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Better Buildings from
         Better Fasteners

Gregg Melvin, Elco Construction Products
            Session (WE08)
      Wednesday, June 17, 2009
AIA Credits
Hanley Wood is a Registered Provider with The American Institute of
Architects Continuing Education Systems. Credit earned on completion of this
program will be reported to CES Records for AIA members. Certificates of
Completion for non-AIA members available on request.
This program is registered with the AIA/CES for continuing professional
education. As such, it does not include content that may be deemed or
construed to be an approval or endorsement by the AIA of any material of
construction or any method or manner of handling, using, distributing, or
dealing in any material or product. Questions related to specific materials,
methods, and services will be addressed at the conclusion of this presentation.
CEN Credits

This program is a registered educational program with the Construction
Specifications Institute of Alexandria, VA. The content within this program is not
created or endorsed by CSI nor should the content be construed as an approval of
any product, building method, or service. Information on the specific content can
be addressed at the conclusion of this program, by the Registered Provider.

Credit earned for completing this program will automatically be submitted to the
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   © 2009 Elco Construction Products
Learning Objectives
1. Identify situations requiring A/E to specify fasteners
   instead of leaving product selection to contractor or
   supplier.
2. Learn techniques for reducing fastener damage due to
   rust and galvanic corrosion.
3. Be able to explain causes of hydrogen embrittlement
   and HASCC.
4. Be able to specify high performance fasteners that are
   HASCC resistant.
5. Explain the role of fasteners in building sustainability.
For want of a fastener…
 “For want of a nail, the shoe was lost,
  For want of a shoe, the horse was lost,
  For want of a horse, the rider was lost.”
This old rhyme about a battle being lost
due to one missing nail is a parable
about making sure of the details.
Yet it’s specifically about fasteners,
because they are a particular kind
of detail – a small thing that
connects together larger and
more important things.
                                                Compared to the horse
                                                and even the shoe, the
                                                 fastener is small. Yet
                                                      without it…
                  “God is in the details.”
                            Mies van der Rohe
Your reputation hangs on
      specifying the right fasteners.
 Fastener specification are             Standard types and grades of
 critical to project success.
                                        fasteners are sufficient in many
                                        construction applications. In these
                                        instances, fastener selection can
                                        usually be based upon industry
                                        standards, building code
                                        requirements, and design loads.
                                        It may even be acceptable in some
                                        cases to leave fastener selection to the
                                        discretion of contractors or building
The Petronas Towers in Kuala
Lumpur, the world’s tallest building
                                        product fabricators, allowing them to
when constructed, required careful      select fasteners based on cost,
engineering to assure that the
millions of fasteners used to install   convenience, and trade practices.
cladding would not be the
installation’s weakest link.
Your reputation hangs on
      specifying the right fasteners.
 Fastener specification are
 critical to project success.
                                        At other times, however,
                                        fastener selection can be one of
                                        the most crucial aspects of
                                        building design.
                                        Professional judgment is required
                                        to specify fasteners that:
                                         Perform as intended
                                         Are dependable and economical
The Petronas Towers in Kuala
Lumpur, the world’s tallest building     Last the life of the building
when constructed, required careful
engineering to assure that the
millions of fasteners used to install
cladding would not be the
installation’s weakest link.
A big job for such a small part
Factors effecting fastener performance include:
  Structural capacity and safety factor.
      Static and dynamic load resistance.
      Pull-out and pull-over resistance.
      Shear resistance of fastener and attached materials.
  Corrosion resistance in conditions of use.
  Seal against liquid or gas leakage (if required).
  Constructability, practicality, and inspectability.
  Compatibility with design intent and aesthetics.
  Removability, or other special requirements.
  Service life exceeds that of attached materials.
Specifying fasteners is part of designing safe, durable, and
practical connections between building components.
HASCC
A “Continuing” Threat to Fasteners
  HASCC = Hydrogen-Assisted Stress
  Corrosion Cracking.
  HASCC has only been identified as a
  fastener failure mechanism within the
  past few decades.
  Since then, “Best Industry Practices”
  have changed to protect fasteners
  against HASCC.
VISIBLE CORROSION

Before considering HASCC, let’s review
some basics of ordinary fastener corrosion:
            Oxidation (Rusting)
             Galvanic Corrosion
Must it Rust?
Most architectural fasteners are made from grades or alloys of steel that will
react with oxygen to create ferrous oxide, commonly know as rust. Rust is a
type of corrosion that weakens and deteriorates steel. Rusting is
accelerated when steel is also exposed to moisture, especially if the
moisture contains chlorides (salts), a condition that is common in marine,
industrial, and urban atmospheres.

