absorption of each beam by bone. 22 FAT ANALYSIS X- RAY
  • 23. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 3.6. NMR Technology Nuclear magnetic resonance (NMR) is a physical phenomenon in which nuclei in a strong constant magnetic field are perturbed by a weak oscillating magnetic field (in the near field) and respond by producing an electromagnetic signal with a frequency characteristic of the magnetic field at the nucleus. Uses Moisture and Fat in Meats Moisture/ Solids and Fat in Dairy Products 23 Rapid NMR Fat Analyzer
  • 24. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 4. Conclusion • For both customers and members of the food business, food fat content has always been a topic of intense debate and scrutiny. • Customers desire a product that accurately and independently verifies the amount of fat in food, but the process of assessing fat content can be confusing, especially given the wide variety of fats and testing methods available. 24
  • 25. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories 5. Reference • https://www.medallionlabs.com/blog/analyzing-fat-in-food/ • https://en.wikipedia.org/wiki/Gerber_method • https://en.wikipedia.org/wiki/Babcock_test • https://en.wikipedia.org/wiki/Hydrometer • https://en.wikipedia.org/wiki/Dual-energy_X-ray_absorptiometry • https://www.eaglepi.com/products/fat-analysis-machines/fa3-m/ • https://cem.com/media/contenttype/media/literature/ORACLE_Contract_Lab_Br ochure_B167v1_WEB.pdf 25
  • 26. PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Build World-Class Food Factories # We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients Our Clients