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Demystifying the Common
Misconceptions
about
Reliability Centered Maintenance
By Nancy Regan
NancyRegan@RCMTrainingOnline.com
Copyright © The Force Inc. 2018 All Rights Reserved
Together, Let’s Discover…
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
Copyright © The Force Inc. 2018 All Rights Reserved
Together, Let’s Discover…
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
Copyright © The Force Inc. 2018 All Rights Reserved
Together, Let’s Discover…
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
Copyright © The Force Inc. 2018 All Rights Reserved
Together, Let’s Discover…
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
Copyright © The Force Inc. 2018 All Rights Reserved
Together, Let’s Discover…
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
Copyright © The Force Inc. 2018 All Rights Reserved
Together, Let’s Discover…
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
Copyright © The Force Inc. 2018 All Rights Reserved
Together, Let’s Discover…
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
Copyright © The Force Inc. 2018 All Rights Reserved
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
RCM is a zero-based process used to identify
the Failure Management Strategies that are
required to ensure an asset meets its
missions requirements in its operational
environment in the most safe and cost
effective manner
Reliability Centered Maintenance
Copyright © The Force Inc. 2018 All Rights Reserved
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
RCM is a zero-based process used to identify
the Failure Management Strategies that are
required to ensure an asset meets its
missions requirements in its operational
environment in the most safe and cost
effective manner
Reliability Centered Maintenance
Copyright © The Force Inc. 2018 All Rights Reserved
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
RCM is a zero-based process used to identify
the Failure Management Strategies that are
required to ensure an asset meets its
missions requirements in its operational
environment in the most safe and cost
effective manner
Reliability Centered Maintenance
What specifically causes a
Functional Failure
We manage assets at the
Failure Mode level
Copyright © The Force Inc. 2018 All Rights Reserved
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
RCM is a zero-based process used to identify
the Failure Management Strategies that are
required to ensure an asset meets its
missions requirements in its operational
environment in the most safe and cost
effective manner
Reliability Centered Maintenance
A story of what would happen if
we did nothing to predict, prevent,
or manage the Failure Mode.
Copyright © The Force Inc. 2018 All Rights Reserved
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
RCM is a zero-based process used to identify
the Failure Management Strategies that are
required to ensure an asset meets its
missions requirements in its operational
environment in the most safe and cost
effective manner
Reliability Centered Maintenance
Safety
Environmental
Operational
Non-Operational
Copyright © The Force Inc. 2018 All Rights Reserved
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
RCM is a zero-based process used to identify
the Failure Management Strategies that are
required to ensure an asset meets its
missions requirements in its operational
environment in the most safe and cost
effective manner
Reliability Centered Maintenance
Stay tuned!
Copyright © The Force Inc. 2018 All Rights Reserved
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
FMEA: Failure Modes and Effects Analysis
FMECA: Failure Modes, Effects, and Criticality Analysis
Misconception #1: FMEA, FMECA, and RCM are separate processes
Copyright © The Force Inc. 2018 All Rights Reserved
FMEA: Failure Modes and Effects Analysis
FMECA: Failure Modes, Effects, and Criticality Analysis
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
Steps 1-4: FMEA
Failure Modes and
Effects Analysis
Steps 1-5: FMECA
Failure Modes, Effects,
and Criticality Analysis
Misconception #1: FMEA, FMECA, and RCM are separate processes
Copyright © The Force Inc. 2018 All Rights Reserved
Misconception #2:
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
CBM and RCM are separate processes
CBM: Condition Based Maintenance
Copyright © The Force Inc. 2018 All Rights Reserved
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
Misconception #2: CBM and RCM are separate processes
CBM: Condition Based Maintenance
Copyright © The Force Inc. 2018 All Rights Reserved
What Constitutes Proactive Maintenance in the Context of RCM?
PROACTIVE
MAINTENANCE
Preventive
Maintenance
Scheduled
Restoration
Scheduled
Replacement
On-Condition
Maintenance
Predictive Maintenance
Condition Based Maintenance (CBM)
Copyright © The Force Inc. 2018 All Rights Reserved
PROACTIVE
MAINTENANCE
Preventive
Maintenance
Scheduled
Restoration
Scheduled
Replacement
On-Condition
Maintenance
Predictive Maintenance
Condition Based Maintenance (CBM)
What Constitutes Proactive Maintenance in the Context of RCM?
Copyright © The Force Inc. 2018 All Rights Reserved
PROACTIVE
MAINTENANCE
Preventive
Maintenance
Scheduled
Restoration
(Overhaul)
Scheduled
Replacement
On-Condition
Maintenance
Predictive Maintenance
Condition Based Maintenance (CBM)
What Constitutes Proactive Maintenance in the Context of RCM?
