INSULATING COATINGS CORPORATION
PRESENTS
Rethinking Life Cycle Costs  with  Fluid Applied Roof Membranes.
Cool Roofs = Good Economics 98 degrees Fahrenheit  178 degrees Fahrenheit
Definition of a  Fluid Applied Membrane <ul><li>An aqueous liquid suspension, applied to roofing </li></ul><ul><li>substra...
<ul><li>Paint:  An aqueous liquid continuous film applied at a film thickness of 3 - 8 wet mils. </li></ul><ul><li>Coating...
Benefits of  Roof Coatings vs. Paint <ul><li>Remains flexible </li></ul><ul><li>Resists standing water  </li></ul><ul><li>...
What makes a quality   Fluid Applied Membrane?
Volume Solids (VS) Ratio of the  Pigments to  the Resin is  PVC Lower PVC is better Higher the PVC  the lower the quality ...
Life-Cycle Costs
The sum of all recurring and one-time (non-recurring) costs over the full life span or a specified period of a good, servi...
How Fluid Applied coatings  effect Life cycle cost  <ul><li>Purchase </li></ul><ul><li>Installations </li></ul><ul><li>Mai...
Purchase Economics “ Cool Roof”  Costs vs. Benefits
Where to use a  Fluid Applied Roof.
<ul><li>Metal </li></ul><ul><li>Concrete </li></ul><ul><li>EPDM  </li></ul><ul><ul><li>(Ethylene –Propylene-Diene-Monomer)...
Considering a Fluid Applied  Roof System / Roof Restoration System? <ul><li>Yes, it is definitely less expensive, but you ...
When do you consider  Roof Restoration? <ul><li>Percentage wet roof </li></ul><ul><li>Type of Roof  </li></ul><ul><li>Type...
Not every roof  “Qualifies”  for a  fluid applied system.
 
Where to Start? <ul><li>Every roof needs to be evaluated. </li></ul>
Roof inspection
Roof inspection
Repair bad areas
“ Qualified” roof  for  fluid applied system.  <ul><li>No need to tear off old roof. </li></ul><ul><li>No need to raise eq...
 
 
Labor cost reductions <ul><li>Roof Equipment </li></ul><ul><li>Penetrations </li></ul>
No need to raise equipment on roof.
No need to raise equipment on roof.
Penetrations
Penetrations
Waterproof Penetrations
Maintenance  Fluid Applied roof systems are seamless, require less maintenance  Conventional roof systems fail at the seams
Seams…s eparating
Repairing seams is standard roof maintenance on seamed roofs. Seamless roofs require less maintenance: lower roof life-cyc...
Seams
Tape & Waterproof seams
See Seam Sample
Metal seams & fasteners
Seam Preparation
Penetration details
Penetration details
Details
Basecoat…multi-layer system
Finished  Fluid Applied “Cool Roof”
Finished  Fluid Applied “Cool Roof”
Finished  Fluid Applied “Cool Roof”
ENERGY SAVINGS THROUGH REDUCED TEMPERATURES
<ul><li>A 7 story building is exposed to more radiation on the walls than on the roof. </li></ul><ul><li>A single story bu...
 
 
A radiant heat barrier… <ul><li>Reduces surface temperatures by as much as 20˚ C </li></ul><ul><li>Reflects between 80% an...
 
 
United States Air Force <ul><ul><ul><li>“…  After the application of the coating,  </li></ul></ul></ul><ul><ul><ul><li>the...
Before After
United States Army <ul><ul><li>“…  a 64° F reduction in roof surface temperature, a 23° F reduction in attic temperature a...
 
