Traceability & Recall Response at Costco
          A Gl b l Perspective
            Global P      ti
    Improving Product Tracing of Foods: More
      p     g               g f
    Rapid Outbreak Response

    Washington DC 12-09-09
Item Traceback---Working Together
• EPI Work with the States and CDC.
  EPI---Work                   CDC
   – What did the member really buy?
• Vendor distribution information. Follow the money
   – P h
     Purchase Specifications.
              S ifi ti
• Costco Vendor Ingredient Validation Program
   – Purchase Specifications.
• All i
      items are scanned multiple times (Vendors must comply
                      d    li l i      (V d              l
  with standards)---both in and out of our system.
• Electronic data storage and mining (real time)
• No paper records !!!!!!
• Share records with regulatory groups as appropriate.
Recalls at Costco
•   Always protect the Costco Member.
•   One step back---For each supplier in the chain.
•   One t f
    O step forward----Retail---Costco members.
                     d R t il C t            b
•   Block & pull the item---Quickly---Before the
    announcement---Keep it simple.
                          p     p
•   Member Notification--Who? Why?
•   Phone calls?? 870,000 per hour on the day of
    the
    th recall or i id t Cl
            ll incident. Class 1/Quality
                                1/Q lit
•   Letters to explain details.
•   Never Ever Wait !!!
Recall Support
• National
   – USDA/FSIS - Any meat or poultry items
   – FDA - Everything Else!!!
• State
   – State Environmental Health Departments
   – County Health and Food Inspection
   – City Health Departments
• On any given regulatory recall there can be up
  23 different agencies involved needing
  information.
What Information Is Needed?
• Is anyone Sick? Suspected reason for the recall,
• Product Identity
   – It
      Item N b N
           Number, Name, Fl Flavor, Si UPC
                                    Size,
   – Codes, Lot Number, Sell By / Use By
• Vendor Contacts
   – Recall Coordinator
   – Media /Member Contact Numbers
   – All item distribution information
   – Item disposition plan
Keep it Simple & Quick !!!
• Communications to the buildings
  – Short, concise, item removal and disposition
    instructions to the building manager
  – Simple recall explanation with vendor
        p            p
    contact numbers for the membership desk.
• Call Center
  – Recall explanation/member instructions with
    vendor contact numbers.
Keep Excellent Records
         p
• How much was pulled from sale?
• How much was returned from members?
• How much has been destroyed?
• Has th building
  H the b ildi manager confirmed and
                                   fi    d d
  signed off on each document?
• Each of the 23 agencies that we talked about
                    g
  earlier will do a recall effectiveness evaluation.
Improvements
• A single recall information system.
    –   Federal, state, local
•   Quicker information flow.
•   Timely regulatory communications.
•   Do it once. Don’t wait until Friday evening.
•   100% disclosure on all issues.
•   Accurate media representation

Craig Wilson Costco

  • 1.
    Traceability & RecallResponse at Costco A Gl b l Perspective Global P ti Improving Product Tracing of Foods: More p g g f Rapid Outbreak Response Washington DC 12-09-09
  • 2.
    Item Traceback---Working Together •EPI Work with the States and CDC. EPI---Work CDC – What did the member really buy? • Vendor distribution information. Follow the money – P h Purchase Specifications. S ifi ti • Costco Vendor Ingredient Validation Program – Purchase Specifications. • All i items are scanned multiple times (Vendors must comply d li l i (V d l with standards)---both in and out of our system. • Electronic data storage and mining (real time) • No paper records !!!!!! • Share records with regulatory groups as appropriate.
  • 3.
    Recalls at Costco • Always protect the Costco Member. • One step back---For each supplier in the chain. • One t f O step forward----Retail---Costco members. d R t il C t b • Block & pull the item---Quickly---Before the announcement---Keep it simple. p p • Member Notification--Who? Why? • Phone calls?? 870,000 per hour on the day of the th recall or i id t Cl ll incident. Class 1/Quality 1/Q lit • Letters to explain details. • Never Ever Wait !!!
  • 4.
    Recall Support • National – USDA/FSIS - Any meat or poultry items – FDA - Everything Else!!! • State – State Environmental Health Departments – County Health and Food Inspection – City Health Departments • On any given regulatory recall there can be up 23 different agencies involved needing information.
  • 5.
    What Information IsNeeded? • Is anyone Sick? Suspected reason for the recall, • Product Identity – It Item N b N Number, Name, Fl Flavor, Si UPC Size, – Codes, Lot Number, Sell By / Use By • Vendor Contacts – Recall Coordinator – Media /Member Contact Numbers – All item distribution information – Item disposition plan
  • 6.
    Keep it Simple& Quick !!! • Communications to the buildings – Short, concise, item removal and disposition instructions to the building manager – Simple recall explanation with vendor p p contact numbers for the membership desk. • Call Center – Recall explanation/member instructions with vendor contact numbers.
  • 7.
    Keep Excellent Records p • How much was pulled from sale? • How much was returned from members? • How much has been destroyed? • Has th building H the b ildi manager confirmed and fi d d signed off on each document? • Each of the 23 agencies that we talked about g earlier will do a recall effectiveness evaluation.
  • 8.
    Improvements • A singlerecall information system. – Federal, state, local • Quicker information flow. • Timely regulatory communications. • Do it once. Don’t wait until Friday evening. • 100% disclosure on all issues. • Accurate media representation