When designing steel-to-steel connections,
both the fasteners and the items being
joined must be protected against rusting.
Steel building panels, for example, can be
protected by using zinc galvanizing and a
high-performance coating.
As a general guideline, fasteners should
have greater corrosion resistance than                 Once rust starts, it can
items being joined so that fasteners do not           spread rapidly to adjacent
become weakest link in connection.                     exposed steel surfaces.
Corrosion-Resistant Plating
                         Fasteners are often protected with metallic plating.
                         For example, zinc plating helps protect steel
                         against exposure to air and moisture and provide a
                         sacrificial, galvanic protection to steel.
                         Hot-dipped galvanizing is widely used for large
                         fasteners such as anchor bolts. The thick layer of
                         zinc deposited in this process clogs the threads of
                         smaller screws. On the other hand, thin coatings of
                         electroplated zinc applied to some screws do not
  Plating is no longer   provide sufficient corrosion resistance for exterior
considered acceptable    or high performance fasteners.
   protection for high   Other types of metal plating, such as cadmium
performance fasteners.   and hexavalent chromates, provide greater
                         corrosion-resistance than zinc. These materials are
                         decreasing in usage.
                         Specific plating such as noted above is
                         contraindicated for case-hardened fasteners and
                         others. We do not use HEX chromate or Cadmium
                         on our fasteners in our facilities.
Corrosion-Resistant Coatings
                                New types of anti-corrosion coatings can
                                be considered to protect high-
                                performance fasteners.
                                This type of coating is eco-friendly,
                                minimizing or eliminating the use of
                                heavy metals in fasteners.
                                In addition to corrosion resistance, the
                                coatings lubricate threads, making
                                fastener insertion and removal easier.
                                Easier removal is a big plus when doing
                                repairs, remodels, and retrofits.
Color can be used for product   The coatings can be pigmented to color-
 identification and aesthetic   match other building materials or to
        considerations.
                                simplify product identification.
Corrosion-Resistant Stainless Steel
 300-series stainless steel provides even greater levels of
 corrosion resistance. It should be considered for critical structural
 connections and in locations with aggressive & or corrosive
 environments.
 Note: Even stainless steel often requires a coating for protection
 against galvanic corrosion of materials they are attaching to or
 together, as will be discussed later in this course.
Galvanic Corrosion
Galvanic corrosion occurs when dissimilar metals, such as
aluminum and steel, are in the presence of an electrolyte, an
electrically conductive medium, and form a galvanic cell.
These galvanic cells are similar to those in electric batteries. In
batteries, however, cells are sealed so galvanic reactions only occur
when the cells are part of a controlled electrical circuit.
The same reaction occurs in buildings when two pieces of metal form
an uncontrolled short circuit. It occurs because of the electro-
chemical relationship of the metals.
Galvanic Series
Metals conduct electricity because they have a tendency to give
up electrons easily. Some metals give up electrons more easily
than others. They can be listed in order of their potential to yield
electrons, in a table known as a Galvanic Series.
      Cathode (Least Active)
 More “noble”       Gold
 (protected and     Silver
 less corroded)                         Aluminum is more active
                    Stainless Steel
                    Bronze
                                        (anodic) than steel or
                    Copper              stainless steel. Where
                    Brass               aluminum and steel form a
                    Nickel              galvanic cell, aluminum
                    Lead
                                        will corrode, sacrificing
                    Steel & Iron
 Less “noble”
                    Aluminum
                                        electrons that will deposit
 (sacrificial
 and more           Zinc                onto and protect the steel.
 corroded)          Magnesium
        Anode (Most Active)
Galvanic Corrosion
  This aluminum plate received two screws made from 300-series stainless steel,
  a grade that is highly resistant to oxidation and rusting. It was then exposed to
   1000 hours of salt-water spray that acted as an electrolyte to form a galvanic
    cell between the aluminum plate and stainless steel fasteners. The screws
              were them removed to allow examination of the plate.

     Stainless Steel                                          Stainless Steel Screw
         Screw: The                                           With Anti-Corrosion
aluminum sacrificed                                           Coating: The coating
      electrons to the                                        prevent formation of a
  steel. The surface                                          galvanic cell and
  of the aluminum is                                          prevented corrosion of
visibly deteriorated.                                         the aluminum plate.

  Using ordinary steel fasteners in architectural aluminum elements (such as
  windows, curtain walls, or wall cladding) can also create galvanic corrosion of the
  aluminum, weakening the connection until it fails at well below design loads.
  Avoid this problem by specifying fasteners with high-quality anti-corrosive
  coatings.
Galvanic Corrosion
Dissimilar metal combinations are
common in construction. For example:
  Aluminum framed glazing units and
cladding get attached to structural steel
framing using steel, self-drilling, self-
tapping screws.
 Aluminum parts are often attached to
concrete or masonry with self-tapping
screws made of steel.
  Even steel-to-steel connections can
involve dissimilar metals, if either of the
steel parts, or the fasteners joining
them, has been coated with zinc.
                                                Thin veneers can be
                                              attached with self-drilling
                                              fasteners in the support
                                                     structure.
Galvanic Corrosion
It is difficult to prevent electrolytes from contact with fasteners.
Moisture can enter construction due to:
   Rain or dew during Construction
   Condensation inside a wall or roof
   Leaks in building envelope
   Water from building maintenance or operations
   Plumbing failures
   Flooding and spills
   Perspiration from workers who installed the part
   Air pollutants can make atmospheric moisture more conductive

If dissimilar metals are in contact, assume that an
electrolyte will also be in contact with the fasteners.
Specifying fasteners with adequate corrosion resistance protects
against catastrophic failure, loss of use, injury, death, and liability.
HASCC
The Invisible Corrosion
A secondary effect of the galvanic reaction
can also lead to fastener failures. Hydrogen,
a by-product of galvanic corrosion, can
weaken standard, hardened fasteners and
cause failures. It produces a type of
corrosion that is not readily apparent…until it
is too late.
A Case Study
20 years after installation, screws began snapping for no
apparent reason. The screws complied with building code
load requirements and industry manufacturing standards.
While they had been exposed to weather due to roof
damage, they were not visibly corroded. They simply
appeared to have broken in half.

Scanning electron
micrographs (SEM) revealed
fractured fastener surfaces
and separated grain
boundaries in the steel. The
screws had also lost ductility.
The Culprit: HASCC!
Hydrogen & Embrittlement
                          HASCC starts with hydrogen.
                          Hydrogen embrittlement is associated
                          with galvanic action. However, steel
                          fasteners are not necessarily weakened
                          by galvanic corrosion itself. Rather,
                          hydrogen generated by galvanic
                          action attacks the steel.
                          Even if steel is protected from galvanic
                          corrosion, hydrogen can attack it rapidly.
Screws attacked by        Specialized fasteners have been
hydrogen lose ductility   developed to avoid this risk.
and become embrittled
They typically show no
visible corrosion.
Source of Hydrogen
 Galvanic action creates electrical current.
 Water in electrolyte separates into oxygen
 and hydrogen.
 Oxygen bonds with the anode and
 oxidizes the metal. Since oxides have little
 structural strength, the anode weakens
 and corrodes.
 Hydrogen is attracted to the cathode and
 penetrates into the metal.

This process is similar to the laboratory procedure for
separating water into hydrogen and oxygen by
passing electrical current through it, a process called
electrolysis.
Hydrogen Diffuses into Steel
Hydrogen, the smallest atoms, can
penetrate “solid” steel.
Atoms lodge in voids in steel’s crystal
structure.
Single hydrogen atoms are unstable
and bond with other hydrogen atoms.
The larger H2 molecules put pressure
on the surrounding steel molecules.
This creates internal tension in steel,     This scanning electron
enlarging its grain boundaries and
                                          microscope (SEM) image of
reducing ductility.
                                          steel shows enlarged grain
As this process continues, the steel       boundaries indicative of
can no longer maintain its structure       hydrogen embrittlement.
or bear its design load, and can fail.
The Role of Case Hardening
                                            Hydrogen has little effect on
Case                                        “mild” (soft) steel.
Rockwell                                    Many architectural fasteners,
Hardness                                    however, are case hardened,
HRC 52 min.
                                            In case hardening, low-carbon
                                            steel is heated in high-carbon
                                            environment to infuse extra
                                            carbon into metal’s surface.
                                            This hardens steel’s outer layer
Core                                        (“case”) and makes it brittle.
Rockwell
Hardness                                    Case hardening makes self-
HRC 32-40                                   drilling screws hard enough
                                            to drill and tap into structural
                                            steel or tap concrete.