Copyright © The Force Inc. 2018 All Rights Reserved
PROACTIVE
MAINTENANCE
Preventive
Maintenance
Scheduled
Restoration
(Overhaul)
Scheduled
Replacement
On-Condition
Maintenance
Predictive Maintenance
Condition Based Maintenance (CBM)
What Constitutes Proactive Maintenance in the Context of RCM?
Copyright © The Force Inc. 2018 All Rights Reserved
PROACTIVE
MAINTENANCE
Preventive
Maintenance
Scheduled
Restoration
(Overhaul)
Scheduled
Replacement
On-Condition
Maintenance
Predictive Maintenance
Condition Based Maintenance (CBM)
What Constitutes Proactive Maintenance in the Context of RCM?
Copyright © The Force Inc. 2018 All Rights Reserved
PROACTIVE
MAINTENANCE
Preventive
Maintenance
Scheduled
Restoration
(Overhaul)
Scheduled
Replacement
On-Condition
Maintenance
Predictive Maintenance
Condition Based Maintenance
(CBM)
What Constitutes Proactive Maintenance in the Context of RCM?
Synonyms
Copyright © The Force Inc. 2018 All Rights Reserved
PROACTIVE
MAINTENANCE
Preventive
Maintenance
Scheduled
Restoration
(Overhaul)
Scheduled
Replacement
On-Condition
Maintenance
Predictive Maintenance
Condition Based Maintenance
(CBM)
What Constitutes Proactive Maintenance in the Context of RCM?
Synonyms
RCM Process
1. Functions
2. Functional Failures
3. Failure Modes
4. Failure Effects
5. Failure Consequences
6. Proactive Maintenance and Intervals
7. Default Strategies
Step 6: Includes CBM
Condition Based Maintenance
So if you’re doing RCM, you are
already considering
Condition Based Maintenance
Copyright © The Force Inc. 2018 All Rights Reserved
Misconception #3:
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
RCM only produces a Proactive Maintenance Plan
Copyright © The Force Inc. 2018 All Rights Reserved
RCM is NOT just about maintenance!
Copyright © The Force Inc. 2018 All Rights Reserved
Elements That Influence a System
Proactive Maintenance
Operating
Procedures
Issues specific to
your organization
Technical
Publications
Training Programs Equipment
Design
Operational Tempo
and Environment
Supply Issues
System
Copyright © The Force Inc. 2018 All Rights Reserved
Elements That Influence a System
Your
Body
Exercise
Mindfulness
Recreation
Habits
Proper sleep
Proper Medical
AttentionSelf-
Improvement
Nutrition
Copyright © The Force Inc. 2018 All Rights Reserved
Elements That Influence a System
Proactive Maintenance
Operating
Procedures
Issues specific to
your organization
Technical
Publications
Training Programs Equipment
Design
Operational Tempo
and Environment
Supply Issues
System
Copyright © The Force Inc. 2018 All Rights Reserved
Potential Products of an RCM Analysis
Development of the most safe, cost effective,
and technically defensible
Proactive Maintenance Plan
New/Modifications
to Operating
Procedures
Solutions specific
to your
organization
Updates/Additions
to Technical
Publications
New/Modifications
to Training
Programs
Equipment
Redesigns
Troubleshooting
Procedures
Supply Changes
RCM
Can Yield
Copyright © The Force Inc. 2018 All Rights Reserved
Potential Products of an RCM Analysis
Development of the most safe, cost effective,
and technically defensible
Proactive Maintenance Plan
New/Modifications
to Operating
Procedures
Solutions specific
to your
organization
Updates/Additions
to Technical
Publications
New/Modifications
to Training
Programs
Equipment
Redesigns
Troubleshooting
Procedures
Supply Changes
Default
Strategies
Copyright © The Force Inc. 2018 All Rights Reserved
Potential Products of an RCM Analysis
Proactive Maintenance
New/Modifications
to Operating
Procedures
Solutions specific
to your
organization
Updates/Additions
to Technical
Publications
New/Modifications
to Training
Programs
Equipment
Redesigns
Troubleshooting
Procedures
Supply Changes
Failure
Management
Strategies
RCM is NOT just
about maintenance!
Copyright © The Force Inc. 2018 All Rights Reserved
Misconception #4:
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
RCM takes way too long, is too complex, and is too expensive
1. RCM not carried out properly due to lack of proper training
 Failure Modes written at way too low a level
Copyright © The Force Inc. 2018 All Rights Reserved
A properly written Failure Mode puts you on the
right road and sends you in the right direction.
