1
1
DRILL OF THE MONTH
DRILL OF THE MONTH
HYBRID VEHICLES
HYBRID VEHICLES
2
2
WHAT IS A HYBRID VEHICLE?
WHAT IS A HYBRID VEHICLE?
Any vehicle which combines two or more
Any vehicle which combines two or more
sources of power.
sources of power.
Examples:
Examples:
 Diesel – electric
Diesel – electric
 Nuclear – electric
Nuclear – electric
 Gasoline - electric
Gasoline - electric
3
3
HYBRID STRUCTURE
HYBRID STRUCTURE
The two power sources found in hybrid
The two power sources found in hybrid
vehicles may be combined in different
vehicles may be combined in different
ways, either in parallel or series
ways, either in parallel or series
Either one will allow the gasoline engine
Either one will allow the gasoline engine
to shut down when it is not needed.
to shut down when it is not needed.
4
4
PARALLEL HYBRID
PARALLEL HYBRID
 Gasoline motor
Gasoline motor
 Batteries which
Batteries which
powers an electric
powers an electric
motor
motor
 Both can power the
Both can power the
transmission at the
transmission at the
same time
same time
 Electric motor
Electric motor
supplements the
supplements the
gasoline engine
gasoline engine
5
5
SERIES HYBRID
SERIES HYBRID
 Gasoline motor turns
Gasoline motor turns
a generator
a generator
 Generator may either
Generator may either
charge the batteries
charge the batteries
or power an electric
or power an electric
motor that drives the
motor that drives the
transmission
transmission
 At low speeds is
At low speeds is
powered only by the
powered only by the
electric motor
electric motor
6
6
HIGH VOLTAGE ELECTRICAL
HIGH VOLTAGE ELECTRICAL
SYSTEMS
SYSTEMS
 Power for the electric motor is supplied
Power for the electric motor is supplied
by high-voltage nickel-metal hydride
by high-voltage nickel-metal hydride
battery
battery
 Batteries for all hybrids are produced by
Batteries for all hybrids are produced by
Panasonic EV Energy in Japan
Panasonic EV Energy in Japan
 Voltage ranges from 144 volts to 650
Voltage ranges from 144 volts to 650
volts of DC current
volts of DC current
7
7
HIGH VOLTAGE ELECTRICAL
HIGH VOLTAGE ELECTRICAL
SYSTEMS
SYSTEMS
 High voltage wiring may color coded
High voltage wiring may color coded
orange, bright blue or even yellow
orange, bright blue or even yellow
 Batteries vary in design, however, all
Batteries vary in design, however, all
incorporate individual cells connected
incorporate individual cells connected
to one another
to one another
8
8
HIGH VOLTAGE ELECTRICAL
HIGH VOLTAGE ELECTRICAL
SYSTEMS
SYSTEMS
9
9
BATTERIES
BATTERIES
 Individual cells originally contained liquid
Individual cells originally contained liquid
potassium hydroxide
potassium hydroxide
 The liquid is almost totally absorbed by
The liquid is almost totally absorbed by
the paper membranes inside each cell of
the paper membranes inside each cell of
the battery
the battery
 Because the liquid is absorbed these
Because the liquid is absorbed these
batteries are considered “dry cell”
batteries are considered “dry cell”
batteries
batteries
10
10
BATTERIES
BATTERIES
11
11
HIGH VOLTAGE ELECTRICAL
HIGH VOLTAGE ELECTRICAL
SYSTEMS
SYSTEMS
 Batteries are usually located in the rear
Batteries are usually located in the rear
of the vehicle under the floor of the
of the vehicle under the floor of the
trunk or under the rear seat.
trunk or under the rear seat.
 The wiring harness from the batteries
The wiring harness from the batteries
usually runs below the floorpan of the
usually runs below the floorpan of the
vehicle about one foot in from the
vehicle about one foot in from the
driver’s side of the vehicle.
driver’s side of the vehicle.
