David Bullington is seeking a full time position as a mechanical engineer. He has a Bachelor's degree in Mechanical Engineering from Kennesaw State University. He has over 4 years of experience at M.A. Industries as an engineering technician, process engineer, and engineering co-op. In these roles, he contributed to new product development, process improvements to reduce scrap and cycle times, implementation of lean manufacturing techniques, and training of other engineers. He is proficient in CAD software, statistical process control, and has experience with injection molding machines and pneumatic systems.
Expert in plastic industry- mould and machinery. Comprehensive knowledge on injection molding machine, extrusion blow molding machine, stretch blow molding machine, raw material conveying system and other ancillary machines and equipment used in plastic industry.
Expert in troubleshooting in the electrical and mechanical areas of any kind of machines which are used in the plastic industry.
Expert in new project developments and commissioning within the specific deadline
Expert in the production process to improve the productivity by removing the bottle necks/system losses.
Expert in leading and managing the entire business operation of any manufacturing company
Leading and directing the team effectively and developing team members through guiding, values, regular coaching, training, monitoring and feedback to shoulder higher responsibilities in the organization
Comprehensive knowledge in the electrical and mechanical trouble shooting of any kind of machines.
Comprehensive knowledge on motor, variable frequency AC drives, servo drives, starters, PLC and power electronics devices.
Comprehensive knowledge on electrical safety audit
Planning and executing development activities to make the existing system more efficient, cost effective and simplifying the production activities.
Knowledge on raw material, accessories of inventory control of total operation
Expert in plastic industry- mould and machinery. Comprehensive knowledge on injection molding machine, extrusion blow molding machine, stretch blow molding machine, raw material conveying system and other ancillary machines and equipment used in plastic industry.
Expert in troubleshooting in the electrical and mechanical areas of any kind of machines which are used in the plastic industry.
Expert in new project developments and commissioning within the specific deadline
Expert in the production process to improve the productivity by removing the bottle necks/system losses.
Expert in leading and managing the entire business operation of any manufacturing company
Leading and directing the team effectively and developing team members through guiding, values, regular coaching, training, monitoring and feedback to shoulder higher responsibilities in the organization
Comprehensive knowledge in the electrical and mechanical trouble shooting of any kind of machines.
Comprehensive knowledge on motor, variable frequency AC drives, servo drives, starters, PLC and power electronics devices.
Comprehensive knowledge on electrical safety audit
Planning and executing development activities to make the existing system more efficient, cost effective and simplifying the production activities.
Knowledge on raw material, accessories of inventory control of total operation
A highly efficient, hardworking and multi-talented graduate engineer with having 4+ years of industrial experience, actively looking for a challenging & suitable engineering position with an ambitious company that offers opportunities for career development and advancement
SUMMARY
• Experience in production planning and control, conducting training sessions, presentations and interacting with management teams and implementing JIT techniques.
• Proficiency in 3D Modeling software’s: Part Design, Assembly Design, Interactive & generative drafting, Surface design, Sheet Metal Design. Good knowledge of GD&T, APQP.
• Strong knowledge of Project Management including phases like Selection, Planning, Budgeting, Scheduling, Monitoring, Control, Execution and Commissioning, Product Life Cycle Management (PLM).
• Proficiency in Metal Fabrication Techniques, Fatigue and failure Analysis and tools like Lean Manufacturing, Six Sigma, 7QC, Total Quality Management, 5S, Kaizen, Fish Bone Diagram, Pareto Diagram and Analysis, 5 Why, 8D, FEMA, JIT.
•
TECHNICAL SKILLS
• Engineering Tools: Catia V5, AutoCAD, Solidworks, Pro/Engineer, INVENTOR.
• Office Tools: MS Office (Excel, Word, PowerPoint), MS Outlook
• Certifications: SIX SIGMA BLACK BELT, CATIA V5
1. David M. Bullington
Kennesaw/Mariettaarea• 678-633-2648 • d.bullington92@gmail.com
Objective:
Highly motivated individual with a Bachelor in Mechanical Engineering seeking full time
employment. Experienced in drafting, design, process control, and problem solving.
Successfully balanced work, school, and Fraternity. Was respected for ability to interact
and handle customers and employees.
