Analysis of Non Conventional Cross Section of Pipe Made Of Composite Material
DB Cable
1. ≔step ‥1 21
Calculation Step-1
CALCULATE CABLE CONDUCTOR DIMENSIONS
Calculate diameter of conductors based on Iec sizes,
The first step is assigned to wire with standard cable sizes as cable area exprerssed in mm2.
Calaculate cable diamater based on cable area.
]Diamater (d= area*4/ )^.5π
≔Iec
1
⋅1.5 mm
2
≔Iec
12
⋅120 mm
2
≔Iec
13
⋅150 mm
2
PRNCOLWIDTH
6
≔Iec
3
⋅4 mm
2
≔Iec
2
⋅2.5 mm
2
≔Iec
14
⋅185 mm
2
≔Iec
15
⋅240 mm
2
≔Iec
4
⋅6 mm
2
≔Iec
6
⋅16 mm
2
≔Iec
17
⋅400 mm
2
≔Iec
16
⋅300 mm
2
≔Iec
5
⋅10 mm
2
≔Iec
7
⋅25 mm
2
≔Iec
18
⋅500 mm
2
≔Iec
11
⋅95 mm
2
≔Iec
19
⋅630 mm
2
≔Iec
8
⋅35 mm
2
≔Iec
20
⋅800 mm
2
≔Iec
9
⋅50 mm
2
≔Iec
10
⋅70 mm
2
≔Iec
21
⋅1000 mm
2
Cable Diamater (d) based on solid (not Stranded) cable area.(area).
Formula= ]Diamater (d= area*4/ )^.5π Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
4. Assign Stranding factors to obtain Conductor OD based on IEC-60228 TABLE-2 CLASS 2 STRANDED
CONDUCTORS FOR Single AND MULTICORE CABLES
The concentric stranding factor is defined as the ratio of area of all stranded conductor with equivalent solid
conductor.
“Radius of each Strand =”
“Area for 1 strand =”
“Total Area for 7 strand = A1”
“Conductive Diameter of 7 strands = D1”
“Radius of overall conductor =”
“Area for overall conductor =A2”
“Diameter of overall conductor = D2”
“Stranding Factor =”
“Conductive Diameter of 7strands (D1) / Diameter of overall conductor (D2) ”
“Stranding Factor = D1/21”
“r”
“a=π r^2”
“A1=7 x π r2”
“R=r+2r = 3r”
“A2=π (3r)2”
“D2/D1”
“(9/ 7)^.5 =1.134”
0.5mm2 through 35mm2 7- strand multiply by (9/7)^.5 factor
50mm2 through 95mm2 19 strand multiply by (25/19)^.5 factor
120mm2 through 240mm2 37 strand multiply by (49/37)^.5 factor
300mm2 through 500mm2 61 strand multiply by (81/61)^.5 factor
630mm2 through 1000mm2 91 strand multiply by (121/91)^.5 factor
Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
8. Calculate cable diamter with insulation thickness added
.
Calculation Step 2
CALCULATE CABLE INSULATION DIMENSIONS
Add insulation thickness based on conductor sizes mm accordance with ICEA WC-70-1999 Table 3-4. using column B for 3-conductor cables as follows.
Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
9. ≔a1 1 ≔Dinsul
a1
+Dstr
a1
⋅⋅2 .7 mm =Dinsul
a1
2.967 mm
≔a2 ‥2 4
≔Dinsul
a2
+Dstr
a2
⋅⋅2 .8 mm
=Dinsul
a2
3.623
4.159
4.734
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⎤
⎥
⎥
⎦
mm
≔a3 ‥5 6 ≔Dinsul
a3
+Dstr
a3
⋅⋅2 1 mm
=Dinsul
a3
6.046
7.118
⎡
⎢⎣
⎤
⎥⎦
mm
≔a4 ‥7 8 ≔Dinsul
a4
+Dstr
a4
⋅⋅2 1.2 mm =Dinsul
a4
8.797
10.057
⎡
⎢⎣
⎤
⎥⎦
mm
≔a5 ‥9 10 ≔Dinsul
a5
+Dstr
a5
⋅⋅2 1.4 mm =Dinsul
a5
11.952
13.629
⎡
⎢⎣
⎤
⎥⎦
mm
≔a6 ‥11 12 ≔Dinsul
a6
+Dstr
a6
⋅⋅2 1.6 mm
=Dinsul
a6
15.857
17.425
⎡
⎢⎣
⎤
⎥⎦
mm
≔a7 13 ≔Dinsul
a7
+Dstr
a7
⋅⋅2 1.8 mm =Dinsul
a7
19.504 mm
≔a8 14 ≔Dinsul
a8
+Dstr
a8
⋅⋅2 2 mm =Dinsul
a8
21.662 mm
≔a9 15 ≔Dinsul
a9
+Dstr
a9
⋅⋅2 2.2 mm =Dinsul
a9
24.544 mm
≔a10 16 ≔Dinsul
a10
+Dstr
a10
⋅⋅2 2.4 mm =Dinsul
a10
27.321 mm
≔a11 17 ≔Dinsul
a11
+Dstr
a11
⋅⋅2 2.6 mm =Dinsul
a11
31.205 mm
≔a12 ‥18 21 ≔Dinsul
a12
+Dstr
a12
⋅⋅2 2.8 mm =Dinsul
a12
34.695
38.259
42.402
46.746
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⎥
⎦
mm
0
2.967
3.623
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⎥ Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
11. Calculation Step-3
CALCULATE CABLE CAPACITANCE
Assign values of permittivity of free space eo = 10^-9/36p,
Relative permittivity of insulation materials = 5 .
