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COSC2737 Assignment 2: IT Infrastructure in the Cloud.
In this assignment, you will combine 3 different cloud services
to build an application of your choice.
Typically, this might include a web-facing component. The
focus of the assignment is not this content, but
the infrastructure behind it – the “wiring”, if you will.
As part of the assignment, you will create a presentation video.
If this is done well, you will be able to add
these to a portfolio of work that you can demonstrate at job
interviews, etc….
NB. This assignment is focused on Amazon products, primarily
because that is what we teach in ITIS,
but, you are also allowed to use Google or Microsoft products,
or a combination – but only with prior
permission from the Course Coordinator. And we may not be
able to help you if problems between
vendor products arises.
For this assignment, you will provide a simple working cloud
implementation, and submit the contents in a
ZIP file to Canvas, along with a presentation video, a report,
and an initial PDF “pitch” document submitted
some weeks earlier than the deadline.
Note that the web content itself is not evaluated, only how it is
set up. So you can use material from
anywhere (as long as you cite it on the web pages).
List of Amazon Services: https://aws.amazon.com/products/
List of Amazon services available to AWS Educate:
https://s3.amazonaws.com/awseducate-starter-account-
services/AWS_Educate_Starter_Accounts_and_AWS_Services.p
df also available on Canvas.
Submission Details
1. Build a cloud infrastructure using at least 3 components from
the AWS list of products above:
1. This could be a server and storage, or compute, or whatever.
2. One of the components counted could be the use of Alexa
services for query.
2. The topic of the website is up to you, but must have a least
(say) 5 different pages, and must ideally
be some form of B2B flavour.
3. Submission will be the following:
1. Pitch Document – An initial “pitch” where you describe your
proposal in a few paragraphs
(not more than a page)
1. This will be due in week 11
2. Worth 5%, and will provide feedback from your tutor.
2. Report – A PDF report containing the following sections
1. Rationale
- The rationale behind this website or cloud construction. More
or less a copy
of the pitch in its final form.
2. Cost Estimates
- both development, fixed and cloud running and how these
running cost
scales for LOW (1-1000 transactions/day), MEDIUM (1000-
1,000,000), and
HIGH (above 1,000,000+ transactions per day) – hese costs all
to be
itemised and justified
- Imagine you are a professional quoting for the job
3. An installation manual that
- contains instructions to recreate the website(s)
- A marker should be able to rebuild it him/herself from this
4. There is no limit on report size, but a guide is about 10-15
pages including figures,
screen dumps, etc.
.
https://aws.amazon.com/products/
https://s3.amazonaws.com/awseducate-starter-account-
services/AWS_Educate_Starter_Accounts_and_AWS_Services.p
df
https://s3.amazonaws.com/awseducate-starter-account-
services/AWS_Educate_Starter_Accounts_and_AWS_Services.p
df
3. Content – a ZIP file containing all user and generated
content. Web/Cloud content itself not
to exceed (10MB).
1. Using the installation guide, a marker should be able to
reproduce your cloud
construction
4. Presentation
1. Video demo, to be included in the ZIP file, or URL to be
provided in the report.
Max video length: 10 mins. Try to do it for less.
Notes.
• Deadline in end of week 11 (pitch) and start of week 14
(content + video + report),
• Submission to be individual.
• Worth 5+25 = 30% of semester marks
• A more detailed rubric is availble which will further
demonstrate what is required.
