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US DOE Building Envelope R&D
Roofing Industry Research Summit
          May 1, 2009


         P. Marc LaFrance, CEM
         Technology Development Manager
         Building Technology Program
         Office of Energy Efficiency and Renewable Energy
         US Department of Energy



                                                            0
Facing our Energy Challenges
“The energy challenges our country faces are severe and have gone unaddressed
for far too long. Our addiction to oil doesn’t just undermine our national security and
wreak havoc on our environment – it cripples our economy and strains the budgets
of working families all across America.”

“President Obama and Vice President Biden have a
comprehensive plan to invest in alternative and renewable energy,
end our addiction to foreign oil, address the global climate crisis
and create millions of new jobs.”

                   White House Energy Statement


 “We're using 19th and 20th century technologies to
 battle 21st century problems like climate change and
 energy security.”
  Remarks of President Barack Obama, Signing of the American
                                                               President Barack Obama
  Recovery and Reinvestment Act, February 17, 2009

                                                                                    1
EERE Programs

• Biomass                 • Hydrogen, Fuel Cells &
                            Infrastructure
• Building Technologies
                          • Industrial Technologies
• Distributed Energy
                          • Solar Energy
• Federal Energy            Technology
  Management Program
                          • Weatherization &
• FreedomCAR & Vehicle      Intergovernmental
  Technologies
                          • Wind & Hydropower
• Geothermal                Technologies


                                                      2
Energy Efficiency and Renewable Energy
                                                Budget History (FY 2000-2009)
                     2,500,000
                                                                                                  $2.2B

                     2,000,000
US$ (in thousands)




                     1,500,000


                                 $1.0B
                     1,000,000



                      500,000



                           -
                                 2000    2001    2002   2003   2004   2005   2006   2007   2008    2009

                      In addition to FY09 funding, EERE received $16.8 billion in funding through the
                                     American Recovery and Reinvestment Act of 2009                       3
EERE FY2009 Budget - $2,179 Million

               Solar       $175

               Wind        $55
                                                                         Renewables Power
                                                                         Generation = $314
        Geothermal         $44

       Water Power         $40

           Biomass         $217
                                                                         Advanced Fuels &
           Vehicles        $273
                                                                          Vehicles = $659
          Hydrogen         $169

          Buildings        $140

          Industrial       $90

     State/Intergov.       $66                                       Energy Efficiency = $768

              FEMP     $22


    Weatherization         $450

                       0          50   100   150   200     250    300     350     400    450     500
                                                       Million Dollars
Note: Bar chart does not include Facilities and Infrastructure ($76), Program Direction ($128), Program
Support ($18) and Congressionally Directed ($229)
                                                                                                          4
Total Building Envelope and
                         Window R&D Budget
        Administration      Enacted Appropriations/             Labor
        Budget Request                 Buying Power

FY 01       12.3 M         11.5 M               Base
FY 02       4.4 M          11.5 M
FY03        5.1 M          8.3M
FY04        5.1M           8.2M
FY05     5.0M Windows      5.8M Windows
          0 Envelope       2.8M Envelope
FY06     5.0M Windows      *3.8M Windows (*earmarks)
          0 Envelope       2.9M Envelope
FY07     4.7M Windows      4.7M Windows
        2.4M Envelopes     2.4M Envelope
FY08     4.7M Windows      4.7M Windows       7.1M <38%
        2.4M Envelopes     2.4M Envelope      Labor <54%
FY09     5.2M Windows      5.2M Windows           FY10 – Increase
                                                  Expected
        3.4M Envelopes     3.4M Windows
                                                                        5
US Energy in Buildings


           Electricity – 70% for Buildings
            Industry
              32%                  Buildings
                                     40%
                                    $370 Billion Annually


                   Transport
                     28%



Total US Building Envelope Energy Loss:
14.1% of Energy in US Economy and about 3.5% of the world.

