This document discusses an energy management solution for industrial manufacturers that uses small, wireless sensors to monitor individual equipment and processes. It aims to reduce energy costs by identifying inefficiencies such as air leaks, excess consumption during off hours, undersized or oversized devices, declining chiller efficiency, machine idling times, and maintenance issues. The solution collects real-time energy data from sensors installed at the circuit breaker level and provides cloud-based analytics and alerts to help manufacturers optimize operations and energy use.

1. Device Level Energy Management Solutions
for Industrial Manufacturers

2. Reduce Total Cost of Operation
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Undersized/
Oversized
devices
Machine idling
time
Detect chiller
efficiency
Identify air
leaks
Reduce
background
consumption
Preventive
maintenance
Identify
machine
sequencing
issues

3. My Plant
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1 2 3
4
5
6
7

4. My Plant
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1
Compressor air leak:
Identify air leaks by monitoring
compressor consumption
patterns

5. My Plant
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2
Reduce background
consumption:
Detect excess energy
consumption during off hours or
consumption of energy at
nonoperational areas in the
facility

6. My Plant
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3
Chiller efficiency:
Detect efficiency decline
in plant chillers

7. My Plant
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4
Reduce machine
idling time:
Detect and reduce unplanned
machine idling periods

8. My Plant
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5
Identify machine sequencing
issues:
Identify sequencing issues in production
lines by monitoring individual machines.
Following line flow, it is easy to determine
whether a machine should or shouldn't be
working

9. My Plant
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6
Preventative maintenance
on motors:
Alerts for excessive unbalanced currents
on 3 phase motors, that can shorten motor
life and increase energy consumption.

10. My Plant
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Undersized /
oversized devices:
Compressors, pumps and chillers
may be oversized or undersized
to match the actual demand
side.

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Big Results from Tiny Boxes
Easy to install and
maintain as self-powered
snap-in devices
Link energy data to the
cloud in real-time
Provide cloud-based
data analytics and real-
time alerts via email or
text message
Monitor energy
use at the
individual circuit-
breaker level
MINIATURE WIRELESS SENSORS, THE CORE OF THE SYSTEM:
Generate periodic value
reports to provide
actionable insights and
benchmarking, and
promote the success of
energy goals

12. Unique sensor technology: “set and forget”
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Wireless
Self-powered
No service required
Tiny

13. Learn more about how our predictive maintenance can help reduce costs and
improve operations with our Step-by-Step Guide for Improving Operations
and Cutting Energy Costs for Manufacturers.
Download Guide
Find out more..