Select phase to Neutral Voltage
Calculate capacitance pF of the cables
Calculate Charging Current Amps of the cables.
≔f ⋅50 Hz ≔v ――――
⋅440 volt
‾‾3
≔εr 3.5
≔εo ⋅――
10
−9
⋅36 π
―
F
m
≔C
step
――――――
⋅⋅⋅2 π εo εr
ln
⎛
⎜
⎜
⎜⎝
――――
Dinsul
step
d
step
⎞
⎟
⎟
⎟⎠
≔I
step
⋅⋅⋅⋅2 π f v C
step
≔Mcap
,step 2
―――
I
step
―――
A
⋅1000 m
≔Mcap
,step 0
―――
Iec
step
mm
2
≔Mcap
,step 1
――
C
step
⎛
⎜
⎝
――
pF
m
⎞
⎟
⎠
≔Mcap
,0 0
“MM^2 Size” ≔Mcap
,0 2
“chanrgmmg current A /1000 m”
≔Mcap
,0 1
“capacitance pF/m”
TABLE -2
COLMUN -1 CABLE SIZE; MM^2,COLUMN-2 CABLE CAPACITANCE PICO FARAD PER METER, COLUMN-3 CABLE Charging CURRENT AMPS PER 1000 METERS
=Mcap
“MM^2 Size” “capacitance pF/m” “chanrgmmg current A /1000 m”
1.5 254.495 0.02
2.5 274.493 0.022
4 318.07 0.025
6 361.344 0.029
10 368.738 0.029
16 426.854 0.034
25 437.715 0.035
35 474.424 0.038
50 481.137 0.038
70 529.552 0.042
95 531.473 0.042
120 566.299 0.045
150 564.419 0.045
185 564.268 0.045
240 572.988 0.046
300 580.444 0.046
400 599.998 0.048
500 610.506 0.049
630 646.584 0.052
800 684.402 0.055
1000 719.984 0.057
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Power Cable Capacity Calculations Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
12. Power Cable Capacity Calculations
THE BASIS OF CABLE AMPACITY IS THE STEADY STATE AT MAXIMUM insulations Operating TEMPERATURE
REACHED in THE CABLE DUE TO HEAT PRODUCED in THE CABLE AND THE HEAT DISSIPATED TO THE
Surroundings.
Heat is produced at following parts mm the cable system.
1-dielectric losses
2-cable conductor losses
3-metallic sheathing losses
4-cable armoring or steel pipe losses
Calculation Step-1
CALCULATE CABLE CONDUCTOR LOSSES
CABLE CONDUCTOR LOSSES ARE BASED ON THREE SOURCES
a) Conductor I2 R loss Rdc(at operating temp)
b) Skin effect losses Ys(Skin effect)
c) Proximity effect losses Yp(proximity effect)
Rac=Rdc(at operating temp)+Ys(Skin effect)+ Yp(proximity effect)
Calculation Step-1a
CALCULATE CABLE CONDUCTOR I2R LOSSES
Conductor I2 R loss
= copper resistivity Wmeterρ0
.002 =stranding factor per ASTM B8-Table 4
= area of conductor mm2area
=copper resistance coefficient at 20 deg Cα20
: =Maximum conductor temperature ( limited by termination or insulation temperature).θcmax
= Calculated dc resistance of wire ( step).Rdc
step
≔Rdc
step
⋅――――
⋅ρ0 ((1.02))
area
step
(( +1 ⋅α20 (( −θcmax ⋅(( +273.15 20)) K))))
≔α20 ―――
.00393
K
≔θcmax ⋅(( +273.15 70)) K
≔ρ0 ⋅⋅⋅1.7241 10
−8
Ω m ≔Rdc
step
⋅――――
⋅ρ0 ((1.02))
area
step
(( +1 ⋅α20 (( −θcmax ⋅(( +273.15 20)) K))))
=Rdc
2
2.565 ―――
Ω
⋅1000 ft
Calculation Step-1b
CALCULATE CABLE CONDUCTOR SKIN LOSSES
Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
13. Calculation Step-1b
CALCULATE CABLE CONDUCTOR SKIN LOSSES
SKmm and PROXIMITY EFECTS:
Cable conductors carrying alternating currents are influenced by self and mutual induction effects resulting mm increase of of resistance because current does not distribute itself evenly over the cross section of each conductor.