 
 
 
 
 
Cool Roofing  improves insulation performance <ul><li>“ The thermal resistance of insulation installed immediately below a...
“ Cool Roofs”  increase insulation performance
Hashem Akbari  Heat Island Group Lawrence Berkeley National Laboratory <ul><li>Cool roof standards are designed to reduce ...
Added roof cycle cost savings for ENERGY STAR® Fluid Applied Cool Roof Systems. <ul><li>According to EPA about $40 billion...
<ul><li>Downsizes Cooling Equipment-A reflective roof can reduce peak cooling demand by 10-15%. As a result the building o...
<ul><li>Increases Roof Product life- ENERGY STAR® qualified roof products maintain a more constant temperature and reduce ...
Solar Shield Energy Savings
Renewability / Sustainability After ten years - extend the life  an additional 10 years  At only 40 -70% of the original c...
<ul><li>“… almost immediately the room temperature inside was cooled by 19° F.”  </li></ul><ul><li>  -Donald E., Yakima Ic...
<ul><li>“ In the past, we have struggled to maintain minus 12° F… Since the application, we have been able to maintain min...
<ul><ul><li>“ Our engineering department reported  </li></ul></ul><ul><ul><li>that the plant is consuming less energy …” <...
Q.T.G.  Quaker, Tropicana, Gatorade 140,000 Square Ft. of smooth built up roofing in Dallas, TX.
Inteplast 1.3 million square feet currently under contract.
<ul><li>Extend the usefulness of existing roofs. </li></ul><ul><li>Protect from Ultra-violet degradation  </li></ul><ul><l...
 
 
 
 
 
<ul><li>I.C.C. Corporate Headquarters </li></ul><ul><li>103 Main St. Binghamton, NY 13905 USA </li></ul><ul><li>Telephone:...
THANK YOU
 
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Sustainable Facility Life Cycle Management

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Fluid applied membranes such as the Astec Re-Ply Roofing and Ceramic Coating Systems can have dramatic effects on both maintenance and capital expenditure budgets. This presentation shows how you can promote sustainable facility life-cycle management with products such as Astec.

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Sustainable Facility Life Cycle Management