Failure Modes Often Written at Way Too Low Level
GOAL: Proactive Maintenance Plan
Copyright © The Force Inc. 2018 All Rights Reserved
Diesel engine fails
Engine oil
deteriorates due to
normal use
Engine oil diminishes
due to normal use
Cooling fan drive belt
wears due to normal
use
Starter motor fails
Change the engine oil
every 6 months.
Check engine oil level
prior to use.
Visually inspect
cooling fan drive belt
every 500 operating
hours.
No scheduled
maintenance
What specifically
causes the diesel
engine to fail?
How detailed should Failure Modes be written?
GOAL:
Proactive Maintenance Plan
Copyright © The Force Inc. 2018 All Rights Reserved
How detailed should Failure Modes be written?
Electrical
connection
s loosen
Armature
insulation
breaks
down
Solenoid fails
Starter
motor fails
Brushes wear
GOAL:
Proactive Maintenance Plan
Copyright © The Force Inc. 2018 All Rights Reserved
How detailed should Failure Modes be written?
Electrical
connection
s loosen
Armature
insulation
breaks
down
Solenoid fails
Starter
motor fails
Brushes wear
GOAL:
Proactive Maintenance Plan
Copyright © The Force Inc. 2018 All Rights Reserved
How detailed should Failure Modes be written?
Starter motor fails
No scheduled
maintenance
Electrical
connection
s loosen
Armature
insulation
breaks
down
Solenoid fails
Starter
motor fails
Brushes wear
Coil burns out …and so on…Plunger sticks
GOAL:
Proactive Maintenance Plan
Copyright © The Force Inc. 2018 All Rights Reserved
Misconception #4:
Brief
overview
of the
RCM
Process
Demystify Four
Common
Misconceptions
about RCM
1. FMEA,
FMECA, and
RCM are
separate
processes
2. CBM and
RCM are
separate
processes
3. RCM only
produces a
Proactive
Maintenance
Plan
4. RCM takes
way too long,
is too complex,
and is too
expensive
RCM takes way too long, is too complex, and is too expensive
1. RCM not carried out properly due to lack of proper training
 Failure Modes written at way too low a level
Video on most important Reliability Fundamental
GO TO: www.RCMTrainingOnline.com/ASQ/fundamental
Nancy Regan
NancyRegan@RCMTrainingOnline.com
256-541-4806
THANK YOU!

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Demystifying the Common Misconceptions about Reliability Centered Maintenance (RCM)

  • 1. Demystifying the Common Misconceptions about Reliability Centered Maintenance By Nancy Regan NancyRegan@RCMTrainingOnline.com
  • 2. Copyright © The Force Inc. 2018 All Rights Reserved Together, Let’s Discover… Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive
  • 3. Copyright © The Force Inc. 2018 All Rights Reserved Together, Let’s Discover… Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive
  • 4. Copyright © The Force Inc. 2018 All Rights Reserved Together, Let’s Discover… Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive
  • 5. Copyright © The Force Inc. 2018 All Rights Reserved Together, Let’s Discover… Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive
  • 6. Copyright © The Force Inc. 2018 All Rights Reserved Together, Let’s Discover… Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive
  • 7. Copyright © The Force Inc. 2018 All Rights Reserved Together, Let’s Discover… Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive
  • 8. Copyright © The Force Inc. 2018 All Rights Reserved Together, Let’s Discover… Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive
  • 9. Copyright © The Force Inc. 2018 All Rights Reserved RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies RCM is a zero-based process used to identify the Failure Management Strategies that are required to ensure an asset meets its missions requirements in its operational environment in the most safe and cost effective manner Reliability Centered Maintenance
  • 10. Copyright © The Force Inc. 2018 All Rights Reserved RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies RCM is a zero-based process used to identify the Failure Management Strategies that are required to ensure an asset meets its missions requirements in its operational environment in the most safe and cost effective manner Reliability Centered Maintenance
  • 11. Copyright © The Force Inc. 2018 All Rights Reserved RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies RCM is a zero-based process used to identify the Failure Management Strategies that are required to ensure an asset meets its missions requirements in its operational environment in the most safe and cost effective manner Reliability Centered Maintenance What specifically causes a Functional Failure We manage assets at the Failure Mode level
  • 12. Copyright © The Force Inc. 2018 All Rights Reserved RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies RCM is a zero-based process used to identify the Failure Management Strategies that are required to ensure an asset meets its missions requirements in its operational environment in the most safe and cost effective manner Reliability Centered Maintenance A story of what would happen if we did nothing to predict, prevent, or manage the Failure Mode.
