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From high-performance
film-fills to performance
enhancing splash-fills, SPX
Cooling Technologies has
every possible combination
to fit any specific heat
dissipation project.
The two basic types of fill
utilized in present day cooling
towers are splash-type and
film-type. Either type of fill
may be used in towers of both
crossflow and counterflow
configurations. Both types
of fill exhibit advantages in
varied operating situations,
assuring that neither is likely
to endanger the continued
utilization of the other.
Splash fill causes the flowing
water to cascade through
successive elevations of
parallel “splash bars.” Because
of the water dispersal that
takes place within splash
fill, splash-fill towers are far
more forgiving of the poor
initial water distribution
which can result from
clogged or missing nozzles.
Typical industries where
splash-fill should be
considered would be food
processing, steel production,
paper processing and
ammonia stripping.
Although very forgiving of
“dirty” water and imperfect
distribution, splash fills do
requires a stable support
system to prevent long-term
performance degradation.
Film fill has gained
prominence because of its
ability to expose greater water
surface within a given packed
volume. Approximately half
of the fill used in crossflow
towers, and virtually all
that which is utilized in
counterflow towers, is of the
film-type. It is equally effective
in either type cooling tower.
In the majority of operating
cases, the use of film fills
enables cooling tower
manufacturers to achieve
a given amount of cooling
within a smaller tower
than would be required if
splash fill were utilized.
Marley DF254 low-clog counterflow PVC film-fill
SPX Cooling Technologies features one of the most complete portfolios of
cooling tower fill designs both film-type and splash-type in the world today.
profiles
S PX COOLI NG TECH NOLOG I E S, I NC.
7401 W 129 STREET
OVERLAND PARK, KANSAS USA
P: 913 664 7400
F: 913 664 7439
spxcooling@spx.com
spxcooling.com
In the interest of technological progress, all products are subject to design and/or material
change without notice
ISSUED 3/2012 PR-Fill-B
COPYRIGHT © 2012 SPX Corporation
Key Features of Film Fill
• 	 Greater cooling capacity in a given space
• 	 Low-clog designs available
• 	 Available in bottom supported or hanging designs
• 	 FM approval available
• 	 Crossflow and counterflow designs
• 	 Integral louvers and eliminators available in crossflow design.
• 	 High-temperature designs available
• 	 Single-piece, full-height counterflow designs available
Key Features of Splash Fill
• 	 Ideal in “dirty water” applications
• 	 Far more forgiving of poor water distribution caused
by clogged or missing nozzles
• 	 Water easily redistributes itself
• 	 Ideal in dusty or wooded environments
• 	 Easy maintenance
• 	 Long service life
• 	 High-temperature designs available
• 	 Designs available for heavy ice loads
Marley TrickleBloc counterflow polypropylene splash-fill
Marley MX crossflow PVC film-fill
with integral louvers and eliminators
Marley Mesa crossflow PVC splash-fill in GridLoc
fill-hanger support

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SPX Cooling Technologies Fill Guide

  • 1. profiles From high-performance film-fills to performance enhancing splash-fills, SPX Cooling Technologies has every possible combination to fit any specific heat dissipation project. The two basic types of fill utilized in present day cooling towers are splash-type and film-type. Either type of fill may be used in towers of both crossflow and counterflow configurations. Both types of fill exhibit advantages in varied operating situations, assuring that neither is likely to endanger the continued utilization of the other. Splash fill causes the flowing water to cascade through successive elevations of parallel “splash bars.” Because of the water dispersal that takes place within splash fill, splash-fill towers are far more forgiving of the poor initial water distribution which can result from clogged or missing nozzles. Typical industries where splash-fill should be considered would be food processing, steel production, paper processing and ammonia stripping. Although very forgiving of “dirty” water and imperfect distribution, splash fills do requires a stable support system to prevent long-term performance degradation. Film fill has gained prominence because of its ability to expose greater water surface within a given packed volume. Approximately half of the fill used in crossflow towers, and virtually all that which is utilized in counterflow towers, is of the film-type. It is equally effective in either type cooling tower. In the majority of operating cases, the use of film fills enables cooling tower manufacturers to achieve a given amount of cooling within a smaller tower than would be required if splash fill were utilized. Marley DF254 low-clog counterflow PVC film-fill SPX Cooling Technologies features one of the most complete portfolios of cooling tower fill designs both film-type and splash-type in the world today.
  • 2. profiles S PX COOLI NG TECH NOLOG I E S, I NC. 7401 W 129 STREET OVERLAND PARK, KANSAS USA P: 913 664 7400 F: 913 664 7439 spxcooling@spx.com spxcooling.com In the interest of technological progress, all products are subject to design and/or material change without notice ISSUED 3/2012 PR-Fill-B COPYRIGHT © 2012 SPX Corporation Key Features of Film Fill • Greater cooling capacity in a given space • Low-clog designs available • Available in bottom supported or hanging designs • FM approval available • Crossflow and counterflow designs • Integral louvers and eliminators available in crossflow design. • High-temperature designs available • Single-piece, full-height counterflow designs available Key Features of Splash Fill • Ideal in “dirty water” applications • Far more forgiving of poor water distribution caused by clogged or missing nozzles • Water easily redistributes itself • Ideal in dusty or wooded environments • Easy maintenance • Long service life • High-temperature designs available • Designs available for heavy ice loads Marley TrickleBloc counterflow polypropylene splash-fill Marley MX crossflow PVC film-fill with integral louvers and eliminators Marley Mesa crossflow PVC splash-fill in GridLoc fill-hanger support