≔μ0 ⋅⋅⋅4 π 10
−7
―
H
m
≔μr 1
≔Cs 1 ≔xs
step
⎛
⎜
⎜⎝
―――――
⋅⋅⋅⋅2 μ0 μr f Cs
Rdc
step
⎞
⎟
⎟⎠
.5
≔Ys
step
―――――――
⎛
⎝
xs
step
⎞
⎠
4
+192 ⋅0.8 ⎛
⎝
xs
step
⎞
⎠
4
Calculation Step-1c
CALCULATE CABLE CONDUCTOR PROXIMITY EFFECT LOSSES
PROXIMITY EFECTS:
Cable conductors carrying alternating currents are influenced by self and mutual induction effects resulting mm increase of of resistance because current does not distribute itself evenly over the cross section of each conductor.
≔Cp .8 ≔xp
step
⎛
⎜
⎜⎝
―――――
⋅⋅⋅⋅2 μ0 μr f Cp
Rdc
step
⎞
⎟
⎟⎠
.5
≔Yp
step
⋅⋅
⎛
⎜
⎜
⎜⎝
―――――――
⎛
⎝
xp
step
⎞
⎠
4
+192 ⋅0.8 ⎛
⎝
xp
step
⎞
⎠
4
⎞
⎟
⎟
⎟⎠
⎛
⎜
⎜
⎜⎝
――――
d
step
Dinsul
step
⎞
⎟
⎟
⎟⎠
2 ⎛
⎜
⎜
⎜
⎜
⎜
⎝
+
⎛
⎜
⎜
⎜⎝
⋅0.312
⎛
⎜
⎜
⎜⎝
――――
d
step
Dinsul
step
⎞
⎟
⎟
⎟⎠
2 ⎞
⎟
⎟
⎟⎠
―――――――――
1.18
+―――――――
⎛
⎝
xp
step
⎞
⎠
4
+192 ⋅0.8 ⎛
⎝
xp
step
⎞
⎠
4
0.27
⎞
⎟
⎟
⎟
⎟
⎟
⎠
Calculation Step-1d
CALCULATE TOTAL CABLE CONDUCTOR AC RESISTANCE
Total conductor losses consist of resistance losses , Skin effect losses and proximity losses.
≔Rac
step
⋅Rdc
step
⎛
⎝
++1 Ys
step
Yp
step
⎞
⎠
≔Rac
step
⋅Rdc
step
⎛
⎝
++1 Ys
step
Yp
step
⎞
⎠
Calculation Step-2
CALCULATE TOTAL CABLE DIELECTRIC LOSSES.
The cable insulation medium gets polarized when voltage is applied to the conductor. The alternating voltage source mm the conductor causes insulation medium to be polarized mm alternating polarities. The energy loss mm alternating polarization
is called dielectric loss.
Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
14. Calculation Step-2
CALCULATE TOTAL CABLE DIELECTRIC LOSSES.
The cable insulation medium gets polarized when voltage is applied to the conductor. The alternating voltage source mm the conductor causes insulation medium to be polarized mm alternating polarities. The energy loss mm alternating polarization
is called dielectric loss.