  1. 3. INSULATING COATINGS CORPORATION
  2. 4. PRESENTS
  3. 5. Rethinking Life Cycle Costs with Fluid Applied Roof Membranes.
  4. 6. Cool Roofs = Good Economics 98 degrees Fahrenheit 178 degrees Fahrenheit
  5. 7. Definition of a Fluid Applied Membrane <ul><li>An aqueous liquid suspension, applied to roofing </li></ul><ul><li>substrates, which dries to a seamless, resilient, </li></ul><ul><li>durable membrane which is flexible across a broad </li></ul><ul><li>temperature range. </li></ul>
  6. 8. <ul><li>Paint: An aqueous liquid continuous film applied at a film thickness of 3 - 8 wet mils. </li></ul><ul><li>Coating: An aqueous liquid continuous membrane applied (in multiple coats) at a film thickness of 8 - 50 wet mils. </li></ul>What is the difference between a paint and a coating?
  7. 9. Benefits of Roof Coatings vs. Paint <ul><li>Remains flexible </li></ul><ul><li>Resists standing water </li></ul><ul><li>Excellent adhesion to a variety of substrates </li></ul><ul><li>Resists UV exposure </li></ul><ul><li>Applied at greater film thickness for increased flexibility </li></ul><ul><li>Resistances to foot traffic, i.e. tensile strength </li></ul><ul><li>Higher reflectivity and increased emissivity </li></ul>
  8. 10. What makes a quality Fluid Applied Membrane?
  9. 11. Volume Solids (VS) Ratio of the Pigments to the Resin is PVC Lower PVC is better Higher the PVC the lower the quality High Quality Coating Pigments Resin Lower Quality Coating Pigments Resin
  10. 12. Life-Cycle Costs
  11. 13. The sum of all recurring and one-time (non-recurring) costs over the full life span or a specified period of a good, service, structure, or system. Life-Cycle Costs
  12. 14. How Fluid Applied coatings effect Life cycle cost <ul><li>Purchase </li></ul><ul><li>Installations </li></ul><ul><li>Maintenance </li></ul><ul><li>Energy savings </li></ul><ul><li>A/C life extensions </li></ul><ul><li>System Upgrade </li></ul><ul><li>Renewability </li></ul>
  13. 15. Purchase Economics “ Cool Roof” Costs vs. Benefits
  14. 16. Where to use a Fluid Applied Roof.
  15. 17. <ul><li>Metal </li></ul><ul><li>Concrete </li></ul><ul><li>EPDM </li></ul><ul><ul><li>(Ethylene –Propylene-Diene-Monomer) </li></ul></ul><ul><li>Asphalt, Modified Bitumen, BUR </li></ul><ul><ul><li>(smooth and granulated) </li></ul></ul><ul><li>Hypalon / PVC </li></ul>Typically Fluid Applied Systems are selected for the following roof types:
  16. 18. Considering a Fluid Applied Roof System / Roof Restoration System? <ul><li>Yes, it is definitely less expensive, but you need to know… </li></ul>
  17. 19. When do you consider Roof Restoration? <ul><li>Percentage wet roof </li></ul><ul><li>Type of Roof </li></ul><ul><li>Type of Deck/Insulation </li></ul><ul><li>Condition of Substrate </li></ul><ul><li>Number of re-roofs </li></ul><ul><li>It’s just as important to know when not to use a restoration system </li></ul>
  18. 20. Not every roof “Qualifies” for a fluid applied system.
  19. 22. Where to Start? <ul><li>Every roof needs to be evaluated. </li></ul>
  20. 23. Roof inspection
  21. 24. Roof inspection
  22. 25. Repair bad areas
  23. 26. “ Qualified” roof for fluid applied system. <ul><li>No need to tear off old roof. </li></ul><ul><li>No need to raise equipment on roof. </li></ul><ul><li>Makes most roofs better than original. </li></ul><ul><li>Sustainable, Renewable…lower life-cycle cost. </li></ul><ul><li>Substantial savings over other conventional roofing systems…more details later. </li></ul>
  24. 29. Labor cost reductions <ul><li>Roof Equipment </li></ul><ul><li>Penetrations </li></ul>
  25. 30. No need to raise equipment on roof.
  26. 31. No need to raise equipment on roof.
  27. 32. Penetrations
  28. 33. Penetrations
  29. 34. Waterproof Penetrations
  30. 35. Maintenance Fluid Applied roof systems are seamless, require less maintenance Conventional roof systems fail at the seams
  31. 36. Seams…s eparating
  32. 37. Repairing seams is standard roof maintenance on seamed roofs. Seamless roofs require less maintenance: lower roof life-cycle costs
  33. 38. Seams
  34. 39. Tape & Waterproof seams
  35. 40. See Seam Sample
  36. 41. Metal seams & fasteners
  37. 42. Seam Preparation
  38. 43. Penetration details
  39. 44. Penetration details
  40. 45. Details
  41. 46. Basecoat…multi-layer system
  42. 47. Finished Fluid Applied “Cool Roof”
  43. 48. Finished Fluid Applied “Cool Roof”
  44. 49. Finished Fluid Applied “Cool Roof”
  45. 50. ENERGY SAVINGS THROUGH REDUCED TEMPERATURES