  HASCC affects steel of Rockwell hardness ≥ HRC 35. The harder the steel,
  the more susceptible is it to HASCC. Case-hardened fasteners are typically
  HRC 52 on the case and HRC 32 to 40 in the core.
Hydrogen Embrittlement & Stress
   In case-hardened fasteners, the very hard/brittle outer layer is most
vulnerable to HASCC. Weakening the outer layer transfers the load onto
 the core of the fastener, a significantly small diameter of steel than the
 original design. The design load can overwhelm this reduced fastener
                       diameter, leading to failure.
                                     This cross-section of a failed case-
                                     hardened fastener shows the hardened
                                     outer case, which was embrittled by
                                     hydrogen, and the inner ductile core,
                                     which failed under the design load.
                                     B.Application Induced Hydrogen Assisted
                                     Stress Corrosion Embrittlement Mode
                                     C.Ductile and Embrittlement Mode/
                                     Strength loss
                                     D.Complete ductile failure due to reduced
                                     cross-sectional area of fastener/ unable to
                                     sustain load of application
Stress Concentration
Stress increases steel’s susceptibility to embrittlement.
Stress concentration occurs at screw heads for 3
reasons:

                                   1. MANUFACTURING:
                                   Deformations required
                                      to form steel rod into
                                      screw heads induces
                                      stress into metal.
Stress Concentration
        2. CLAMPING FORCES
        When screws are tightened, their
        heads bear on the surface of the
        object being attached.


        This places the area of the shank
        immediately under the head into
        tension, inducing stress.
Stress Concentration
3. OUT OF ALIGNMENT
Screws are rarely perfectly
perpendicular to surfaces
they are attaching.
When tightened, uneven
pressure is put on head by
oblique angle at which it is
installed.                             A test for resistance to hydrogen
                                 embrittlement closely mimics this real-world
This puts additional stress on    situation. The fastener is screwed through
                                   two plates of dissimilar metals. A shim is
one side of fastener at             placed under one edge of the top plate,
juncture of head and shank.      creating an angle between the two plates and
                                  placing the screw at an oblique angle with
                                            respect to one of them.
Stress Cracking
Galvanically generated
hydrogen at stress points
leads to microscopic
cracking.
Micro-cracks further
concentrates stress points.
Once propagated, cracks
can spread quickly through
hardened steel.
Metallurgists call this
cracking “Hydrogen Assisted
Stress Corrosion Cracking”
(HASCC).
Plating and Hydrogen Embrittlement
  Case hardened fasteners must still be protected against rust
  and galvanic corrosion.
  Standard plating of case hardened fasteners generates
  hydrogen that could contribute to “Hydrogen Embrittlement”.
  This is unlikely, because platers bake hydrogen out of
  fasteners @ 400+ for several hours after treatment.
  But you cannot bake-out Hydrogen from continuous Galvanic
  reactions on the job.
  In low stress, completely dry areas, zinc or other plated, case
  hardened fasteners, may work well, or, if exposed to moisture
  it can pose a risk for delayed failures.
  Case hardened fasteners can be protected with high-
  performance anti-corrosion coating. But it does not stop
  hydrogen diffusion into hardened steel.
  However, new innovations – described in next section – will.
HASCC Recap
Galvanic action between dissimilar metals generates
hydrogen.
Hydrogen penetrates hardened steel and creates internal
stresses that weaken fasteners.
This process occurs primarily in high hardness/case
hardened parts.
Stress concentrations initiate micro-cracking that can
propagate across fastener.
HASCC can occur days, months or years after fastener
installation if connection is exposed to moisture.
Failure is often sudden and without warning. No rust is
seen.
Benefits of Self Drilling Screws
Self-drilling screws require just seconds of
installation time and labor VS that required for
nuts-and-bolts, rivets, and other fasteners requiring
pre-drilled holes.
Fasteners install in single, fast operation using a
power driver.
They are much faster than two-handed bolt-and-nut
                                   Dril-Flex.exe
installations, and more practical where the back
side is not accessible for installing a nut.
With hundreds of thousands of fasteners used in
large buildings, this represents an enormous
savings in labor.
Use to install windows, cladding, curtain wall,
framing, anchors, equipment, fixtures, and other
building components.
The Remedy for HASCC
Self-drilling fasteners have to be case hardened in
order to drill and tap substrates – but case
hardening makes them vulnerable to failure.

Fortunately, there is a solution to fastener HASCC
hazards.
Design of Self Drilling Screws
                             Select head style for
                                easy installation,
Attaching Into Metal:          acceptable profile,
Lead threads tap threads            and pull-over
                                       resistance
into substrate, so
                                      Select
substrate acts as nut.          thread style
                                  to hold in
They are available in             substrate
many specialized
configurations to suit a                               Lead threads cut
wide range of                                          threads into (tap)
                                                       substrate for pull-out
construction applications.                             resistance

                                                 Tip drills hole and
                                                 removes shavings
HASCC-Resistant Fasteners

                 Vir
                    tua
                   to lly Im
                      HA     m
                         SC un
                            C  e
A Metallurgical Marvel
There are two ways to achieve this performance:
2. Selectively Hardened Fasteners
3. Bi-Metal Fasteners




 Hardened for      Ductile for structural
  drilling and       performance and
    tapping         HASCC-resistance.
Selectively Hardened Fasteners
                            Certain hardened fasteners are
                            made from special, high-carbon
                            steel. Since the alloy already
                            contains the carbon needed to
     DUCTILE WHERE          harden the steel, fasteners do not
     NEEDED                 have to be placed in a high-carbon
     Grade 5 heat treat     environment during heat treatment.
     in load-bearing
     area of fastener       This also makes it possible to
                            selectively harden the fastener
                            drill and tapping tip.
     HARDENED WHERE         Tip of screw is passed through an
     NEEDED                 electrical induction coil that heats
     Selectively hardened   and hardens drill-point and lead-
     point and tapping
                            threads without affecting rest of
     threads HRC 52
                            shank.
2. Bi-Metal Fasteners
Use where stainless steel is required for
increased resistance to corrosive
environments.
300 Series Stainless steel is not
hardenable by heat treatment. Stainless
steel is not suitable for selective hardening. 300 Series
                                               Stainless
Instead, a high-carbon steel tip is fused Steel Head
onto stainless shank.                          and
High carbon tip is then selectively            Shank
hardened using induction-coil heating.
                                               High-Carbon
                                               Steel Tip,
                                               Selectively
                                               Hardened

                       Recommended
                       for exposed
                       fasteners.
Corrosion-Resistant Coatings
Even stainless steel attachments are not immune to galvanic
corrosion and the elements.
Metallic, polymer-based, anti-corrosion coatings are recommended
on both selectively hardened and bi-metal fasteners to provide
galvanic protection and to lubricate the threads for dissimilar metal
connections.
Coating can be color matched as required.



