cooling tower splash filling

1. COOLING TOWER
FILL
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2. TSI a company with more than forty years’
experience operating in the industrial water
cooling & treatment that today is mainly
dedicated to the cooling tower retrofitting and
internal fill, demister and nozzles own
production
System design is tailored made on customer
needs than there is no single or standard
solution.
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3. Thermodynamic calculation
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4. ® ™

5. ®™
splash fill Hybrid type
with high efficiency
and non-fouling characteristic
Fit for application in
dirty environment and water

6. PANELS
DESIGN
Shape rectangular
dimension 12” x 24”
N° blades 38
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7. The blades are positioned as leaves are
attached to the branch of a tree, and are used
as surface area to be wet with a water film,
as a series of steps over which water is
splashed falling from one blade to the next,
and as air conduits directing a reciprocating
or spiraling air flow that helps to further
break the water droplets and create a mist or
fog condition that transfers a maximum of
heat from the surface of the water to the air.
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8. The panel shall be made from a
polypropylene copolymer, UV
protected and heat-stabilized, with
good impact resistance at low
temperatures
Material of Construction
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9. CONFIGURATION
the panel is designed to be assembled
in 6 different configurations stackable in a
tower on different layers with different
configuration. This allow an high number
of bed configurations. For this reason,
compared to conventional splash fills, with
the same operating conditions, smaller and
cheaper towers will be obtained, or on
existing towers an increase in capacity,

10. AF50 222 p/m3
High efficiency
AF75 140 p/m3 AF100 111 p/m3
Standard
AF125 84 p/m3 AF150 74 p/m3 AF175 63 p/m3
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11. Blade angles are designed not only to
spread and splash water but to move air
in vortices, while are angled from the
vertical, causing transverse air flows
that constantly intersect with the
downward flow of water mixing air and
water droplets.
BENEFITS IN TOWER OPERATION
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12. With superior air/water mixing the pack
yields cooling capacity similar to tighter
traditional fill packs.
Wider air passages remain open even
under worst case encrustation conditions,
which for traditional packs close off the
air flow and radically alter the liquid to gas
ratio. The cooling capacity of a tower with
the panels isn't reduced below original
design parameters.
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13. Polypropylene material
withstands even boiling water so these fill
packs can function under extreme
temperature conditions.
Less resistance to the movement of air
(wider passages) absorbs less fan energy to
obtain the same L/G ratio and thus saves
considerable electrical energy.
Less resistance creates less noise and
lowers the cost of sound-proofing
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14. PERFORMANCES
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15. from the chart it can be noted that, at origin
clean fill, the TURBOSplash has the same
performance of the film 19, with the onset
of fouling the TURBOSplash performance
remain constant while those of the film
decay significantly
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16. BENEFITS IN MAINTENANCE
Panel modules are assembled with a snap-
together system and are made with a
sturdy, temperature resistant polypropylene
plastic. Therefore fill modules can be
cleaned with high pressure water or steam
jets, and/or the panels can be easily
disassembled, mechanically or chemically
cleaned, and reassembled to re-use in the
tower.
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17. BENEFITS DURING
CONSTRUCTION AND MOVEMENT
One standard panel makes all of the
different fill module configurations . Panel
size is ideal for building fill modules which
will retrofit existing towers. Panels not yet
assembled in fill modules nest tightly for
shipping and storage requiring less space in
the warehouse and less volume during the
transport.
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18. BENEFITS
THAT RESPECT NEW
ENVIRONMENTAL NORMS
Polypropylene material avoids the
environmental problems associated with
PVC and the injection molded PP can also
be recycled, which means that if desired,
the panels can have a recycled material
content even when they are new.
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19. HOW THE PANELS
ARE SHIPPED
The ®™
panels are
shipped in packs of 24 panels
1000 panels fit on 1 pallet with dimensions
of 100 x 130 x h 217cm and weight of 600
kg
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20. UNFOLDING
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21. FILLING INSTALLATION
DETAIL
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22. ® ™

24. ® ™