12
12
HIGH VOLTAGE ELECTRICAL
HIGH VOLTAGE ELECTRICAL
SYSTEMS
SYSTEMS
13
13
BATTERY RECHARGING
BATTERY RECHARGING
 The Ni-MH batteries are recharged through
The Ni-MH batteries are recharged through
a process call regenerative braking
a process call regenerative braking
 Regenerative braking takes energy from
Regenerative braking takes energy from
the forward momentum of the vehicle and
the forward momentum of the vehicle and
captures it while coasting or braking.
captures it while coasting or braking.
 Occasionally batteries are recharged by the
Occasionally batteries are recharged by the
electric motor
electric motor
14
14
THE “SILENT” HYBRID
THE “SILENT” HYBRID
 Most gasoline
Most gasoline
engines in hybrids
engines in hybrids
will shut off when not
will shut off when not
needed – i.e. when
needed – i.e. when
stopped in traffic
stopped in traffic
 Most hybrids have an
Most hybrids have an
indicator light which
indicator light which
may alert individuals
may alert individuals
to the status of the
to the status of the
vehicle
vehicle
15
15
THE “SILENT” HYBRID
THE “SILENT” HYBRID
 When the vehicle is in this silent mode it
When the vehicle is in this silent mode it
may “awaken” without notice
may “awaken” without notice
 Chocking the wheels is critical to
Chocking the wheels is critical to
responder safety
responder safety
16
16
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
FIRES
FIRES
 Vehicle fires can be handled following
Vehicle fires can be handled following
normal vehicle firefighting procedures
normal vehicle firefighting procedures
 Crews should not be shocked, even if
Crews should not be shocked, even if
flames are impinging on the battery
flames are impinging on the battery
pack itself
pack itself
 Virtually all fires involving Ni-MH
Virtually all fires involving Ni-MH
batteries can be controlled with water
batteries can be controlled with water
17
17
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
Ni – MH BATTERY PACK
Ni – MH BATTERY PACK
PHYSICAL DAMAGE
PHYSICAL DAMAGE
 High-voltage circuits are color-coded either
High-voltage circuits are color-coded either
orange, bright blue or yellow
orange, bright blue or yellow
 Never disassemble or remove the metal cover
Never disassemble or remove the metal cover
of the high-voltage battery pack
of the high-voltage battery pack
 DC current is normally isolated from any
DC current is normally isolated from any
contact with the vehicle itself – theoretically in
contact with the vehicle itself – theoretically in
order to receive a shock you would have to
order to receive a shock you would have to
physically contact two separate points within
physically contact two separate points within
the high-voltage system at the same time
the high-voltage system at the same time
18
18
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
Ni – MH BATTERY PACK
Ni – MH BATTERY PACK
PHYSICAL DAMAGE
PHYSICAL DAMAGE
 If the high-voltage cables running
If the high-voltage cables running
under the vehicle were damaged the
under the vehicle were damaged the
high-voltage battery is designed short
high-voltage battery is designed short
circuit.
circuit.
 This short circuit would de-energize the
This short circuit would de-energize the
entire high-voltage battery circuit
entire high-voltage battery circuit
19
19
HYBRID VEHICLES – CRASH
HYBRID VEHICLES – CRASH
PROCEDURES
PROCEDURES
 Hybrid vehicle identification
Hybrid vehicle identification
 Vehicle stabilization
Vehicle stabilization
 Access to the passenger compartment
Access to the passenger compartment
 Shift gear selector lever (to park)
Shift gear selector lever (to park)
 Turn the key “OFF” and remove it from the
Turn the key “OFF” and remove it from the
ignition
ignition
 Check that the “ready” indicator light is out
Check that the “ready” indicator light is out
 Disconnect the 12-volt battery.
Disconnect the 12-volt battery.