      Bi-Metal Fastener: Before coating, above. After coating, below.
PROOF
  Steel and aluminum plates are connected by fasteners and
  sprayed with a 5% salt-water solution, an electrolyte.
  Conventional fasteners fail due to stress concentration at screw
  heads that accelerates embrittlement. HASCC
  Neither selectively-hardened nor bi-metal fasteners fail.

                                                         HASCC-
                                                         resistant
                                                         fasteners
                                                         are not
                                                         affected
     Standard
case-hardened
fasteners failed
PROOF
PROOF
HASCC-resistant
fasteners, securing
facade have been
exposed to marine
and urban
atmosphere and
earthquakes during
two decades of
service.
                         US Bank Building/
                          Los Angeles, CA
                      Pei Cobb Freed Partners
Best Industry Practices
In applications where dissimilar
metals will be in contact, specify
selectively-hardened self-drilling
fasteners to resist HASCC.




                          In aggressive environments requiring
                          stainless steel for protection against
                          visible corrosion, specify bi-metal self-
                          drilling fasteners with a selectively-
                          hardened tip to resist HASCC.
FASTENERS FOR
  EXTREME LOADS
  Fasteners exposed to extreme loads
also require special attention to HASCC.
Extreme Loads
During extreme loading, structures are briefly subjected to
loads far higher than normal operating loads.
Risks can include:
• Hurricane & Tornado, including windblown missile impact
• Earthquake
• Accident, including industrial accident, vehicular collision,
  etc.
• Redistribution of load due to failure of other building
  elements
• Explosion, including boiler, natural gas leaks, attack
If there is reason to suspect a risk, it should be designed in.


 Determination              Estimate              Risk-Resistant
    of Risk               of Risk Loads              Design
Hurricane and Tornado Loads
Use building codes and regional history to predict loads.
                                    High-speed winds create
                                    extreme atmospheric
                                    pressure differentials
                                    between the interior and
                                    exterior of building
                                    enclosures.
                                    High-velocity, windblown
                                    missiles create extreme
                                    impact loads.
Blast (Explosion) Loads
Blast resistance should be designed into
structures:
 Containing volatile materials
 With high-security profile
 With strategic importance to an
organization or mission
  That are or have occupants considered     The attack on Oklahoma City
targets for attack                          Federal Building provoked rethinking
 Located near possible targets              of need for blast-resistance.

  That are “Essential Facility” that must
remain functional after disasters due to
importance to public health and safety:     Blasts also occur due to gas
  • Hospitals                                leaks, boiler malfunction,
  • Fire/rescue/police stations
  • Toxic-material storage
                                                   and accidents.
  • Air traffic control
  • Critical defense installations.
Extreme Loading-Building
               Envelope
Hurricane, tornado and
exterior blast loads are
applied first to building
cladding and fenestration.
These elements either
absorb the load – by
deformation or failure – or
transfer load to other
structural elements.
Seismic Loading
            Violent, cyclical
            accelerations place
            extreme loading on
            all building
            components, not
            just structural
            members.
            Failures of non-
            structural elements
            can injure or kill
            people and make
            buildings unusable.
Extreme Loading of Fasteners
Under extreme loading, if a structural
element does not fail, and it does not
deform sufficiently to absorb all the
load energy – that is, if it is designed to
withstand the load – then the load is
transferred to the fasteners that hold it
in place and connect it to other
structural elements.
If the fasteners are ductile in nature,
they will deform, absorbing some or all
of the blast or impact energy, but may
still keep in place the element they are
attaching.
If fasteners are brittle, extreme
loading may cause them to fail.
Case-Hardened & Extreme Loads
The outer layer of case-hardened
fasteners is brittle and less ductile.
Under extreme loads, the brittle         Hardened
outer case fails first, leaving the        (brittle)
inner core to bear load.                     case
                                                          Core diameter <
Even though the core may be                              fastener diameter
ductile, its smaller area can
becomes overloaded and fail.                 Soft
                                         (ductile)
Fasteners with incipient HASCC              core
are even more likely to fail during
extreme loading.                         Cross-section of case-hardened fastener



   Using ductile, HASCC-resistant fasteners helps assure full
design strength of fasteners can be used to resist extreme loads.
Where to Specify
Blast-resistant windows
Curtain wall framing
Building equipment
Critical life safety and
communications
equipment
Continuous service of
building enclosure
systems
OTHER TYPES
 OF FASTENERS
HASCC-resistant fasteners can be
 used to simplify a wide range of
special construction applications.
Concrete and Masonry Screws
  Choice of
head styles           Specifying concrete
                         and masonry         Choice of
                                                 head
                         anchors also           styles

                            requires
      Grade 5
 hardness for
                       consideration of
 strength and
      ductility
                       dissimilar metals
                         and corrosion
                          resistance.            Hi-lo
                                               thread
                      A variety of special   taps into
                                             masonry
      Higher             designs are
 hardness for
     tapping          available to satisfy
     threads
                      most construction
                        requirements.
           Concrete                                      Masonry
Pressure-Relief Fasteners
         In buildings with potential for
         interior explosions, special panels
         can be designed to blow off and
         relieve pressure, a built in safety
         valve.
         Examples include places where
         highly volatile liquids are in use, or
         storage for extremely fine dry,
         materials subject to dust-explosion.
Pressure-Relief Fasteners
                                                                 panel
Pressure-relief panels are not                               separates
actually held in place by fastener      panel             from framing
                                                              member
heads. Panels have an                             centering
                                                   device
attachment-hole larger than the
fastener-head, and a special                             framing

aluminum washer retains the
panel in position.
                                     aluminum
                                                                 washer
Under explosive pressure,            pressure-
                                                               collapses
                                      relieving
washers fail and allow panels to        washer

blow off, venting the pressure.             Normal                         Explosion
The panel is tethered to keep it
from becoming a dangerous
missile.
HASCC-resistant 300 series
stainless steel fasteners are
used in assembly.
Pressure-Relief Venting
Threaded Rod Anchors




                                                1/4-20 & 3/8-16



 Threaded rods are used to support fire-sprinklers and other essential building
services. These fasteners simplify installation while protecting against potential
   failures of other fastening methods that are not positively engaged in the
                               structural materials.
Sealing Washers
Integral head a washer-
face designs along with
high performance washer
material help prevent leaks
through building envelope.
SUMMARY
       Manage Your Risk

Fasteners are critical components
          of buildings.