  46. 51. <ul><li>A 7 story building is exposed to more radiation on the walls than on the roof. </li></ul><ul><li>A single story building receives 70% of it’s solar radiation on the roof. </li></ul>Radiation Exposure SOLAR RADIATION
  47. 54. A radiant heat barrier… <ul><li>Reduces surface temperatures by as much as 20˚ C </li></ul><ul><li>Reflects between 80% and 87% or radiant heat </li></ul><ul><li>Limits radiant heat absorption between 15% and 20% </li></ul><ul><li>Reduces energy consumption by as much as 40% </li></ul>
  48. 57. United States Air Force <ul><ul><ul><li>“… After the application of the coating, </li></ul></ul></ul><ul><ul><ul><li>the average peak temperature in the </li></ul></ul></ul><ul><ul><ul><li>warehouse area dropped to 86° F, </li></ul></ul></ul><ul><ul><ul><li>a decrease of 17° F. “ </li></ul></ul></ul><ul><li>- James A., Capt. USAF Chief RSD of Civil Engineering </li></ul>
  49. 58. Before After
  50. 59. United States Army <ul><ul><li>“… a 64° F reduction in roof surface temperature, a 23° F reduction in attic temperature and a 10° F reduction in room temperature as a result of the insulative and reflective value of the coating.” </li></ul></ul><ul><li>- Benjamin S., Col, Dept. of the Army </li></ul>
  51. 66. Cool Roofing improves insulation performance <ul><li>“ The thermal resistance of insulation installed immediately below a black membrane has been found to be up to 30% lower than advertised , when measured at peak summertime temperatures in Austin, Texas.” </li></ul><ul><li>- Konopacki and Akbari, 2001 </li></ul>
  52. 67. “ Cool Roofs” increase insulation performance
  53. 68. Hashem Akbari Heat Island Group Lawrence Berkeley National Laboratory <ul><li>Cool roof standards are designed to reduce a/c demand, save money, and save emissions. In Los Angeles they will eventually save ~$100,000 per hr. </li></ul>
  54. 69. Added roof cycle cost savings for ENERGY STAR® Fluid Applied Cool Roof Systems. <ul><li>According to EPA about $40 billion is spent annually in the United States alone to air condition buildings-1/6 of all electricity generated in a year. </li></ul><ul><li>ENERGY STAR® qualified roof products reduce the amount of air conditioning needed in buildings, and reduce energy bills by up to 50%. – Department of Energy </li></ul>
  55. 70. <ul><li>Downsizes Cooling Equipment-A reflective roof can reduce peak cooling demand by 10-15%. As a result the building owner may be able purchase a smaller, more efficient and less expensive cooling system. -EPA </li></ul><ul><li>Existing cooling systems will not have to work as hard to maintain the same comfort levels and may require less maintenance. </li></ul>
  56. 71. <ul><li>Increases Roof Product life- ENERGY STAR® qualified roof products maintain a more constant temperature and reduce thermal shock; cool rain/hot roof causes sharp drop in temperature, extremes of expansion and contraction. </li></ul><ul><li>Thermal Shock = stress and roof degradation. </li></ul>
  57. 72. Solar Shield Energy Savings
  58. 73. Renewability / Sustainability After ten years - extend the life an additional 10 years At only 40 -70% of the original cost of the coating system.
  59. 74. <ul><li>“… almost immediately the room temperature inside was cooled by 19° F.” </li></ul><ul><li> -Donald E., Yakima Ice Arena </li></ul>Substantiated results…
  60. 75. <ul><li>“ In the past, we have struggled to maintain minus 12° F… Since the application, we have been able to maintain minus 15° F or less.” </li></ul><ul><li> -Plant Superintendent, Land-O-Sun Dairies </li></ul>
  61. 76. <ul><ul><li>“ Our engineering department reported </li></ul></ul><ul><ul><li>that the plant is consuming less energy …” </li></ul></ul><ul><li>-Vice President, Rainier Cold Storage & Ice </li></ul>
  62. 77. Q.T.G. Quaker, Tropicana, Gatorade 140,000 Square Ft. of smooth built up roofing in Dallas, TX.
  63. 78. Inteplast 1.3 million square feet currently under contract.
  64. 79. <ul><li>Extend the usefulness of existing roofs. </li></ul><ul><li>Protect from Ultra-violet degradation </li></ul><ul><li>Eliminates/minimizes roof tear-off. </li></ul><ul><li>No need to raise equipment on roof. </li></ul><ul><li>Makes most roofs better than original. </li></ul><ul><li>Sustainable, Renewable, lower life-cycle cost. </li></ul>Fluid Applied Membranes
  65. 85. <ul><li>I.C.C. Corporate Headquarters </li></ul><ul><li>103 Main St. Binghamton, NY 13905 USA </li></ul><ul><li>Telephone: +1.607.723.1727 </li></ul><ul><li>Fax: +1.607.723.1700 </li></ul><ul><li>www.icc-astec.com </li></ul>
  66. 86. THANK YOU

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