Education:
Bachelor of Science in Mechanical Engineering, December 2016
Kennesaw State University Kennesaw, Ga
Professional Experience:
M.A. Industries, Peachtree City, Ga May 2012- Present
Engineering Technician (Part-time) July 2015 – Present
Installed, managed, and trained personnel for inventory management system to reduce
variation for inventory on floor and inventory in system.
New product development in Injection Molding department.
o Product design and cost analysis for manufacture
o Locating vendors for in house and out of house processing and process changes
on current equipment to accommodate new product.
New product development in Paper Strapping for new product line
o Visited clients for personnel training and machine repair and adjusting.
o Modified customer machine to allow the use of our product on current
equipment.
Implementation of lean manufacturing process improvements in injection molding to
reduce cycle time, increase ergonomics for employees, and to handle new part design
changes on current equipment.
Contributed to implementation of new work instruction process and procedures
o Redesigned and documented company ISO (International Organization for
Standardization) program with quality engineering team.
o Wrote all new work instructions and also revised old editions to comply with the
new ISO format and standard.
Assisted in implementation of documentation process for corrective actions and also
engineering process testing.
2. Responsible for Co-Op training and supervision
o Oversaw Co-Op projects and also decided what new projects the Co-Op would
work on based on company need and also school requirements.
Process Engineer Jan 2016 - Present
Engineer responsible for Injection Molding department
o Controlled injection molding machines and processing as far as standard product
running issue (flash, short shot, hog heading, contamination, burn marks, etc.)
o Discovered underlying reason for mold temperatures not being stable.
o Discovered way to reduce the time necessary to change molds in and out of
machines.
Contributed to Process development and improvement
o Found way to reduce scrap of a product line by 21% and also cut down the
manufacturing time.
o Discovered a new way to create product using preexisting machine that reduced
fatigue strain on operators, improved quality of product, and reduced the
manufacturing time by 12%.
Determined product specifications for cornerstone product so that it will comply with
ASTM standards.
Contributed to product specifications and mold design for new products.
Trained and on-boarded new process engineer.
Engineering Co-op Jan 2013 – Aug 2014
Trained in engineering processes and manufacturing.
Operated Computer Aided Design (CAD) systems – Inventor and some AutoCAD
Mechanical
o Part/Assembly drawing and also vault management with other engineers.
Ran SPC systems (Infinity QS and Minitab) for analysis of test data and process control
data to create control limits, CPK of existing product lines, and sample sizes for
engineering experiments.
o Provided CPK, xbar, deviation reports, and PPaPPs to customers.
Contributed to process changes that led to product improvements, new product
development, and process management as far as designing set up sheets to allow an
operator to set a machine to a certain standard and run product from that setup.
o Reduced scrap of a product by 17%
o Reduced the amount of supervisor involvement necessary for product line.
3. Contributed to machine and pneumatic system designs
o Co-designer of the machine currently used in all of Porous Plastics production.
o Designed air over oil system for safe use of shop air in system.
o Redesigned metering aspect of machine.
Given Project Lead to create vibration table
o Designed frame and vibration components to vibrate a mold for porous plastics
division
o Talked to vendors for design manufacturing and vibrators.
o Assembled final design into product line.
Plant Worker May 2012 - Aug 2012
Operated machinery in porous plastics product line
Inventory management
o Put finished goods ready to be shipped into inventory
o Finished product counting and storage
o Changed way that inventory was stored to reduce the amount of miscounting
Activities
Tau Kappa EpsilonFraternity
o President
St. Jude children’shospital
o Organizedandran St. Jude 5k RunCharity for 3 years
AutonomousUnderwaterVehicle team
o Member
Skills:
•Microsoft Office •Solid Works •Inventor • Minitab • ProductionACE • Kaizan • SPC (Statistical
Process Control) • Experienced with injection molding machines • Experienced in mold design
•Fundamental experience with circuit building and analysis • Pneumatic Systems
• Fundamental experience in product design for ease of manufacture and assembly
Academic Project
Human PoweredSubmarine - design projectfornational competition
Powertraindesignforsubmarine
Gear and axil stresscalculations
Propellerdesign
Bodyand material designfordragreduction
Documentcontrol forproject