  A/Es must be aware of their
  professional responsibility to
specify fasteners that fulfill design
   intent and provide safe and
       durable connections.
HASCC-Resistance
HASCC can cause sudden, catastrophic
failures when self-drilling or self-tapping
screws are used in conditions with dissimilar
metals and the potential for exposure to
moisture.
It is not safe to assume that contractors will
be aware of these issues and will select
anything other than standard fasteners.
Specify accordingly.
Selectively hardened and bi-metal self-drilling
fasteners mitigate risk because their load-
bearing sections remain ductile and virtually
immune to HASCC.
Economy

The lowest cost fastener may not be the
most economical when labor and service life
are considered.
Specialty fasteners can often save money
by providing lower installed cost.
Fasteners are typically less than .0025%
per dollar of project cost, but specifying
inadequate fasteners can cause up to 100%
of construction defect costs.
Sustainability

 Most metal fasteners have recycled-
material content and are recyclable.
   New corrosion-resistant finishes
eliminate toxic heavy metals plating.
 Durability over life of structure is the
most important measure of sustainability.
Thank you!

This concludes the American Institute of Architects
      Continuing Education Systems Program.

                 Any Questions?

  Gregg Melvin, Elco Construction Products
   (815) 979-3249 - gmelvin@acument.com

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Dist Ed Presentation

  • 1. Better Buildings from Better Fasteners Gregg Melvin, Elco Construction Products Session (WE08) Wednesday, June 17, 2009
  • 2. AIA Credits Hanley Wood is a Registered Provider with The American Institute of Architects Continuing Education Systems. Credit earned on completion of this program will be reported to CES Records for AIA members. Certificates of Completion for non-AIA members available on request. This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.
  • 3. CEN Credits This program is a registered educational program with the Construction Specifications Institute of Alexandria, VA. The content within this program is not created or endorsed by CSI nor should the content be construed as an approval of any product, building method, or service. Information on the specific content can be addressed at the conclusion of this program, by the Registered Provider. Credit earned for completing this program will automatically be submitted to the CSI CEN. Completion certificates can be obtained by contacting the Provider directly. This logo and statement identify Provider programs registered with the CSI CEN and are limited to the educational program content.
  • 4. Copyrighted Materials This presentation is protected by US and international copyright laws. Reproduction, distribution, display, and use of the presentation without written permission of owner is prohibited. © 2009 Elco Construction Products
  • 5. Learning Objectives 1. Identify situations requiring A/E to specify fasteners instead of leaving product selection to contractor or supplier. 2. Learn techniques for reducing fastener damage due to rust and galvanic corrosion. 3. Be able to explain causes of hydrogen embrittlement and HASCC. 4. Be able to specify high performance fasteners that are HASCC resistant. 5. Explain the role of fasteners in building sustainability.
  • 6. For want of a fastener… “For want of a nail, the shoe was lost, For want of a shoe, the horse was lost, For want of a horse, the rider was lost.” This old rhyme about a battle being lost due to one missing nail is a parable about making sure of the details. Yet it’s specifically about fasteners, because they are a particular kind of detail – a small thing that connects together larger and more important things. Compared to the horse and even the shoe, the fastener is small. Yet without it… “God is in the details.” Mies van der Rohe
  • 7. Your reputation hangs on specifying the right fasteners. Fastener specification are Standard types and grades of critical to project success. fasteners are sufficient in many construction applications. In these instances, fastener selection can usually be based upon industry standards, building code requirements, and design loads. It may even be acceptable in some cases to leave fastener selection to the discretion of contractors or building The Petronas Towers in Kuala Lumpur, the world’s tallest building product fabricators, allowing them to when constructed, required careful select fasteners based on cost, engineering to assure that the millions of fasteners used to install convenience, and trade practices. cladding would not be the installation’s weakest link.
  • 8. Your reputation hangs on specifying the right fasteners. Fastener specification are critical to project success. At other times, however, fastener selection can be one of the most crucial aspects of building design. Professional judgment is required to specify fasteners that: Perform as intended Are dependable and economical The Petronas Towers in Kuala Lumpur, the world’s tallest building Last the life of the building when constructed, required careful engineering to assure that the millions of fasteners used to install cladding would not be the installation’s weakest link.
  • 9. A big job for such a small part Factors effecting fastener performance include: Structural capacity and safety factor. Static and dynamic load resistance. Pull-out and pull-over resistance. Shear resistance of fastener and attached materials. Corrosion resistance in conditions of use. Seal against liquid or gas leakage (if required). Constructability, practicality, and inspectability. Compatibility with design intent and aesthetics. Removability, or other special requirements. Service life exceeds that of attached materials. Specifying fasteners is part of designing safe, durable, and practical connections between building components.
  • 10. HASCC A “Continuing” Threat to Fasteners HASCC = Hydrogen-Assisted Stress Corrosion Cracking. HASCC has only been identified as a fastener failure mechanism within the past few decades. Since then, “Best Industry Practices” have changed to protect fasteners against HASCC.
  • 11. VISIBLE CORROSION Before considering HASCC, let’s review some basics of ordinary fastener corrosion: Oxidation (Rusting) Galvanic Corrosion
  • 12. Must it Rust? Most architectural fasteners are made from grades or alloys of steel that will react with oxygen to create ferrous oxide, commonly know as rust. Rust is a type of corrosion that weakens and deteriorates steel. Rusting is accelerated when steel is also exposed to moisture, especially if the moisture contains chlorides (salts), a condition that is common in marine, industrial, and urban atmospheres. When designing steel-to-steel connections, both the fasteners and the items being joined must be protected against rusting. Steel building panels, for example, can be protected by using zinc galvanizing and a high-performance coating. As a general guideline, fasteners should have greater corrosion resistance than Once rust starts, it can items being joined so that fasteners do not spread rapidly to adjacent become weakest link in connection. exposed steel surfaces.
