1. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
PROCESS TABLE F - EQUIPMENT
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. The
auditor shall verify plater is conforming to customer requirements.
F1.4
F1.5
F1.6
F1.7
F1.8
F1.9
F1.10
F1.11
LABORATORY EQUIPMENT
Related PSA
Zinc/Zinc Decorative EQUIPMENT TYPE
Question #
Alloy
Plating
2.14; 3.1; 4.1; 4.2
X
X
pH Meter/Probe
2.14; 3.1; 4.1; 4.2
X
X
Wet Analysis
2.14; 3.1; 4.1; 4.2
X
X
Atomic Absorption (Optional)
MINIMUM REQUIRED TESTING CAPABILITY
3
X
Salt Spray Cabinet
3.2 & 4.2
X
X
Thickness Tester
2.14; 3.1; 4.1; 4.2
X
STEP
2.14; 3.1; 4.1; 4.2
X
CASS
2.14; 3.1; 4.1; 4.2
X
Microscope
2.14; 3.1; 4.1; 4.2
X
Freezer (POP only)
2.14; 3.1; 4.1; 4.2
X
Lab Oven (POP only)
2.14; 3.1; 4.1; 4.2
X
Stress (External Testing Acc.)
F1.12
2.14; 3.1; 4.1; 4.2
X
F2
2.14; 3.1; 4.1; 4.2
X
F2.1
F2.2
F2.3
2.14; 3.1; 4.1; 4.2
2.14; 3.1; 4.1; 4.2
3.2 & 4.2
X
X
X
ITEM
PSA Clause
Number
ITEM #
F1
F1.2
F1.3
F3
3.3 & 4.3
3,3
F3.1
F3.2
3.4 & 4.4
ITEM
PSA Clause
Number
F3.3
F3.4
3,5
X
Sulfur by Foil (External
Testing Acc.)
Ductility (External Testing
Acc.)
Pore Count/Active Sites
Pull Tester
Lab Rectifier
PROCESS EQUIPMENT
Zinc &
Decorative EQUIPMENT TYPE
Zinc Alloy
Plating
Plating
X
X
Machine - Return type
automatic
X
X
Rack
Rack Size
X
Barrel
Horizontal
Oblique
Barrel Size
-volume
-dimensions
X
X
Hoist
Manual
Automatic
Rack Size
Barrel Size
X
X
Rectifier Type
Water cooled
Air cooled
Amperage controlled
Zinc &
Decorative
EQUIPMENT TYPE
Zinc Alloy
Plating
Plating
Voltage controlled
X
X
Filters
Pre-pack
Cartridge
Other
X
Oven type
Verification
Frequency
Daily
N/A
Calibration
Frequency
Yearly
N/A
N/A
Daily
N/A
N/A
N/A
N/A
N/A
N/A
Yearly
Yearly
Yearly
Yearly
Yearly
Yearly
Yearly
Yearly
Daily
Yearly
N/A
Yearly
N/A
N/A
N/A
N/A
Yearly
Yearly
Verification
Frequency
Calibration
Frequency
Verification
Frequency
Calibration
Frequency

2. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
PROCESS TABLE F - EQUIPMENT
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. The
auditor shall verify plater is conforming to customer requirements.
3,5
3,6
X
X
3,3
X
F3.5
X
X
F3.6
X
X
F3.7
X
X
Continious
Batch
Chart recorder
Themocouples
number
Basket type
Expanded metal
Perforated
Solid
Size
Controllers
Automatic feeders
Timers
Temperature
Volume
Agitation type
Air
Cathode rod
Water source
Tap
RO
Deionized