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20
HYBRID VEHICLES – OTHER
HYBRID VEHICLES – OTHER
CONSIDERATIONS
CONSIDERATIONS
 A rear-end collision would destroy the most
A rear-end collision would destroy the most
obvious hybrid vehicle logos
obvious hybrid vehicle logos
• Indicator light on the dash would help identify
Indicator light on the dash would help identify
• Vented c-pillar on older hybrids
Vented c-pillar on older hybrids
• Orange wiring under the hood
Orange wiring under the hood
 If the high-voltage battery is severely damaged
If the high-voltage battery is severely damaged
it should be considered a hazmat incident
it should be considered a hazmat incident
• This is not true, the total amount of liquid originally placed
This is not true, the total amount of liquid originally placed
in the batteries is only around 6 oz.; this is almost totally
in the batteries is only around 6 oz.; this is almost totally
absorbed by the paper membranes in the cells
absorbed by the paper membranes in the cells
21
21
HYBRID VEHICLES – OTHER
HYBRID VEHICLES – OTHER
CONSIDERATIONS
CONSIDERATIONS
KEYLESS IGNITION SYSTEMS
KEYLESS IGNITION SYSTEMS
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22
KEYLESS IGNITION SYSTEMS
KEYLESS IGNITION SYSTEMS
 Convenience of push button start
Convenience of push button start
 Systems are designed to deter theft and
Systems are designed to deter theft and
break-ins
break-ins
 Utilize key fobs which contain a chip
Utilize key fobs which contain a chip
with an ID code that the vehicle must
with an ID code that the vehicle must
recognize
recognize
 The key fob must be in the vehicle in
The key fob must be in the vehicle in
order for the car to start
order for the car to start
23
23
KEYLESS IGNITION SYSTEMS
KEYLESS IGNITION SYSTEMS
What do we do in an emergency?
What do we do in an emergency?
 Place the vehicle in Park and press the
Place the vehicle in Park and press the
start/stop or power button.
start/stop or power button.
 If possible remove the key fob from the
If possible remove the key fob from the
interior of the vehicle – this may be difficult
interior of the vehicle – this may be difficult
since it may be in a purse or pants pocket. This
since it may be in a purse or pants pocket. This
will prevent the car from being powered up if
will prevent the car from being powered up if
the low voltage system cannot be secured.
the low voltage system cannot be secured.
 Disconnect the low voltage battery per
Disconnect the low voltage battery per
department policy.
department policy.
24
24
COMMON MEANS OF
COMMON MEANS OF
IDENTIFICATION
IDENTIFICATION
25
25
COMMON MEANS OF
COMMON MEANS OF
IDENTIFICATION
IDENTIFICATION
26
26
COMMON MEANS OF
COMMON MEANS OF
IDENTIFICATION
IDENTIFICATION
27
27
WHO’S MAKING HYBRIDS
WHO’S MAKING HYBRIDS
NOW?
NOW?
 Honda
Honda
• Accord
Accord
• Civic
Civic
• Insight
Insight
 Toyota
Toyota
• Prius
Prius
• Camry
Camry
• Highlander
Highlander
 Ford
Ford
• Escape
Escape
 Mazda
Mazda
• Tribute
Tribute
 Saturn
Saturn
• Vue
Vue
 Lexus
Lexus
• RX 400h SUV
RX 400h SUV
• GS 450h
GS 450h
• LS 600h L
LS 600h L
 Mercury
Mercury
• Mariner SUV
Mariner SUV
 Dodge
Dodge
• Ram – contractor’s edition
Ram – contractor’s edition
 General Motors
General Motors
• Silverado and Sierra
Silverado and Sierra
• Malibu
Malibu
• Tahoe/Yukon
Tahoe/Yukon
 Nissan
Nissan
• Altima
Altima
• Versa
Versa
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28
WHAT’S IN STORE FOR THE
WHAT’S IN STORE FOR THE
FUTURE?
FUTURE?
 Toyota Sienna minivan
Toyota Sienna minivan
 Chrysler Aspen
Chrysler Aspen
 Cadillac Escalade
Cadillac Escalade
 Dodge Durango
Dodge Durango
 Porsche Cayenne
Porsche Cayenne
 BMW X6
BMW X6
 Hyundai Accent
Hyundai Accent
 Mercedes Benz S400
Mercedes Benz S400
29
29
SUMMARY
SUMMARY
Due to the proliferation of hybrid vehicles
Due to the proliferation of hybrid vehicles
on the road today, responders must be
on the road today, responders must be
familiar with how these vehicles operate,
familiar with how these vehicles operate,
and how to handle an emergency which
and how to handle an emergency which
involves one of these vehicles.
involves one of these vehicles.