  • 13. Corrosion-Resistant Plating Fasteners are often protected with metallic plating. For example, zinc plating helps protect steel against exposure to air and moisture and provide a sacrificial, galvanic protection to steel. Hot-dipped galvanizing is widely used for large fasteners such as anchor bolts. The thick layer of zinc deposited in this process clogs the threads of smaller screws. On the other hand, thin coatings of electroplated zinc applied to some screws do not Plating is no longer provide sufficient corrosion resistance for exterior considered acceptable or high performance fasteners. protection for high Other types of metal plating, such as cadmium performance fasteners. and hexavalent chromates, provide greater corrosion-resistance than zinc. These materials are decreasing in usage. Specific plating such as noted above is contraindicated for case-hardened fasteners and others. We do not use HEX chromate or Cadmium on our fasteners in our facilities.
  • 14. Corrosion-Resistant Coatings New types of anti-corrosion coatings can be considered to protect high- performance fasteners. This type of coating is eco-friendly, minimizing or eliminating the use of heavy metals in fasteners. In addition to corrosion resistance, the coatings lubricate threads, making fastener insertion and removal easier. Easier removal is a big plus when doing repairs, remodels, and retrofits. Color can be used for product The coatings can be pigmented to color- identification and aesthetic match other building materials or to considerations. simplify product identification.
  • 15. Corrosion-Resistant Stainless Steel 300-series stainless steel provides even greater levels of corrosion resistance. It should be considered for critical structural connections and in locations with aggressive & or corrosive environments. Note: Even stainless steel often requires a coating for protection against galvanic corrosion of materials they are attaching to or together, as will be discussed later in this course.
  • 16. Galvanic Corrosion Galvanic corrosion occurs when dissimilar metals, such as aluminum and steel, are in the presence of an electrolyte, an electrically conductive medium, and form a galvanic cell. These galvanic cells are similar to those in electric batteries. In batteries, however, cells are sealed so galvanic reactions only occur when the cells are part of a controlled electrical circuit. The same reaction occurs in buildings when two pieces of metal form an uncontrolled short circuit. It occurs because of the electro- chemical relationship of the metals.
  • 17. Galvanic Series Metals conduct electricity because they have a tendency to give up electrons easily. Some metals give up electrons more easily than others. They can be listed in order of their potential to yield electrons, in a table known as a Galvanic Series. Cathode (Least Active) More “noble” Gold (protected and Silver less corroded) Aluminum is more active Stainless Steel Bronze (anodic) than steel or Copper stainless steel. Where Brass aluminum and steel form a Nickel galvanic cell, aluminum Lead will corrode, sacrificing Steel & Iron Less “noble” Aluminum electrons that will deposit (sacrificial and more Zinc onto and protect the steel. corroded) Magnesium Anode (Most Active)
  • 18. Galvanic Corrosion This aluminum plate received two screws made from 300-series stainless steel, a grade that is highly resistant to oxidation and rusting. It was then exposed to 1000 hours of salt-water spray that acted as an electrolyte to form a galvanic cell between the aluminum plate and stainless steel fasteners. The screws were them removed to allow examination of the plate. Stainless Steel Stainless Steel Screw Screw: The With Anti-Corrosion aluminum sacrificed Coating: The coating electrons to the prevent formation of a steel. The surface galvanic cell and of the aluminum is prevented corrosion of visibly deteriorated. the aluminum plate. Using ordinary steel fasteners in architectural aluminum elements (such as windows, curtain walls, or wall cladding) can also create galvanic corrosion of the aluminum, weakening the connection until it fails at well below design loads. Avoid this problem by specifying fasteners with high-quality anti-corrosive coatings.
  • 19. Galvanic Corrosion Dissimilar metal combinations are common in construction. For example: Aluminum framed glazing units and cladding get attached to structural steel framing using steel, self-drilling, self- tapping screws. Aluminum parts are often attached to concrete or masonry with self-tapping screws made of steel. Even steel-to-steel connections can involve dissimilar metals, if either of the steel parts, or the fasteners joining them, has been coated with zinc. Thin veneers can be attached with self-drilling fasteners in the support structure.
  • 20. Galvanic Corrosion It is difficult to prevent electrolytes from contact with fasteners. Moisture can enter construction due to: Rain or dew during Construction Condensation inside a wall or roof Leaks in building envelope Water from building maintenance or operations Plumbing failures Flooding and spills Perspiration from workers who installed the part Air pollutants can make atmospheric moisture more conductive If dissimilar metals are in contact, assume that an electrolyte will also be in contact with the fasteners. Specifying fasteners with adequate corrosion resistance protects against catastrophic failure, loss of use, injury, death, and liability.
  • 21. HASCC The Invisible Corrosion A secondary effect of the galvanic reaction can also lead to fastener failures. Hydrogen, a by-product of galvanic corrosion, can weaken standard, hardened fasteners and cause failures. It produces a type of corrosion that is not readily apparent…until it is too late.
  • 22. A Case Study 20 years after installation, screws began snapping for no apparent reason. The screws complied with building code load requirements and industry manufacturing standards. While they had been exposed to weather due to roof damage, they were not visibly corroded. They simply appeared to have broken in half. Scanning electron micrographs (SEM) revealed fractured fastener surfaces and separated grain boundaries in the steel. The screws had also lost ductility. The Culprit: HASCC!
  • 23. Hydrogen & Embrittlement HASCC starts with hydrogen. Hydrogen embrittlement is associated with galvanic action. However, steel fasteners are not necessarily weakened by galvanic corrosion itself. Rather, hydrogen generated by galvanic action attacks the steel. Even if steel is protected from galvanic corrosion, hydrogen can attack it rapidly. Screws attacked by Specialized fasteners have been hydrogen lose ductility developed to avoid this risk. and become embrittled They typically show no visible corrosion.
  • 24. Source of Hydrogen Galvanic action creates electrical current. Water in electrolyte separates into oxygen and hydrogen. Oxygen bonds with the anode and oxidizes the metal. Since oxides have little structural strength, the anode weakens and corrodes. Hydrogen is attracted to the cathode and penetrates into the metal. This process is similar to the laboratory procedure for separating water into hydrogen and oxygen by passing electrical current through it, a process called electrolysis.
  • 25. Hydrogen Diffuses into Steel Hydrogen, the smallest atoms, can penetrate “solid” steel. Atoms lodge in voids in steel’s crystal structure. Single hydrogen atoms are unstable and bond with other hydrogen atoms. The larger H2 molecules put pressure on the surrounding steel molecules. This creates internal tension in steel, This scanning electron enlarging its grain boundaries and microscope (SEM) image of reducing ductility. steel shows enlarged grain As this process continues, the steel boundaries indicative of can no longer maintain its structure hydrogen embrittlement. or bear its design load, and can fail.
