E1EX~QS Barrier Gland for Steel And Aluminium Armoured Cable Features and Benefits For use indoors, outdoors and hazardous areas with unfilled hygroscopic multicore cables. Two part handling, no loose parts. Captive Cone and Cone Ring provides an armour clamp and earth bond for steel wire armour and aluminium armour. Instantly mixed and injection Resin. Resin forms 100% barrier seal around the individual cores of the cable. Prevents gas and moisture transmitting down cable. Prevents explosive gases transmitting down cable.

1. Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk
CABLE
T E R M I N AT I O N S
E1EX~QS
Ex d IIC, Ex e IIC, Ex nR IIC, Ex tb IIIC
BARRIER GLAND for Steel and Aluminium Armoured Cable
Features and Benefits
•
•
•
•
•
For use indoors, outdoors and hazardous areas with unfilled hygroscopic multicore cables.
Two part handling, no loose parts.
Captive Cone and Cone Ring provides an armour clamp and earth bond for steel wire armour and aluminium armour.
Instantly mixed and injected Resin. Resin forms a 100% barrier seal around the individual cores of the cable.
Prevents gas and moisture transmitting down cable. Prevents explosive gases transmitting down cable.
Technical Data
Type:
Gland Material:
Seal Material:
Cable Type:
Armour Clamping:
Sealing Area:
Optional Accessories:
E1EX~QS
Brass (Nickel Plated), Stainless Steel
Thermoset Elastomer, Quick setting Barrier Resin
Steel Wire Armour, Aluminium Armour
Captive Cone and Cone Ring
Inner and Outer Sheath
Adaptor, Earth Tag, Locknut, Reducer, Serrated Washer and Shroud
C
A
Standards and Certifications
Equipment Protection Levels:
Certification:
Australian/New Zealand/IEC
ATEX
SANS/IEC
Marine
Operating Temperature:
Ingress Protection:
D
Ex d IIC Gb, Ex e IIC Gb, Ex nR IIC Gc, Ex tb IIIC Db
II 2G, II 2D, II 3G
Standards:
IECEx ITA 12.0014X IEC 60079-0, IEC 60079-1, IEC 60079-7,
IEC 60079-15, IEC 60079-31
TÜV 13 ATEX 7397X EN 60079-0, EN 60079-1, EN 60079-7, EN 60079-31
TÜV 13 ATEX 7422X EN 60079-0, EN 60079-15
MASC MS/13-028X SANS/IEC 60079-0, SANS/IEC 60079-1,
SANS/IEC 60079-7, SANS/IEC 60079-15,
SANS/IEC 60079-31
09-SG435709-PDA
-20oC to +95oC
IP 66/68 (2m)
IEC 60529
E
F
Installation Standards
The use of E1EX~QS Barrier Cable Gland is prescribed by the installation standards as follows:
•
Ex d
AS/NZS/SANS/IEC 60079-14
Paragraph 9.3
•
Ex d
AS/NZS/SANS/IEC 60079-14
Paragraph 10.4.2
•
Ex nR AS/NZS/SANS/IEC 60079-14
Paragraph 14.3.2.2
•
Ex p
AS/NZS/SANS/IEC 60079-14
Paragraph 13.1.7
•
Ex i
AS/NZS/SANS/IEC 60079-14
Paragraph 5.9
2013 © CCG CABLE TERMINATIONS (PTY) LTD
Product
Code
056000-16
056000
0560-0
056001
056022
056002
056033
056003
056044
056004
056055
056005
056066
056006
056077
056007
056008
056099
056009
056010
056011
056012
056013
Gland Metric Entry Thread NPT Entry Thread
Size
Min
Min
‘C’
‘C’
Reference
‘D’
‘D’
ï 00-16ss
ï 00-20ss
ï 0-20s
ï 1-20
ï 2s-25s
ï 2-25
ï 3s-32s
ï 3-32
4s-40s
4-40
5s-50s
5-50
6s-63s
6-63
7s-75s
7-75
8-80
9s-90s
9-90
10-100
11-115
12-120
13-130
M16x1.5
M20x1.5
M20x1.5
M20x1.5
M25x1.5
M25x1.5
M32x1.5
M32x1.5
M40x1.5
M40x1.5
M50x1.5
M50x1.5
M63x1.5
M63x1.5
M75x1.5
M75x1.5
M80x2.0
M90x2.0
M90x2.0
M100x2.0
M115x2.0
M120x2.0
M130x2.0
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
20
½/¾
½/¾
½/¾
¾/1
¾/1
1/1¼
1/1¼
1¼/1½
1¼/1½
1½/2
1½/2
2/2½
2/2½
2½/3
2½/3
-
15
15
15
15/19
15/19
19
19
19/21
19/21
21
21
21/30
21/30
30/32
30/32
-
B
PATENTED
Cable Details (Dia)
Max
Min
Min
Max
‘B’
‘A’
‘B’
‘A’
3.0
3.0
7.0
9.0
11.0
14.0
15.0
19.0
22.0
26.0
29.0
34.0
38.0
44.0
50.0
56.0
59.0
66.0
74.0
81.0
86.0
96.0
100.0
8.5
8.5
12.0
15.0
17.5
20.0
22.0
26.5
31.5
34.0
38.0
44.5
50.0
56.5
62.0
67.5
69.0
75.0
81.5
91.0
98.0
103.0
115.0
8.0
8.0
11.5
14.5
16.0
20.5
23.0
26.5
30.0
33.0
34.0
42.5
45.5
52.5
57.0
65.5
65.0
73.0
82.0
91.0
100.0
103.0
113.0
13.5
13.5
16.0
20.5
24.5
26.5
30.5
33.5
39.5
42.5
47.5
52.5
60.5
65.5
72.5
78.0
77.5
86.5
90.5
100.0
114.0
118.0
124.0
Max
Length
‘E’
60.0
60.0
60.0
63.0
70.0
70.0
76.0
76.0
93.0
93.0
102.0
102.0
130.0
130.0
138.0
138.0
195.0
204.0
204.0
209.0
209.0
209.0
209.0
Armour Dia Hexagonal Detail Install.