$133 Billion Annually                                        6
Building Consumption –
                  Envelope Relationship

                                  Has Impact on
                   Other          57% of Loads
                   12%                 Heating
    Computers
                                        23%
       2%


Appliances
   12%




Electronics                                 Cooling
    7%                                       13%

Water Heating
    10%
              Ventilation   Lighting
                 3%           18%



                                                      7
Building Technologies Goal
Net-Zero Energy Buildings by 2025
Net-Zero Energy Homes by 2020
Low incremental cost.




                                               8
Moving to ZEB will require significant technical
advances to meet performance and cost targets

   Cost

                                            Today's Costs


                 Current            Major Technical
             Technology and        Advances and Cost
             Cost Reduction         Reduction R&D
                  R&D




                 40% Savings                                        Target Costs




          100%                    50%                       0%
                               Energy Use                   (ZEB)
                                                                                   9
DOE Policy on Green Buildings,
 Sustainability, Embodied Energy,
 Disposal, etc

Primary focus has to
be energy efficiency,
and other issues are
secondary

Renewable is essential
for ZEB but usually at
lower ROI
                                    10
Major Areas of Building Technology Program
 • Emerging Technology (Component R&D)
  – Lighting R&D (Solid State Lighting)
  – Envelope R&D (Windows and Thermal Materials)
  – HVAC and Water Heating R&D

 • Residential Integration (Building America)
 • Commercial Integration (National Accounts)
  – Retail, Schools, Office Buildings, etc
  – Energy Plus Software

 • Technology Validation & Market Introduction
  – ENERGY STAR
  – Building Code Deployment

 • Appliance and Equipment Standards
                                                   11
Moving Product Performance Forward
with Energy Efficiency Policies
        Transforming the Market
         Building                          Market
        Codes and                        Conditioning
        Standards
# of
                                          - Information
Units
                                            - Incentives
                                              - Outreach
                                                  - Leadership



                                                           R&D


                    Energy Efficiency (Metrics)
                                                                 12
Buildings as the Integrator
 Renewable Energy, Building Technologies, and
 Transportation become Fully Integrated with ZEBs

                       Building
                                              Solar
                     Technologies

      Efficiency Technologies                      PV and Solar Hot
       & Building Integration                      Water Technologies


                                   Zero Energy
                                  Buildings Goal
     Fuel Cell, Hydrogen                           Combined Heat and
Infrastructure, Plug in Hybrids                    Power Technologies
                    Transportation         Distributed
                                             Energy

                                                                        13
Electric/Electric Hybrid Plug-in


Building Sector
can free up
electricity capacity
for transportation
Envelope can play
a major role in A/C
reduction



                                              14
Natural Gas for Transportation

Saving energy in building envelope can provide
natural gas capacity for the transportation sector




                                                     15
Future for Windows and Facades

• Next generation
  window – highly                    Prototype – Concept
                                     Window
  insulating and                     (Highly Insulating
  dynamic                            and Dynamic)
                                     U – 0.18 (~ 1.0 SI)
                                     SHGC 0.04 – 0.34
• Can be net energy                  Low cost unsealed
  gainers in cold and                center lite

  mixed climates
• Integrated
  commercial façade
  systems
• PV Solar facades,              Integrated PV Glazing

  opaque and
  transparent
                                                         16
Thermal Envelope R&D
• Advanced walls to
  reach R 20 in 3.5”
  cavity, exterior
  insulation systems,
  R30 total wall
• Next Generation of
  Attic/Roof System to
  save 50 Percent
  Energy
• New Material
  Development
 – Phase change insulation
 – Higher performing foams and
   aerogels
 – Dynamic membranes
                                                   17
Next Generation of Roofing/Attics
• Integrated solutions for building type and climate
• Key elements to develop and integrate
 –   Cool Roofs (lighter colors and infrared (IR) Blocking Pigments)
 –   Thermal Mass
 –   Above Deck Ventilation
 –   Radiant Barriers
 –   Location and Higher Performing Insulations