  • 26. The Role of Case Hardening Hydrogen has little effect on Case “mild” (soft) steel. Rockwell Many architectural fasteners, Hardness however, are case hardened, HRC 52 min. In case hardening, low-carbon steel is heated in high-carbon environment to infuse extra carbon into metal’s surface. This hardens steel’s outer layer Core (“case”) and makes it brittle. Rockwell Hardness Case hardening makes self- HRC 32-40 drilling screws hard enough to drill and tap into structural steel or tap concrete. HASCC affects steel of Rockwell hardness ≥ HRC 35. The harder the steel, the more susceptible is it to HASCC. Case-hardened fasteners are typically HRC 52 on the case and HRC 32 to 40 in the core.
  • 27. Hydrogen Embrittlement & Stress In case-hardened fasteners, the very hard/brittle outer layer is most vulnerable to HASCC. Weakening the outer layer transfers the load onto the core of the fastener, a significantly small diameter of steel than the original design. The design load can overwhelm this reduced fastener diameter, leading to failure. This cross-section of a failed case- hardened fastener shows the hardened outer case, which was embrittled by hydrogen, and the inner ductile core, which failed under the design load. B.Application Induced Hydrogen Assisted Stress Corrosion Embrittlement Mode C.Ductile and Embrittlement Mode/ Strength loss D.Complete ductile failure due to reduced cross-sectional area of fastener/ unable to sustain load of application
  • 28. Stress Concentration Stress increases steel’s susceptibility to embrittlement. Stress concentration occurs at screw heads for 3 reasons: 1. MANUFACTURING: Deformations required to form steel rod into screw heads induces stress into metal.
  • 29. Stress Concentration 2. CLAMPING FORCES When screws are tightened, their heads bear on the surface of the object being attached. This places the area of the shank immediately under the head into tension, inducing stress.
  • 30. Stress Concentration 3. OUT OF ALIGNMENT Screws are rarely perfectly perpendicular to surfaces they are attaching. When tightened, uneven pressure is put on head by oblique angle at which it is installed. A test for resistance to hydrogen embrittlement closely mimics this real-world This puts additional stress on situation. The fastener is screwed through two plates of dissimilar metals. A shim is one side of fastener at placed under one edge of the top plate, juncture of head and shank. creating an angle between the two plates and placing the screw at an oblique angle with respect to one of them.
  • 31. Stress Cracking Galvanically generated hydrogen at stress points leads to microscopic cracking. Micro-cracks further concentrates stress points. Once propagated, cracks can spread quickly through hardened steel. Metallurgists call this cracking “Hydrogen Assisted Stress Corrosion Cracking” (HASCC).
  • 32. Plating and Hydrogen Embrittlement Case hardened fasteners must still be protected against rust and galvanic corrosion. Standard plating of case hardened fasteners generates hydrogen that could contribute to “Hydrogen Embrittlement”. This is unlikely, because platers bake hydrogen out of fasteners @ 400+ for several hours after treatment. But you cannot bake-out Hydrogen from continuous Galvanic reactions on the job. In low stress, completely dry areas, zinc or other plated, case hardened fasteners, may work well, or, if exposed to moisture it can pose a risk for delayed failures. Case hardened fasteners can be protected with high- performance anti-corrosion coating. But it does not stop hydrogen diffusion into hardened steel. However, new innovations – described in next section – will.
  • 33. HASCC Recap Galvanic action between dissimilar metals generates hydrogen. Hydrogen penetrates hardened steel and creates internal stresses that weaken fasteners. This process occurs primarily in high hardness/case hardened parts. Stress concentrations initiate micro-cracking that can propagate across fastener. HASCC can occur days, months or years after fastener installation if connection is exposed to moisture. Failure is often sudden and without warning. No rust is seen.
  • 34. Benefits of Self Drilling Screws Self-drilling screws require just seconds of installation time and labor VS that required for nuts-and-bolts, rivets, and other fasteners requiring pre-drilled holes. Fasteners install in single, fast operation using a power driver. They are much faster than two-handed bolt-and-nut Dril-Flex.exe installations, and more practical where the back side is not accessible for installing a nut. With hundreds of thousands of fasteners used in large buildings, this represents an enormous savings in labor. Use to install windows, cladding, curtain wall, framing, anchors, equipment, fixtures, and other building components.
  • 35. The Remedy for HASCC Self-drilling fasteners have to be case hardened in order to drill and tap substrates – but case hardening makes them vulnerable to failure. Fortunately, there is a solution to fastener HASCC hazards.
  • 36. Design of Self Drilling Screws Select head style for easy installation, Attaching Into Metal: acceptable profile, Lead threads tap threads and pull-over resistance into substrate, so Select substrate acts as nut. thread style to hold in They are available in substrate many specialized configurations to suit a Lead threads cut wide range of threads into (tap) substrate for pull-out construction applications. resistance Tip drills hole and removes shavings
  • 37. HASCC-Resistant Fasteners Vir tua to lly Im HA m SC un C e
  • 38. A Metallurgical Marvel There are two ways to achieve this performance: 2. Selectively Hardened Fasteners 3. Bi-Metal Fasteners Hardened for Ductile for structural drilling and performance and tapping HASCC-resistance.
  • 39. Selectively Hardened Fasteners Certain hardened fasteners are made from special, high-carbon steel. Since the alloy already contains the carbon needed to DUCTILE WHERE harden the steel, fasteners do not NEEDED have to be placed in a high-carbon Grade 5 heat treat environment during heat treatment. in load-bearing area of fastener This also makes it possible to selectively harden the fastener drill and tapping tip. HARDENED WHERE Tip of screw is passed through an NEEDED electrical induction coil that heats Selectively hardened and hardens drill-point and lead- point and tapping threads without affecting rest of threads HRC 52 shank.
  • 40. 2. Bi-Metal Fasteners Use where stainless steel is required for increased resistance to corrosive environments. 300 Series Stainless steel is not hardenable by heat treatment. Stainless steel is not suitable for selective hardening. 300 Series Stainless Instead, a high-carbon steel tip is fused Steel Head onto stainless shank. and High carbon tip is then selectively Shank hardened using induction-coil heating. High-Carbon Steel Tip, Selectively Hardened Recommended for exposed fasteners.
  • 41. Corrosion-Resistant Coatings Even stainless steel attachments are not immune to galvanic corrosion and the elements. Metallic, polymer-based, anti-corrosion coatings are recommended on both selectively hardened and bi-metal fasteners to provide galvanic protection and to lubricate the threads for dissimilar metal connections. Coating can be color matched as required. Bi-Metal Fastener: Before coating, above. After coating, below.
  • 42. PROOF Steel and aluminum plates are connected by fasteners and sprayed with a 5% salt-water solution, an electrolyte. Conventional fasteners fail due to stress concentration at screw heads that accelerates embrittlement. HASCC Neither selectively-hardened nor bi-metal fasteners fail. HASCC- resistant fasteners are not affected Standard case-hardened fasteners failed