  • 13. Copyright © The Force Inc. 2018 All Rights Reserved RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies RCM is a zero-based process used to identify the Failure Management Strategies that are required to ensure an asset meets its missions requirements in its operational environment in the most safe and cost effective manner Reliability Centered Maintenance Safety Environmental Operational Non-Operational
  • 14. Copyright © The Force Inc. 2018 All Rights Reserved RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies RCM is a zero-based process used to identify the Failure Management Strategies that are required to ensure an asset meets its missions requirements in its operational environment in the most safe and cost effective manner Reliability Centered Maintenance Stay tuned!
  • 15. Copyright © The Force Inc. 2018 All Rights Reserved Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive FMEA: Failure Modes and Effects Analysis FMECA: Failure Modes, Effects, and Criticality Analysis Misconception #1: FMEA, FMECA, and RCM are separate processes
  • 16. Copyright © The Force Inc. 2018 All Rights Reserved FMEA: Failure Modes and Effects Analysis FMECA: Failure Modes, Effects, and Criticality Analysis RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies Steps 1-4: FMEA Failure Modes and Effects Analysis Steps 1-5: FMECA Failure Modes, Effects, and Criticality Analysis Misconception #1: FMEA, FMECA, and RCM are separate processes
  • 17. Copyright © The Force Inc. 2018 All Rights Reserved Misconception #2: Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive CBM and RCM are separate processes CBM: Condition Based Maintenance
  • 18. Copyright © The Force Inc. 2018 All Rights Reserved RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies Misconception #2: CBM and RCM are separate processes CBM: Condition Based Maintenance
  • 19. Copyright © The Force Inc. 2018 All Rights Reserved What Constitutes Proactive Maintenance in the Context of RCM? PROACTIVE MAINTENANCE Preventive Maintenance Scheduled Restoration Scheduled Replacement On-Condition Maintenance Predictive Maintenance Condition Based Maintenance (CBM)
  • 20. Copyright © The Force Inc. 2018 All Rights Reserved PROACTIVE MAINTENANCE Preventive Maintenance Scheduled Restoration Scheduled Replacement On-Condition Maintenance Predictive Maintenance Condition Based Maintenance (CBM) What Constitutes Proactive Maintenance in the Context of RCM?
  • 21. Copyright © The Force Inc. 2018 All Rights Reserved PROACTIVE MAINTENANCE Preventive Maintenance Scheduled Restoration (Overhaul) Scheduled Replacement On-Condition Maintenance Predictive Maintenance Condition Based Maintenance (CBM) What Constitutes Proactive Maintenance in the Context of RCM?
  • 22. Copyright © The Force Inc. 2018 All Rights Reserved PROACTIVE MAINTENANCE Preventive Maintenance Scheduled Restoration (Overhaul) Scheduled Replacement On-Condition Maintenance Predictive Maintenance Condition Based Maintenance (CBM) What Constitutes Proactive Maintenance in the Context of RCM?
  • 23. Copyright © The Force Inc. 2018 All Rights Reserved PROACTIVE MAINTENANCE Preventive Maintenance Scheduled Restoration (Overhaul) Scheduled Replacement On-Condition Maintenance Predictive Maintenance Condition Based Maintenance (CBM) What Constitutes Proactive Maintenance in the Context of RCM?
  • 24. Copyright © The Force Inc. 2018 All Rights Reserved PROACTIVE MAINTENANCE Preventive Maintenance Scheduled Restoration (Overhaul) Scheduled Replacement On-Condition Maintenance Predictive Maintenance Condition Based Maintenance (CBM) What Constitutes Proactive Maintenance in the Context of RCM? Synonyms
  • 25. Copyright © The Force Inc. 2018 All Rights Reserved PROACTIVE MAINTENANCE Preventive Maintenance Scheduled Restoration (Overhaul) Scheduled Replacement On-Condition Maintenance Predictive Maintenance Condition Based Maintenance (CBM) What Constitutes Proactive Maintenance in the Context of RCM? Synonyms RCM Process 1. Functions 2. Functional Failures 3. Failure Modes 4. Failure Effects 5. Failure Consequences 6. Proactive Maintenance and Intervals 7. Default Strategies Step 6: Includes CBM Condition Based Maintenance So if you’re doing RCM, you are already considering Condition Based Maintenance
  • 26. Copyright © The Force Inc. 2018 All Rights Reserved Misconception #3: Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive RCM only produces a Proactive Maintenance Plan
  • 27. Copyright © The Force Inc. 2018 All Rights Reserved RCM is NOT just about maintenance!
