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CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07

PROCESS TABLE B - Surface Conditioning of Metals for Decorative
Plating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When
performing the job audit, the auditor shall verify plater is conforming to customer requirements.

ITEM #

Related PSA
Question #

1,0
B1.1
B1.2
B1.3
B1.4
B1.5
B1.6
2,0

B2.1
B2.2
B2.3
B2.4
B2.5
B2.6
B2.7
3,0
B3.1
B3.1.1
B3.1.2
B3.1.3
B3.1.4
B3.1.5
B3.1.6
B3.1.7
B3.2
B3.2.1
B3.2.2
B3.2.3
B3.2.4
B3.2.5
B3.2.6
B3.2.7

1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
4,4

1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13
4,4

1.4; 2.11; 2.13
1.4; 2.11; 2.13
1.4; 2.11; 2.13

Category/Process Steps
Polishing and Buffing
Manual
Automatic
Steel
Stainless Steel
Aluminum
Zinc diecast
Metal Cleaning
Type:
Size,volume:
Proprietary name:
Chemical supplier:
Temperature
Concentration
Time
Agitation - Optional
Current/Voltage (As applicable)
Solution Level
Rinse
Pretreatment
Strike (As applicable)
- Temperature
- Concentration
- Time
- Agitation - Optional
- Current/Voltage (if applicable)
- Solution Level
- Rinse
Zincate (Aluminum Only)
- Temperature
- Concentration
- Time
- Agitation - Optional
- Solution Level
- Dump Schedule
Rinse

Control

Monitoring

Automatic
Automatic or Manual
Per TDS
Per TDS
Automatic
Automatic or Manual
Process Sheet

1/Shift
1/Shift
Per process sheet
Per process sheet
1/Shift
1/Shift
1/Shift

N/A
Automatic
Automatic or Manual
Automatic
Per TDS
Automatic
Automatic or Manual
Process Sheet
N/A
Automatic
Automatic or Manual
Automatic
Per TDS
Automatic or Manual
Per TDS
Process Sheet

N/A
1/Shift
1/Shift
Per process sheet
Per process sheet
1/Shift
1/Shift
1/Shift
N/A
1/Shift
1/Shift
Per process sheet
Per process sheet
1/Shift
Per process sheet
1/Shift
CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07

PROCESS TABLE B - Surface Conditioning of Metals for Decorative
Plating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When
performing the job audit, the auditor shall verify plater is conforming to customer requirements.

ITEM #
4,0

B4.1
B4.2
B4.3
B4.4
B4.5

Related PSA
Question #

Category/Process Steps

Acid
Type:
Size,volume:
Proprietary name:
Chemical supplier:
1.4; 2.11; 2.13 Temperature - Optional
1.4; 2.11; 2.13 Concentration
1.4; 2.11; 2.13 Time (Per Specification)
Solution Level
Rinse

(Proceed to Process Table D - Decorative Plating)

Control

Automatic
Automatic or Manual
Automatic
Automatic or Manual
Process Sheet

Monitoring

1/Shift
1/Shift
Continuous
1/Shift
1/Shift

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Cqi 11 plating system assessment process table b - surface conditioning of metals for decorative plating

  • 1. CQI-11 Special Process: Plating System Assessment Version 1 Issued 8/07 PROCESS TABLE B - Surface Conditioning of Metals for Decorative Plating All requirements given below are subordinate to customer specific requirements. The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify plater is conforming to customer requirements. ITEM # Related PSA Question # 1,0 B1.1 B1.2 B1.3 B1.4 B1.5 B1.6 2,0 B2.1 B2.2 B2.3 B2.4 B2.5 B2.6 B2.7 3,0 B3.1 B3.1.1 B3.1.2 B3.1.3 B3.1.4 B3.1.5 B3.1.6 B3.1.7 B3.2 B3.2.1 B3.2.2 B3.2.3 B3.2.4 B3.2.5 B3.2.6 B3.2.7 1.4; 2.11; 2.13 1.4; 2.11; 2.13 1.4; 2.11; 2.13 4,4 1.4; 2.11; 2.13 1.4; 2.11; 2.13 1.4; 2.11; 2.13 4,4 1.4; 2.11; 2.13 1.4; 2.11; 2.13 1.4; 2.11; 2.13 Category/Process Steps Polishing and Buffing Manual Automatic Steel Stainless Steel Aluminum Zinc diecast Metal Cleaning Type: Size,volume: Proprietary name: Chemical supplier: Temperature Concentration Time Agitation - Optional Current/Voltage (As applicable) Solution Level Rinse Pretreatment Strike (As applicable) - Temperature - Concentration - Time - Agitation - Optional - Current/Voltage (if applicable) - Solution Level - Rinse Zincate (Aluminum Only) - Temperature - Concentration - Time - Agitation - Optional - Solution Level - Dump Schedule Rinse Control Monitoring Automatic Automatic or Manual Per TDS Per TDS Automatic Automatic or Manual Process Sheet 1/Shift 1/Shift Per process sheet Per process sheet 1/Shift 1/Shift 1/Shift N/A Automatic Automatic or Manual Automatic Per TDS Automatic Automatic or Manual Process Sheet N/A Automatic Automatic or Manual Automatic Per TDS Automatic or Manual Per TDS Process Sheet N/A 1/Shift 1/Shift Per process sheet Per process sheet 1/Shift 1/Shift 1/Shift N/A 1/Shift 1/Shift Per process sheet Per process sheet 1/Shift Per process sheet 1/Shift
  • 2. CQI-11 Special Process: Plating System Assessment Version 1 Issued 8/07 PROCESS TABLE B - Surface Conditioning of Metals for Decorative Plating All requirements given below are subordinate to customer specific requirements. The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job audit, the auditor shall verify plater is conforming to customer requirements. ITEM # 4,0 B4.1 B4.2 B4.3 B4.4 B4.5 Related PSA Question # Category/Process Steps Acid Type: Size,volume: Proprietary name: Chemical supplier: 1.4; 2.11; 2.13 Temperature - Optional 1.4; 2.11; 2.13 Concentration 1.4; 2.11; 2.13 Time (Per Specification) Solution Level Rinse (Proceed to Process Table D - Decorative Plating) Control Automatic Automatic or Manual Automatic Automatic or Manual Process Sheet Monitoring 1/Shift 1/Shift Continuous 1/Shift 1/Shift