Torque
Min Max
‘Flats’ ‘Crns’ Value Nm
‘F’
‘F’
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.30
0.30
0.40
0.40
0.40
0.40
0.40
0.40
2.50
3.00
3.00
3.00
3.00
3.00
3.00
1.25
1.25
1.25
1.25
1.60
1.60
2.00
2.00
2.00
2.00
2.50
2.50
2.50
2.50
3.15
3.15
3.15
3.50
3.50
3.50
4.00
4.00
4.00
24.0
24.0
æ 24.0
æ 27.0
æ 35.0
æ 35.0
æ 42.0
æ 42.0
æ 52.0
æ 52.0
æ 65.0
æ 65.0
æ 80.0
æ 80.0
æ 96.0
æ 96.0
æ 96.0
è111.0
è111.0
è 1
25.0
è 1
35.0
è 1
40.0
è 1
46.0
æ
æ
27.0
27.0
27.0
30.4
39.4
39.4
47.3
47.3
58.5
58.5
73.1
73.1
90.0
90.0
108.0
108.0
108.0
124.9
124.9
140.6
151.9
157.5
164.3
21.0
21.0
21.0
21.0
30.0
30.0
42.0
42.0
52.0
52.0
57.0
57.0
66.0
66.0
72.0
72.0
80.0
89.0
89.0
98.0
175.0
175.0
175.0
All dimensions except NPT are in mm.
Metric glands may be utilized with a locknut for use on Ex e, Ex nR, Ex t equipment.
ïFor use with CCG Posi Fit Box. æFor use with CCG Hex Spanner. èFor use with CCG C Spanner.
CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance.
GH041013

2. FITTING INSTRUCTIONS Metric Illustration
CABLE
T E R M I N AT I O N S
E1EX~QS Barrier Gland Ex d IIC, Ex e IIC, Ex nR IIC, Ex tb IIIC
1. Separate the inner j from the body k. Cut back the cable outer sheath to
expose the armour to a length as per the table below. Strip back the inner
bedding to expose the inner cable cores using the cone l as a gauge.
Gland
Size
00-16ss
00-20ss
0-20s
1-20
2s-25s
2-25
SWA
Length
20.0
20.0
20.0
25.0
25.0
25.0
Gland
Size
3s-32s
3-32
4s-40s
4-40
5s-50s
5-50
SWA
Length
30.0
30.0
30.0
30.0
35.0
35.0
Gland
Size
6s-63s
6-63
7s-75s
7-75
8-80
9s-90s
SWA
Length
45.0
45.0
50.0
50.0
50.0
50.0
Gland
Size
9-90
10-100
11-115
12-120
13-130
SWA
Length
50.0
60.0
60.0
60.0
60.0
j
l
2. Using a cloth, clean the cable cores.
3. Using the insulation tape bundle the cores together at the end.
4. Screw the inner j into the apparatus and tighten to the installation torque using
a CCG Spanner q. If the apparatus is untapped use a locknut. Pass the bundled
cable cores through the outer nut o and body k. Pass the bundled cables cores
through the inner j and inner diaphragm seal and splay the armour wires
over the cone l.
l
j
q
j
q
o
k
k
5. Screw the body k onto the inner j until hand tight, then tighten with a
CCG Spanner q with ¾ turn.
lm k
6. Unscrew the body k. Check that the armouring has locked between the
cone l and the cone ring m. Withdraw the gland sub-assembly n and
bundled cables . Remove insulation tape.
n
7. Remove the cap p from resin applicator and attach the mixing nozzle q (use extension
nozzle for small multicore cables). Whilst holding the gland sub-assembly n upright
and holding the diaphragm seal firmly against the cable sheath inject the resin into
the resin chamber. Make sure the resin fills all the way to the top of the resin chamber
and wipe any excess resin away.
Wait for the resin to set from a liquid to a gel,
o
This should take: 15 minutes at 10 C
o
7 minutes at 20 C
o
6 minutes at 30 C
o
5 minutes at 40 C
n
p
q
If there is still Resin left in the tube, discard the mixing nozzle q and
replace the cap p for use with the next gland.
j
8. Re-insert the gland sub-assembly n back into the inner j.
n
9. Tighten the body k onto the inner j to the required torque using a
CCG Spanner q. Tighten the outer nut o to produce a moisture proof
seal by turning untill the seal makes contact with the outer sheath of cable
and then make one full turn.
Instruction Video: www.youtube.com/watch?v=rsnBjoNQr3s
q
j
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
k
o
Email: northernsales@thorneandderrick.co.uk
Tel: South Africa +27 11 3942020/1, Australia 1300 CABLE GLANDS (1300 222 534), Hong www.cablejoints.co.uk
Kong +852 3427 2090
Website:
www.thorneanderrick.co.uk
Singapore + 65 6 8421 002, South Korea + 82 10 8783 1780, United Kingdom + 44 1 642 430346, United Arab Emirates + 971 6 552 7781