≔Wd
step
⋅⋅⋅⋅⋅2 π f C
step
v
2
.008
≔Mdielectric
,step 0
―――
Iec
step
mm
2 ≔Mdielectric
,0 0
“Iec ” ≔Mdielectric
,step 1
⋅Wd
step
―――
⋅1000 m
W
=Wd
1
0.041 ―――
W
⋅1000 m
≔Mdielectric
,0 2
“ AC resistance ohm /1000m” ≔Mdielectric
,step 2
―――
Rac
step
―――
Ω
⋅1000 m
≔Mdielectric
,0 1
“Dielectric loss W/1000m”
TABLE -3
COLMUN -1 CABLE SIZE; Iec ,
COLUMN-2 CABLE DIELECTRIC LOSS WATTS PER 1000 METER,
COLUMN-3 CABLE AC RESISTANCE OHMS PER 1000 METERS
=Mdielectric
“Iec ” “Dielectric loss W/1000m” “ AC resistance ohm /1000m”
1.5 0.041 14.028
2.5 0.045 8.417
4 0.052 5.26
6 0.059 3.507
10 0.06 2.104
16 0.069 1.315
25 0.071 0.842
35 0.077 0.601
50 0.078 0.421
70 0.086 0.301
95 0.086 0.222
120 0.092 0.176
150 0.092 0.142
185 0.092 0.115
240 0.093 0.09
300 0.094 0.073
400 0.097 0.056
500 0.099 0.047
630 0.105 0.039
800 0.111 0.033
1000 0.117 0.029
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Calculation Step-3 Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
15. Calculation Step-3
CALCULATE TOTAL THERMAL RESISTANCE TO HEAT DISSIPATION
The resistance to heat dissipation consist of following thermal resistance.
a) Cable insulation T1
b) Cable binder tape and corrugated metallic armor T2
c) Cable metallic outer jacket T3
d) mm case of direct Buried cable , the thermal resistance of earth to the outer atmosphere. T4
Calculation Step-3a (T1)
CALCULATE TOTAL THERMAL RESISTANCE TO HEAT DISSIPATION THROUGH CABLE INSUALTION MEDIUM.
The cable insulation resistance to heat dissipation from conductor heat is calculated similar to heat transfer through insulated cylinder with inner diameter d step, outer diameter D step and thermal resistivity p and is given by following equation
= Thermal resistivity of cable insulation medium..ρt
≔T1
step
⋅――
ρt
⋅2 π
⎛
⎜
⎜
⎜⎝
ln
⎛
⎜
⎜
⎜⎝
+1 ――――
−D
step
d
step
d
step
⎞
⎟
⎟
⎟⎠
⎞
⎟
⎟
⎟⎠
≔rcore1 1 ≔rcore2 1
≔rcore3 1
≔D3core ―――――――――――――――――――――
⋅⋅(( +rcore1 rcore2)) (( +rcore1 rcore3)) (( +rcore2 rcore3))
⋅2 (( ⋅(( ⋅⋅rcore1 rcore2 rcore3)) (( ++rcore1 rcore2 rcore3))))
.5
=D3core 2.309
≔t
step
――――――――
⎛
⎝
−Dinsul
step
Dstr
step
⎞
⎠
2≔Dbtape
step
+⋅Dinsul
step
2.309 ⋅.21 mm
≔t1
step
+――――――――
⎛
⎝
−Dinsul
step
Dstr
step
⎞
⎠
2
――――――――――
⎛
⎝
−Dbtape
step
⋅2 Dinsul
step
⎞
⎠
2 ≔G
step
⋅
⎛
⎜
⎜
⎜⎝
+0.85 ⋅0.2
⎛
⎜
⎜
⎜⎝
−⋅2 ―――
t1
step
t
step
1
⎞
⎟
⎟
⎟⎠
⎞
⎟
⎟
⎟⎠
ln
⎛
⎜
⎜
⎜⎝
+⋅
⎛
⎜
⎜
⎜⎝
−8.3 ⋅2.2
⎛
⎜
⎜
⎜⎝
⎛
⎜
⎜
⎜⎝
−⋅2 ―――
t1
step
t
step
1
⎞
⎟
⎟
⎟⎠
⎞
⎟
⎟
⎟⎠
⎞
⎟
⎟
⎟⎠
⎛
⎜
⎜
⎜⎝
―――
t
step
Dstr
step
⎞
⎟
⎟
⎟⎠
1
⎞
⎟
⎟
⎟⎠
≔ρi ⋅5 ――
⋅K m
W
≔ρf ⋅5 ――
⋅K m
W ≔T1
step
+⋅――
ρi
⋅2 π
G
step
⋅⋅.031 (( −ρi ρf)) e
―――――
⋅−.67 t1
step
Dstr
step
Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
16. Calculation Step-3b (T2)
CALCULATE TOTAL THERMAL RESISTANCE TO HEAT DISSIPATION THROUGH CABLE METALLIC SHEATH ARMOR MEDIUM.
The cable insulation resistance to heat dissipation from conductor heat is calculated similar to heat transfer through insulated cylinder with inner diameter d step, outer diameter D step and thermal resistivity p and is given by following equation.
