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The Paradox of Smart Manufacturing - Elmo Motion Control
1. The Paradox of Smart Manufacturing
Elmo Motion Control (May 2018)
2. The world is constantly demanding
better products, better pricing.
Fast, simple and accessible consumerism
challenges our modern manufacturing
capacity.
3. Manufacturing and factories are transforming
Industrial movements & governmental initiatives
Look to boost economic growth through
The manufacturing sectors
Manufacturing
Innovation 3.0
What exactly is this “Smart”
transformation in the industrial world?
Smart Machine
Smart
Warehousing
Smart Factory
6. Rapid design
changes
Production
changes, on-the-
fly
Low quantity/high
mix production
Demand changes
Flexibility
Higher
throughput
Shorter TTM,
Higher operation
simplicity
Less downtime
Efficiency
Absolute Yield
Lasting Quality
(Reliability)
Quality
Smart Manufacturing
“Technology for
technology”
Cutting edge
technology
mandatory to
production of
advanced
products
Technology
PRICEVALUE
7. Rapid design
changes
Production
changes, on-the-
fly
Low quantity/high
mix production
Demand changes
Flexibility
Higher
throughput
Shorter TTM,
Higher operation
simplicity
Less downtime
Efficiency
Absolute Yield
Lasting Quality
(Reliability)
Quality
Smart Manufacturing
“Technology for
technology”
Cutting edge
technology
mandatory to
production of
advanced
products
Technology
The Paradox of
Achieving all of this while
reducing manufacturing
costs is …
PRICEVALUE
8. At the heart of smart factories and smart machines are
smart, distributed motion control systems
This Paradox can only be broken by Technology
These systems can help achieving:
9. Case Study: Utilizing Smart motion-control
to get more for less
One of the largest electronics manufacturers in China
Rising market demand - needed to ramp up production
Decided to upgrade machines and robotics first by
means of servo and control (Pick & Place, inspection
and component testing)
Get more from mechanics with
Smart Control
Save with Lean Motion Control
Achieve More with Smart Safety
10. 20-50% improvement in robot
throughput by smart servo control only
Save on expensive Mechanics
or equipping with a new machine
Get more from mechanics with
Smart Control
Save with Lean Motion Control
Achieve More with Smart Safety
11. Reduce machine footprint
With compact servo drive
Eliminate Electrical Cabinets
Less cables, and carriers
With load mounted Nano servo
drives
Get more from mechanics with
Smart Control
Save with Lean Motion Control
Achieve More with Smart Safety
Eliminate expensive and wasteful cooling systems
and fans With highly efficient & “Green” drives
4-in-1 Servo Solution
10000W 5000W
12. Relying on the servo drive
for critical safety functions
is a huge advantage for
manufacturing.
Added Machine Functionality
Through innovative safety features
Simplified Machine
Replace Safety Hardware for motion Software
Less Expensive
Replace Power Components for Logic Level
Advanced Functional Safety over the Network:
Get more from mechanics with
Smart Control
Save with Lean Motion Control
Achieve More with Smart Safety
Less Hardware
Less Price
Less Time to Market
13. Relying on the servo drive
for critical safety functions
is a huge advantage for
manufacturing.
Added Machine Functionality
Through innovative safety features
Simplified Machine
Replace Safety Hardware for motion Software
Less Expensive
Replace Power Components for Logic Level
Advanced Functional Safety over the Network:
Get more from mechanics with
Smart Control
Save with Lean Motion Control
Achieve More with Smart Safety
14. Conclusion
is breaking the Paradox of Smart
Manufacturing
Technology
Quality
Flexibility
Efficiency
Smart, Lean, and Green Motion Control
with advanced Functional Safety
Editor's Notes
Manufacturing floors around the globe are rapidly transforming from outdated plants into cutting edge, highly efficient factories. These changes are not only a pure result of organic industrialization, but more importantly, are a direct outcome of industrial movements and various well-funded governmental initiatives. From Germany's Industry 4.0, to ‘Made in China 2025’, ‘Made in India’, or South Korea’s Smart Factory plan, seemingly everyone is trying to brace for impact as the fourth industrial revolution emerges. These initiatives have set forth grand plans with the goal of ultimately accelerating internal economic growth through upgrading the manufacturing sector. China for instance, laid out a long-term plan composed of nine main strategies of which promotion of smart technologies, smart production, and green technologies are of absolute importance.