Additionally, responders must stay up-to-
Additionally, responders must stay up-to-
date with current vehicle technology, as
date with current vehicle technology, as
it is continuously changing.
it is continuously changing.

DM_1309.ppt engineering mechanical engineering

  • 1.
    1 1 DRILL OF THEMONTH DRILL OF THE MONTH HYBRID VEHICLES HYBRID VEHICLES
  • 2.
    2 2 WHAT IS AHYBRID VEHICLE? WHAT IS A HYBRID VEHICLE? Any vehicle which combines two or more Any vehicle which combines two or more sources of power. sources of power. Examples: Examples:  Diesel – electric Diesel – electric  Nuclear – electric Nuclear – electric  Gasoline - electric Gasoline - electric
  • 3.
    3 3 HYBRID STRUCTURE HYBRID STRUCTURE Thetwo power sources found in hybrid The two power sources found in hybrid vehicles may be combined in different vehicles may be combined in different ways, either in parallel or series ways, either in parallel or series Either one will allow the gasoline engine Either one will allow the gasoline engine to shut down when it is not needed. to shut down when it is not needed.
  • 4.
    4 4 PARALLEL HYBRID PARALLEL HYBRID Gasoline motor Gasoline motor  Batteries which Batteries which powers an electric powers an electric motor motor  Both can power the Both can power the transmission at the transmission at the same time same time  Electric motor Electric motor supplements the supplements the gasoline engine gasoline engine
  • 5.
    5 5 SERIES HYBRID SERIES HYBRID Gasoline motor turns Gasoline motor turns a generator a generator  Generator may either Generator may either charge the batteries charge the batteries or power an electric or power an electric motor that drives the motor that drives the transmission transmission  At low speeds is At low speeds is powered only by the powered only by the electric motor electric motor
  • 6.
    6 6 HIGH VOLTAGE ELECTRICAL HIGHVOLTAGE ELECTRICAL SYSTEMS SYSTEMS  Power for the electric motor is supplied Power for the electric motor is supplied by high-voltage nickel-metal hydride by high-voltage nickel-metal hydride battery battery  Batteries for all hybrids are produced by Batteries for all hybrids are produced by Panasonic EV Energy in Japan Panasonic EV Energy in Japan  Voltage ranges from 144 volts to 650 Voltage ranges from 144 volts to 650 volts of DC current volts of DC current
  • 7.
    7 7 HIGH VOLTAGE ELECTRICAL HIGHVOLTAGE ELECTRICAL SYSTEMS SYSTEMS  High voltage wiring may color coded High voltage wiring may color coded orange, bright blue or even yellow orange, bright blue or even yellow  Batteries vary in design, however, all Batteries vary in design, however, all incorporate individual cells connected incorporate individual cells connected to one another to one another
  • 8.
    8 8 HIGH VOLTAGE ELECTRICAL HIGHVOLTAGE ELECTRICAL SYSTEMS SYSTEMS
  • 9.
    9 9 BATTERIES BATTERIES  Individual cellsoriginally contained liquid Individual cells originally contained liquid potassium hydroxide potassium hydroxide  The liquid is almost totally absorbed by The liquid is almost totally absorbed by the paper membranes inside each cell of the paper membranes inside each cell of the battery the battery  Because the liquid is absorbed these Because the liquid is absorbed these batteries are considered “dry cell” batteries are considered “dry cell” batteries batteries
  • 10.
  • 11.
    11 11 HIGH VOLTAGE ELECTRICAL HIGHVOLTAGE ELECTRICAL SYSTEMS SYSTEMS  Batteries are usually located in the rear Batteries are usually located in the rear of the vehicle under the floor of the of the vehicle under the floor of the trunk or under the rear seat. trunk or under the rear seat.  The wiring harness from the batteries The wiring harness from the batteries usually runs below the floorpan of the usually runs below the floorpan of the vehicle about one foot in from the vehicle about one foot in from the driver’s side of the vehicle. driver’s side of the vehicle.
  • 12.
    12 12 HIGH VOLTAGE ELECTRICAL HIGHVOLTAGE ELECTRICAL SYSTEMS SYSTEMS
  • 13.