                                                                       18
Opaque Envelope R&D




                      19
Conduct Enabling Research
• Test protocols
• Design guidelines
• Modeling tools
• Industry standards
• Education Materials




                            20
Enabling Research
Standards Development
• ASTM
 – C16 on Thermal Insulation
   - Test methods and practices, material specifications
 – E6 on Performance of Buildings
   - Windows, wall systems, roof systems


• ASHRAE
 –   Building Materials and Building Envelope Performance (T.C. 4.4)
 –   Energy Calculations (T.C. 4.7)
 –   Moisture Management (160P) - Design Criteria for Moisture Control
 –   Moisture Management in Buildings (T. C. 1.12)


• International Energy Agency
 – Annex 41 on Moisture in Buildings

• International Council for Research and Innovation in Building
  and Construction
 – CIB W40 Heat and Moisture Transfer in Buildings


                                                                         21
Hygrothermal Model Available




      www.ornl.gov/sci/btc/moisture   22
Consumer/Builder Information




http://www.ornl.gov/sci/roofs+walls/insulation/ins_01.html


                                                             23
Asia-Pacific Partnership on Clean
         Development and Climate


              Australia     Canada              China




      India         Japan   Republic of Korea    United States
Working with APP countries, ASEAN, and Middle
East to support US companies for the sale and
investment in manufacturing of efficient envelope
products abroad.
Major products being promoted, low e glass,
window films, cool roofs, EIFS, insulation, etc.
                                                                 24
How DOE works with private industry
• Conducts competitive solicitations for direct
  funding, 20 percent cost share required
• Formal agreements with National Laboratories,
  Cooperative Research and Development
  Agreements (CRADAs), protects existing
  intellectual property (IP) and manages new IP
• Informal collaboration when IP is not an issue,
  support through testing, advice, etc - easy to get
  started
• Case studies and partnerships

                                                       25
Major Areas of Unaddressed Opportunities
 • Competitive solicitations for private industry
 • R10 windows
 • In-depth performance validation and case studies
 • Dynamic envelopes
 • New Materials
 • Daylighting
 • Product development for products and techniques
   focused directly on the retrofit market

                                                    26
Key Conclusions
• Envelope can play a major role to achieve ZEB
• Greater industry role in setting priorities needed
• Envelope industry interaction with the Federal
  government is limited
• Global movement on climate and recent interest
  in Green construction could accelerate activity




                                                       27
Contact Data
P. Marc LaFrance, CEM
US Department of Energy
EE-2J
1000 Independence Ave, SW
Washington, DC 20585-0121
(202)–586–9142
marc.lafrance@ee.doe.gov
www.govforums.org/e&w/
http://www.eere.energy.gov/buildings/
                                        28

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Department of Energy Building Envelope RD