  • 43. PROOF
  • 44. PROOF HASCC-resistant fasteners, securing facade have been exposed to marine and urban atmosphere and earthquakes during two decades of service. US Bank Building/ Los Angeles, CA Pei Cobb Freed Partners
  • 45. Best Industry Practices In applications where dissimilar metals will be in contact, specify selectively-hardened self-drilling fasteners to resist HASCC. In aggressive environments requiring stainless steel for protection against visible corrosion, specify bi-metal self- drilling fasteners with a selectively- hardened tip to resist HASCC.
  • 46. FASTENERS FOR EXTREME LOADS Fasteners exposed to extreme loads also require special attention to HASCC.
  • 47. Extreme Loads During extreme loading, structures are briefly subjected to loads far higher than normal operating loads. Risks can include: • Hurricane & Tornado, including windblown missile impact • Earthquake • Accident, including industrial accident, vehicular collision, etc. • Redistribution of load due to failure of other building elements • Explosion, including boiler, natural gas leaks, attack If there is reason to suspect a risk, it should be designed in. Determination Estimate Risk-Resistant of Risk of Risk Loads Design
  • 48. Hurricane and Tornado Loads Use building codes and regional history to predict loads. High-speed winds create extreme atmospheric pressure differentials between the interior and exterior of building enclosures. High-velocity, windblown missiles create extreme impact loads.
  • 49. Blast (Explosion) Loads Blast resistance should be designed into structures: Containing volatile materials With high-security profile With strategic importance to an organization or mission That are or have occupants considered The attack on Oklahoma City targets for attack Federal Building provoked rethinking Located near possible targets of need for blast-resistance. That are “Essential Facility” that must remain functional after disasters due to importance to public health and safety: Blasts also occur due to gas • Hospitals leaks, boiler malfunction, • Fire/rescue/police stations • Toxic-material storage and accidents. • Air traffic control • Critical defense installations.
  • 50. Extreme Loading-Building Envelope Hurricane, tornado and exterior blast loads are applied first to building cladding and fenestration. These elements either absorb the load – by deformation or failure – or transfer load to other structural elements.
  • 51. Seismic Loading Violent, cyclical accelerations place extreme loading on all building components, not just structural members. Failures of non- structural elements can injure or kill people and make buildings unusable.
  • 52. Extreme Loading of Fasteners Under extreme loading, if a structural element does not fail, and it does not deform sufficiently to absorb all the load energy – that is, if it is designed to withstand the load – then the load is transferred to the fasteners that hold it in place and connect it to other structural elements. If the fasteners are ductile in nature, they will deform, absorbing some or all of the blast or impact energy, but may still keep in place the element they are attaching. If fasteners are brittle, extreme loading may cause them to fail.
  • 53. Case-Hardened & Extreme Loads The outer layer of case-hardened fasteners is brittle and less ductile. Under extreme loads, the brittle Hardened outer case fails first, leaving the (brittle) inner core to bear load. case Core diameter < Even though the core may be fastener diameter ductile, its smaller area can becomes overloaded and fail. Soft (ductile) Fasteners with incipient HASCC core are even more likely to fail during extreme loading. Cross-section of case-hardened fastener Using ductile, HASCC-resistant fasteners helps assure full design strength of fasteners can be used to resist extreme loads.
  • 54. Where to Specify Blast-resistant windows Curtain wall framing Building equipment Critical life safety and communications equipment Continuous service of building enclosure systems
  • 55. OTHER TYPES OF FASTENERS HASCC-resistant fasteners can be used to simplify a wide range of special construction applications.
  • 56. Concrete and Masonry Screws Choice of head styles Specifying concrete and masonry Choice of head anchors also styles requires Grade 5 hardness for consideration of strength and ductility dissimilar metals and corrosion resistance. Hi-lo thread A variety of special taps into masonry Higher designs are hardness for tapping available to satisfy threads most construction requirements. Concrete Masonry
  • 57. Pressure-Relief Fasteners In buildings with potential for interior explosions, special panels can be designed to blow off and relieve pressure, a built in safety valve. Examples include places where highly volatile liquids are in use, or storage for extremely fine dry, materials subject to dust-explosion.
  • 58. Pressure-Relief Fasteners panel Pressure-relief panels are not separates actually held in place by fastener panel from framing member heads. Panels have an centering device attachment-hole larger than the fastener-head, and a special framing aluminum washer retains the panel in position. aluminum washer Under explosive pressure, pressure- collapses relieving washers fail and allow panels to washer blow off, venting the pressure. Normal Explosion The panel is tethered to keep it from becoming a dangerous missile. HASCC-resistant 300 series stainless steel fasteners are used in assembly.
  • 60. Threaded Rod Anchors 1/4-20 & 3/8-16 Threaded rods are used to support fire-sprinklers and other essential building services. These fasteners simplify installation while protecting against potential failures of other fastening methods that are not positively engaged in the structural materials.
  • 61. Sealing Washers Integral head a washer- face designs along with high performance washer material help prevent leaks through building envelope.
  • 62. SUMMARY Manage Your Risk Fasteners are critical components of buildings. A/Es must be aware of their professional responsibility to specify fasteners that fulfill design intent and provide safe and durable connections.
  • 63. HASCC-Resistance HASCC can cause sudden, catastrophic failures when self-drilling or self-tapping screws are used in conditions with dissimilar metals and the potential for exposure to moisture. It is not safe to assume that contractors will be aware of these issues and will select anything other than standard fasteners. Specify accordingly. Selectively hardened and bi-metal self-drilling fasteners mitigate risk because their load- bearing sections remain ductile and virtually immune to HASCC.
  • 64. Economy The lowest cost fastener may not be the most economical when labor and service life are considered. Specialty fasteners can often save money by providing lower installed cost. Fasteners are typically less than .0025% per dollar of project cost, but specifying inadequate fasteners can cause up to 100% of construction defect costs.
  • 65. Sustainability Most metal fasteners have recycled- material content and are recyclable. New corrosion-resistant finishes eliminate toxic heavy metals plating. Durability over life of structure is the most important measure of sustainability.
  • 66. Thank you! This concludes the American Institute of Architects Continuing Education Systems Program. Any Questions? Gregg Melvin, Elco Construction Products (815) 979-3249 - gmelvin@acument.com