    13 13 BATTERY RECHARGING BATTERY RECHARGING The Ni-MH batteries are recharged through The Ni-MH batteries are recharged through a process call regenerative braking a process call regenerative braking  Regenerative braking takes energy from Regenerative braking takes energy from the forward momentum of the vehicle and the forward momentum of the vehicle and captures it while coasting or braking. captures it while coasting or braking.  Occasionally batteries are recharged by the Occasionally batteries are recharged by the electric motor electric motor
  • 14.
    14 14 THE “SILENT” HYBRID THE“SILENT” HYBRID  Most gasoline Most gasoline engines in hybrids engines in hybrids will shut off when not will shut off when not needed – i.e. when needed – i.e. when stopped in traffic stopped in traffic  Most hybrids have an Most hybrids have an indicator light which indicator light which may alert individuals may alert individuals to the status of the to the status of the vehicle vehicle
  • 15.
    15 15 THE “SILENT” HYBRID THE“SILENT” HYBRID  When the vehicle is in this silent mode it When the vehicle is in this silent mode it may “awaken” without notice may “awaken” without notice  Chocking the wheels is critical to Chocking the wheels is critical to responder safety responder safety
  • 16.
    16 16 EMERGENCY PROCEDURES EMERGENCY PROCEDURES FIRES FIRES Vehicle fires can be handled following Vehicle fires can be handled following normal vehicle firefighting procedures normal vehicle firefighting procedures  Crews should not be shocked, even if Crews should not be shocked, even if flames are impinging on the battery flames are impinging on the battery pack itself pack itself  Virtually all fires involving Ni-MH Virtually all fires involving Ni-MH batteries can be controlled with water batteries can be controlled with water
  • 17.
    17 17 EMERGENCY PROCEDURES EMERGENCY PROCEDURES Ni– MH BATTERY PACK Ni – MH BATTERY PACK PHYSICAL DAMAGE PHYSICAL DAMAGE  High-voltage circuits are color-coded either High-voltage circuits are color-coded either orange, bright blue or yellow orange, bright blue or yellow  Never disassemble or remove the metal cover Never disassemble or remove the metal cover of the high-voltage battery pack of the high-voltage battery pack  DC current is normally isolated from any DC current is normally isolated from any contact with the vehicle itself – theoretically in contact with the vehicle itself – theoretically in order to receive a shock you would have to order to receive a shock you would have to physically contact two separate points within physically contact two separate points within the high-voltage system at the same time the high-voltage system at the same time
  • 18.
    18 18 EMERGENCY PROCEDURES EMERGENCY PROCEDURES Ni– MH BATTERY PACK Ni – MH BATTERY PACK PHYSICAL DAMAGE PHYSICAL DAMAGE  If the high-voltage cables running If the high-voltage cables running under the vehicle were damaged the under the vehicle were damaged the high-voltage battery is designed short high-voltage battery is designed short circuit. circuit.  This short circuit would de-energize the This short circuit would de-energize the entire high-voltage battery circuit entire high-voltage battery circuit
  • 19.
    19 19 HYBRID VEHICLES –CRASH HYBRID VEHICLES – CRASH PROCEDURES PROCEDURES  Hybrid vehicle identification Hybrid vehicle identification  Vehicle stabilization Vehicle stabilization  Access to the passenger compartment Access to the passenger compartment  Shift gear selector lever (to park) Shift gear selector lever (to park)  Turn the key “OFF” and remove it from the Turn the key “OFF” and remove it from the ignition ignition  Check that the “ready” indicator light is out Check that the “ready” indicator light is out  Disconnect the 12-volt battery. Disconnect the 12-volt battery.
  • 20.
    20 20 HYBRID VEHICLES –OTHER HYBRID VEHICLES – OTHER CONSIDERATIONS CONSIDERATIONS  A rear-end collision would destroy the most A rear-end collision would destroy the most obvious hybrid vehicle logos obvious hybrid vehicle logos • Indicator light on the dash would help identify Indicator light on the dash would help identify • Vented c-pillar on older hybrids Vented c-pillar on older hybrids • Orange wiring under the hood Orange wiring under the hood  If the high-voltage battery is severely damaged If the high-voltage battery is severely damaged it should be considered a hazmat incident it should be considered a hazmat incident • This is not true, the total amount of liquid originally placed This is not true, the total amount of liquid originally placed in the batteries is only around 6 oz.; this is almost totally in the batteries is only around 6 oz.; this is almost totally absorbed by the paper membranes in the cells absorbed by the paper membranes in the cells
  • 21.