  • 1. US DOE Building Envelope R&D Roofing Industry Research Summit May 1, 2009 P. Marc LaFrance, CEM Technology Development Manager Building Technology Program Office of Energy Efficiency and Renewable Energy US Department of Energy 0
  • 2. Facing our Energy Challenges “The energy challenges our country faces are severe and have gone unaddressed for far too long. Our addiction to oil doesn’t just undermine our national security and wreak havoc on our environment – it cripples our economy and strains the budgets of working families all across America.” “President Obama and Vice President Biden have a comprehensive plan to invest in alternative and renewable energy, end our addiction to foreign oil, address the global climate crisis and create millions of new jobs.” White House Energy Statement “We're using 19th and 20th century technologies to battle 21st century problems like climate change and energy security.” Remarks of President Barack Obama, Signing of the American President Barack Obama Recovery and Reinvestment Act, February 17, 2009 1
  • 3. EERE Programs • Biomass • Hydrogen, Fuel Cells & Infrastructure • Building Technologies • Industrial Technologies • Distributed Energy • Solar Energy • Federal Energy Technology Management Program • Weatherization & • FreedomCAR & Vehicle Intergovernmental Technologies • Wind & Hydropower • Geothermal Technologies 2
  • 4. Energy Efficiency and Renewable Energy Budget History (FY 2000-2009) 2,500,000 $2.2B 2,000,000 US$ (in thousands) 1,500,000 $1.0B 1,000,000 500,000 - 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 In addition to FY09 funding, EERE received $16.8 billion in funding through the American Recovery and Reinvestment Act of 2009 3
  • 5. EERE FY2009 Budget - $2,179 Million Solar $175 Wind $55 Renewables Power Generation = $314 Geothermal $44 Water Power $40 Biomass $217 Advanced Fuels & Vehicles $273 Vehicles = $659 Hydrogen $169 Buildings $140 Industrial $90 State/Intergov. $66 Energy Efficiency = $768 FEMP $22 Weatherization $450 0 50 100 150 200 250 300 350 400 450 500 Million Dollars Note: Bar chart does not include Facilities and Infrastructure ($76), Program Direction ($128), Program Support ($18) and Congressionally Directed ($229) 4
  • 6. Total Building Envelope and Window R&D Budget Administration Enacted Appropriations/ Labor Budget Request Buying Power FY 01 12.3 M 11.5 M Base FY 02 4.4 M 11.5 M FY03 5.1 M 8.3M FY04 5.1M 8.2M FY05 5.0M Windows 5.8M Windows 0 Envelope 2.8M Envelope FY06 5.0M Windows *3.8M Windows (*earmarks) 0 Envelope 2.9M Envelope FY07 4.7M Windows 4.7M Windows 2.4M Envelopes 2.4M Envelope FY08 4.7M Windows 4.7M Windows 7.1M <38% 2.4M Envelopes 2.4M Envelope Labor <54% FY09 5.2M Windows 5.2M Windows FY10 – Increase Expected 3.4M Envelopes 3.4M Windows 5
  • 7. US Energy in Buildings Electricity – 70% for Buildings Industry 32% Buildings 40% $370 Billion Annually Transport 28% Total US Building Envelope Energy Loss: 14.1% of Energy in US Economy and about 3.5% of the world. $133 Billion Annually 6
  • 8. Building Consumption – Envelope Relationship Has Impact on Other 57% of Loads 12% Heating Computers 23% 2% Appliances 12% Electronics Cooling 7% 13% Water Heating 10% Ventilation Lighting 3% 18% 7
  • 9. Building Technologies Goal Net-Zero Energy Buildings by 2025 Net-Zero Energy Homes by 2020 Low incremental cost. 8
  • 10. Moving to ZEB will require significant technical advances to meet performance and cost targets Cost Today's Costs Current Major Technical Technology and Advances and Cost Cost Reduction Reduction R&D R&D 40% Savings Target Costs 100% 50% 0% Energy Use (ZEB) 9
  • 11. DOE Policy on Green Buildings, Sustainability, Embodied Energy, Disposal, etc Primary focus has to be energy efficiency, and other issues are secondary Renewable is essential for ZEB but usually at lower ROI 10
  • 12. Major Areas of Building Technology Program • Emerging Technology (Component R&D) – Lighting R&D (Solid State Lighting) – Envelope R&D (Windows and Thermal Materials) – HVAC and Water Heating R&D • Residential Integration (Building America) • Commercial Integration (National Accounts) – Retail, Schools, Office Buildings, etc – Energy Plus Software • Technology Validation & Market Introduction – ENERGY STAR – Building Code Deployment • Appliance and Equipment Standards 11