  • 28. Copyright © The Force Inc. 2018 All Rights Reserved Elements That Influence a System Proactive Maintenance Operating Procedures Issues specific to your organization Technical Publications Training Programs Equipment Design Operational Tempo and Environment Supply Issues System
  • 29. Copyright © The Force Inc. 2018 All Rights Reserved Elements That Influence a System Your Body Exercise Mindfulness Recreation Habits Proper sleep Proper Medical AttentionSelf- Improvement Nutrition
  • 30. Copyright © The Force Inc. 2018 All Rights Reserved Elements That Influence a System Proactive Maintenance Operating Procedures Issues specific to your organization Technical Publications Training Programs Equipment Design Operational Tempo and Environment Supply Issues System
  • 31. Copyright © The Force Inc. 2018 All Rights Reserved Potential Products of an RCM Analysis Development of the most safe, cost effective, and technically defensible Proactive Maintenance Plan New/Modifications to Operating Procedures Solutions specific to your organization Updates/Additions to Technical Publications New/Modifications to Training Programs Equipment Redesigns Troubleshooting Procedures Supply Changes RCM Can Yield
  • 32. Copyright © The Force Inc. 2018 All Rights Reserved Potential Products of an RCM Analysis Development of the most safe, cost effective, and technically defensible Proactive Maintenance Plan New/Modifications to Operating Procedures Solutions specific to your organization Updates/Additions to Technical Publications New/Modifications to Training Programs Equipment Redesigns Troubleshooting Procedures Supply Changes Default Strategies
  • 33. Copyright © The Force Inc. 2018 All Rights Reserved Potential Products of an RCM Analysis Proactive Maintenance New/Modifications to Operating Procedures Solutions specific to your organization Updates/Additions to Technical Publications New/Modifications to Training Programs Equipment Redesigns Troubleshooting Procedures Supply Changes Failure Management Strategies RCM is NOT just about maintenance!
  • 34. Copyright © The Force Inc. 2018 All Rights Reserved Misconception #4: Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive RCM takes way too long, is too complex, and is too expensive 1. RCM not carried out properly due to lack of proper training  Failure Modes written at way too low a level
  • 35. Copyright © The Force Inc. 2018 All Rights Reserved A properly written Failure Mode puts you on the right road and sends you in the right direction. Failure Modes Often Written at Way Too Low Level GOAL: Proactive Maintenance Plan
  • 36. Copyright © The Force Inc. 2018 All Rights Reserved Diesel engine fails Engine oil deteriorates due to normal use Engine oil diminishes due to normal use Cooling fan drive belt wears due to normal use Starter motor fails Change the engine oil every 6 months. Check engine oil level prior to use. Visually inspect cooling fan drive belt every 500 operating hours. No scheduled maintenance What specifically causes the diesel engine to fail? How detailed should Failure Modes be written? GOAL: Proactive Maintenance Plan
  • 37. Copyright © The Force Inc. 2018 All Rights Reserved How detailed should Failure Modes be written? Electrical connection s loosen Armature insulation breaks down Solenoid fails Starter motor fails Brushes wear GOAL: Proactive Maintenance Plan
  • 38. Copyright © The Force Inc. 2018 All Rights Reserved How detailed should Failure Modes be written? Electrical connection s loosen Armature insulation breaks down Solenoid fails Starter motor fails Brushes wear GOAL: Proactive Maintenance Plan
  • 39. Copyright © The Force Inc. 2018 All Rights Reserved How detailed should Failure Modes be written? Starter motor fails No scheduled maintenance Electrical connection s loosen Armature insulation breaks down Solenoid fails Starter motor fails Brushes wear Coil burns out …and so on…Plunger sticks GOAL: Proactive Maintenance Plan
  • 40. Copyright © The Force Inc. 2018 All Rights Reserved Misconception #4: Brief overview of the RCM Process Demystify Four Common Misconceptions about RCM 1. FMEA, FMECA, and RCM are separate processes 2. CBM and RCM are separate processes 3. RCM only produces a Proactive Maintenance Plan 4. RCM takes way too long, is too complex, and is too expensive RCM takes way too long, is too complex, and is too expensive 1. RCM not carried out properly due to lack of proper training  Failure Modes written at way too low a level
  • 41. Video on most important Reliability Fundamental GO TO: www.RCMTrainingOnline.com/ASQ/fundamental Nancy Regan NancyRegan@RCMTrainingOnline.com 256-541-4806 THANK YOU!