= Thermal resistivity of aluminum armor medium..ρAL
≔T2
step
⋅――
ρAL
⋅2 π
⎛
⎜
⎜
⎜⎝
ln
⎛
⎜
⎜
⎜⎝
+1 ――――――
⋅2 t2
step
DPVCsheath
step
⎞
⎟
⎟
⎟⎠
⎞
⎟
⎟
⎟⎠
=Dbtape
0
7.061
8.576
9.813
11.141
14.17
16.645
20.523
23.433
27.808
31.68
36.823
⋮
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mm
Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
21. ≔t3
step
――――――――――
−Douter
step
DPVCsheath
step
2
≔T3
step
⋅――
ρi
⋅2 π
⎛
⎜
⎜
⎜⎝
ln
⎛
⎜
⎜
⎜⎝
+1 ――――
⋅2 t3
step
Douter
step
⎞
⎟
⎟
⎟⎠
⎞
⎟
⎟
⎟⎠
Calculation Step-3d(T4)
CALCULATE TOTAL THERMAL RESISTANCE TO HEAT DISSIPATION THROUGH Surrounding MEDIUM.
The cable outer jacket resistance to heat dissipation from cable outer jacket is calculated similar to heat transfer through buried pipe mm thermally resistant soil.
= Thermal resistivity of aluminum armor medium..ρAL
u = , = soil thermal resistivity, ,――
⋅2 L
De
ρs ――
⋅K cm
W
= external diameter if the cable=De ⋅72.9 mm
L = depth of burial of the center of the cable, Wt= Total loses inside the cable (W/m)
≔θambient +⋅30 K ⋅273 K ≔θcmax ⋅(( +273.15 75)) K
≔Δθ −θcmax θambient
≔ρs ⋅150 ――
⋅K cm
W
≔L ⋅1 m =Δθ 45.15 K ≔λ2 0 ≔λ1 .01
≔T4
step
⋅――
ρs
⋅2 π
ln
⎛
⎜
⎜
⎜⎝
+――――
⋅2 L
Dinsul
step
‾‾‾‾‾‾‾‾‾‾‾‾‾‾
−―――――
(( ⋅2 L))
2
⎛
⎝
Dinsul
step
⎞
⎠
2
1
⎞
⎟
⎟
⎟⎠
Non-Commercial Use Only
5-ampacity-IEC-upload.mcdx
25. The heat loss through convection is given by Newton's law of cooling.
≔Wconvection ⋅⋅hconvection Acable
⎛⎝ −θcable θambient
⎞⎠
Thermal resistance for convection =
≔Tconvection ――――――
⎛⎝ −θcable θambient
⎞⎠
W
≔Tconvection ――――
1
⋅hconv Acable
The heat loss through radiation exchange is given by Boltzmann's law of cooling.
≔Tradiation ――――――
⎛⎝ −θcable θambient
⎞⎠
Wrad
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26. ≔Tradiation ――――――
⎛⎝ −θcable θambient
⎞⎠
Wrad
≔Tradiation ――――
1
⋅hrad Acable
≔Wradiation ⋅⋅ε σB Acable
⎛
⎝ −θcable
4
θambient
4 ⎞
⎠
≔hrad ⋅⋅⋅ε σB
⎛⎝ +θcable θambient
⎞⎠
⎛
⎝ +θcable
2
θambient
2 ⎞
⎠
The energy balance for the cables mm air, under sunlight, and supported on the
structural supports is given by following
≔Wt ++Wconv Wcond Wrad
= natural convection heat transfer rate between the cable outside surface andWconv
the surroundings medium per unit length.
= conductive heat transfer rate mm the medium surrounding the cableWcond
= thermal radiation heat transfer rate from cable surfaceWrad
≔Wt ++Wconv Wcond Wrad
≔Wrad ⋅⋅σ De hconv
⎛⎝ −θcable θamb
⎞⎠
≔Wrad ++⋅⋅σ De hconv
⎛⎝ −θcable θam
⎞⎠ ⋅⋅σ De H ⋅⋅⋅⋅π De εs σB
⎛
⎝ −θcable
4
θambient
4 ⎞
⎠
s = solar absorption coefficient
= connective heat transfer coefficient W/m^2*K^-1hconv
= Cable external Diameter , mDe
= Cable surface temperature, Kθcable
= ambient temperature Kθamb
immensity of solar radiation W/m^2
:emissivity of the cable outer coveringεs
=Stefan-Boltzman constant, =σB ⋅⋅5.67 10
−8
――
⋅W K
4
m
2
= Select a temperature about midway between maximum and minimum expectedθm
temperatures for the surface of the cable .
≔T4free ―――――――――――――
1
⋅π De
⎛
⎜ +――
1.05
―
1
⋅4.2 ⎛⎝ ⋅εs
⎛⎝ +1 ⋅0.0167 θm
⎞⎠⎞⎠
⎞
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