  • 13. Moving Product Performance Forward with Energy Efficiency Policies Transforming the Market Building Market Codes and Conditioning Standards # of - Information Units - Incentives - Outreach - Leadership R&D Energy Efficiency (Metrics) 12
  • 14. Buildings as the Integrator Renewable Energy, Building Technologies, and Transportation become Fully Integrated with ZEBs Building Solar Technologies Efficiency Technologies PV and Solar Hot & Building Integration Water Technologies Zero Energy Buildings Goal Fuel Cell, Hydrogen Combined Heat and Infrastructure, Plug in Hybrids Power Technologies Transportation Distributed Energy 13
  • 15. Electric/Electric Hybrid Plug-in Building Sector can free up electricity capacity for transportation Envelope can play a major role in A/C reduction 14
  • 16. Natural Gas for Transportation Saving energy in building envelope can provide natural gas capacity for the transportation sector 15
  • 17. Future for Windows and Facades • Next generation window – highly Prototype – Concept Window insulating and (Highly Insulating dynamic and Dynamic) U – 0.18 (~ 1.0 SI) SHGC 0.04 – 0.34 • Can be net energy Low cost unsealed gainers in cold and center lite mixed climates • Integrated commercial façade systems • PV Solar facades, Integrated PV Glazing opaque and transparent 16
  • 18. Thermal Envelope R&D • Advanced walls to reach R 20 in 3.5” cavity, exterior insulation systems, R30 total wall • Next Generation of Attic/Roof System to save 50 Percent Energy • New Material Development – Phase change insulation – Higher performing foams and aerogels – Dynamic membranes 17
  • 19. Next Generation of Roofing/Attics • Integrated solutions for building type and climate • Key elements to develop and integrate – Cool Roofs (lighter colors and infrared (IR) Blocking Pigments) – Thermal Mass – Above Deck Ventilation – Radiant Barriers – Location and Higher Performing Insulations 18
  • 21. Conduct Enabling Research • Test protocols • Design guidelines • Modeling tools • Industry standards • Education Materials 20
  • 22. Enabling Research Standards Development • ASTM – C16 on Thermal Insulation - Test methods and practices, material specifications – E6 on Performance of Buildings - Windows, wall systems, roof systems • ASHRAE – Building Materials and Building Envelope Performance (T.C. 4.4) – Energy Calculations (T.C. 4.7) – Moisture Management (160P) - Design Criteria for Moisture Control – Moisture Management in Buildings (T. C. 1.12) • International Energy Agency – Annex 41 on Moisture in Buildings • International Council for Research and Innovation in Building and Construction – CIB W40 Heat and Moisture Transfer in Buildings 21
  • 23. Hygrothermal Model Available www.ornl.gov/sci/btc/moisture 22
  • 25. Asia-Pacific Partnership on Clean Development and Climate Australia Canada China India Japan Republic of Korea United States Working with APP countries, ASEAN, and Middle East to support US companies for the sale and investment in manufacturing of efficient envelope products abroad. Major products being promoted, low e glass, window films, cool roofs, EIFS, insulation, etc. 24
  • 26. How DOE works with private industry • Conducts competitive solicitations for direct funding, 20 percent cost share required • Formal agreements with National Laboratories, Cooperative Research and Development Agreements (CRADAs), protects existing intellectual property (IP) and manages new IP • Informal collaboration when IP is not an issue, support through testing, advice, etc - easy to get started • Case studies and partnerships 25
  • 27. Major Areas of Unaddressed Opportunities • Competitive solicitations for private industry • R10 windows • In-depth performance validation and case studies • Dynamic envelopes • New Materials • Daylighting • Product development for products and techniques focused directly on the retrofit market 26
  • 28. Key Conclusions • Envelope can play a major role to achieve ZEB • Greater industry role in setting priorities needed • Envelope industry interaction with the Federal government is limited • Global movement on climate and recent interest in Green construction could accelerate activity 27
  • 29. Contact Data P. Marc LaFrance, CEM US Department of Energy EE-2J 1000 Independence Ave, SW Washington, DC 20585-0121 (202)–586–9142 marc.lafrance@ee.doe.gov www.govforums.org/e&w/ http://www.eere.energy.gov/buildings/ 28