    21 21 HYBRID VEHICLES –OTHER HYBRID VEHICLES – OTHER CONSIDERATIONS CONSIDERATIONS KEYLESS IGNITION SYSTEMS KEYLESS IGNITION SYSTEMS
  • 22.
    22 22 KEYLESS IGNITION SYSTEMS KEYLESSIGNITION SYSTEMS  Convenience of push button start Convenience of push button start  Systems are designed to deter theft and Systems are designed to deter theft and break-ins break-ins  Utilize key fobs which contain a chip Utilize key fobs which contain a chip with an ID code that the vehicle must with an ID code that the vehicle must recognize recognize  The key fob must be in the vehicle in The key fob must be in the vehicle in order for the car to start order for the car to start
  • 23.
    23 23 KEYLESS IGNITION SYSTEMS KEYLESSIGNITION SYSTEMS What do we do in an emergency? What do we do in an emergency?  Place the vehicle in Park and press the Place the vehicle in Park and press the start/stop or power button. start/stop or power button.  If possible remove the key fob from the If possible remove the key fob from the interior of the vehicle – this may be difficult interior of the vehicle – this may be difficult since it may be in a purse or pants pocket. This since it may be in a purse or pants pocket. This will prevent the car from being powered up if will prevent the car from being powered up if the low voltage system cannot be secured. the low voltage system cannot be secured.  Disconnect the low voltage battery per Disconnect the low voltage battery per department policy. department policy.
  • 24.
    24 24 COMMON MEANS OF COMMONMEANS OF IDENTIFICATION IDENTIFICATION
  • 25.
    25 25 COMMON MEANS OF COMMONMEANS OF IDENTIFICATION IDENTIFICATION
  • 26.
    26 26 COMMON MEANS OF COMMONMEANS OF IDENTIFICATION IDENTIFICATION
  • 27.
    27 27 WHO’S MAKING HYBRIDS WHO’SMAKING HYBRIDS NOW? NOW?  Honda Honda • Accord Accord • Civic Civic • Insight Insight  Toyota Toyota • Prius Prius • Camry Camry • Highlander Highlander  Ford Ford • Escape Escape  Mazda Mazda • Tribute Tribute  Saturn Saturn • Vue Vue  Lexus Lexus • RX 400h SUV RX 400h SUV • GS 450h GS 450h • LS 600h L LS 600h L  Mercury Mercury • Mariner SUV Mariner SUV  Dodge Dodge • Ram – contractor’s edition Ram – contractor’s edition  General Motors General Motors • Silverado and Sierra Silverado and Sierra • Malibu Malibu • Tahoe/Yukon Tahoe/Yukon  Nissan Nissan • Altima Altima • Versa Versa
  • 28.
    28 28 WHAT’S IN STOREFOR THE WHAT’S IN STORE FOR THE FUTURE? FUTURE?  Toyota Sienna minivan Toyota Sienna minivan  Chrysler Aspen Chrysler Aspen  Cadillac Escalade Cadillac Escalade  Dodge Durango Dodge Durango  Porsche Cayenne Porsche Cayenne  BMW X6 BMW X6  Hyundai Accent Hyundai Accent  Mercedes Benz S400 Mercedes Benz S400
  • 29.
    29 29 SUMMARY SUMMARY Due to theproliferation of hybrid vehicles Due to the proliferation of hybrid vehicles on the road today, responders must be on the road today, responders must be familiar with how these vehicles operate, familiar with how these vehicles operate, and how to handle an emergency which and how to handle an emergency which involves one of these vehicles. involves one of these vehicles. Additionally, responders must stay up-to- Additionally, responders must stay up-to- date with current vehicle technology, as date with current vehicle technology, as it is continuously changing. it is continuously changing.