• If a particular feature is obvious (such as builtin scalability),
it would be wise for you to mention this in
the report – just in case the marker did not see this.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2)
ENS 5161:
Environmental and Process Risk Management
Process Safety Management
(Part 2)
Dr Lei Shi
Office: JO 5.227
Phone: 6304 2879
Email: [email protected]
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 2
PSM Case Study
Recall: In 2010, Gulf of Mexico
Causes to disaster
erly for oil & gas) Design
Mechanical failure
or (Mud-gas separator could not handle
large volume) Design
-out Preventer (isolation could be
performed) Design
Conclusion: It is evident that a series of complex events, rather
than a single mistake or
failure, led to the tragedy.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 3
Oil and Gas Operational safety: Inherent Hazards
Hazards inherent: extraction, storage and processing of raw
materials and
products
1 Meaning and relevance of various phrases associated with
hazards
inherent in oil and gas
ogenic properties
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 4
Oil and Gas Operational safety: Inherent Hazards
2 Properties and hazards of various gases associated with the oil
and gas industry
8 hours at 5 ppm, or 15
minutes at 10 ppm
in 1966 at Feyzin in France. The resulting Boiling Liquid
Expanding Vapour
Explosion (BLEVE) killed 15 people and injured a further 81.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 5
Oil and Gas Operational safety: Inherent Hazards
3 Properties and hazards of associated products and their
control measures
-foaming agents and anti-wetting agents
-biocides
Mercaptan (Gas detector /serivice/MSDS)
detectors/flammable proof)
Occurring Radioactive
Note: Always take MSDSs seriously
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 6
Risk management techniques used in the oil and gas industries
Within the oil and gas industry there are inherent risks of
accidents occurring at any stage of the
process, from exploration through to the extraction, refining and
final delivery of the product.
These risks include fire, explosion, environmental
contamination and injury to personnel.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 7
Five Steps to risk assessment
Setting control: As Low As Reasonably Practicable (ALARP),
the Hierarchy of Control should be used
armed and how (Consequence
analysis)
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 8
Risk management tools
A Hazard Identification Study (HAZID) Hazard Checklist
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 9
Risk management tools
A Hazard Identification Study (HAZOP)
Left Right
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 10
Risk management
Industry related process safety standards, inherent safe and risk
based design concepts,
engineering codes and good practice
Standards
Inherent safe design
erial present at any
one time
(reduce temperature or pressure)
adding features to deal with
problems
such as valves which fail to a SHUT
position
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 11
Risk management
Barrier Models
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 12
Oil and Gas Operational Safety
Note: The oil and gas industries use PSM extensively,
particularly where they are
processing volatile products or have large inventories of
flammable or toxic materials.
Permit-to-work system
Type of permits
it
Lock out, tag out and isolation
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 13
Oil and Gas Operational Safety: Safe Shift Handover
In the 1970s, shift patterns in the oil and gas industry gradually
changed from 8-hour to 12-
hour shifts. The view at the time was that inter-shift
communications improved because the
number of handovers was reduced, which in essence meant the
number of occasions when
critical information might not have been passed over was
effectively reduced.
Critical information
– the status of existing permits and the status
of work in progress
– existing and planned
Fire and Gas (F & G) and Emergency
Shutdown (ESD) systems
service
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 14
Oil and Gas Operational Safety: Plant operation & maintenance
1 Asset Integrity
2 Safety Critical Elements (SCEs)
3 Control of ignition
-ignition temperatures
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 15
Oil and Gas Operational Safety: Start-up Operation Procedures
Example: Gas production train on a gas producing installation
both the control room operators (CROs) in the
control room and the operators on the platform.
-up operation, it is essential that
close communications are maintained between
the control room and the plant operators, usually by radio.
they are operational.
closed off as required, all instrumentation has
been replaced, calibrated and in good working order, and all
spades, blinds or spectacle blinds have been
removed or turned to their correct operational position.
the production train is walked and lined out as
per the pre-start-up procedure set out in the operating procedure
document.
designed key. Only when the correct valve is put into
the correct position can the key be removed to open the next
valve in the sequence.
ss is repeated until all the valves are put into their
correct position and in the correct sequence,
resulting in a foolproof procedure for a highly critical
operation.
gas from the well is introduced into the system.
increased gradually as per the start-up procedure
document.
is amiss. This will include monitoring readings in
the control room as well as watching and listening for leaks by
the operators at the plant.
measure, methanol may be injected upstream.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 16
Oil and Gas Operational Safety: Critical equipment controls
Emergency Shutdown (ESD) equipment and systems:
The petrochemical industry, both onshore and offshore,
processes large quantities of
hazardous material within a contained environment.
Consequently, it needs to have in
place systems which will either prevent loss of containment
from happening or mitigate
the consequences of such an event if it does happen.
ESD Functionality:
a potential adverse occurrence
ESD Typical Actions:
-fighting controls (water deluge,
inert gas, foam system, water mist)
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 17
Oil and Gas Operational Safety: Critical equipment controls
Safety Integrity Levels (SILs):
1 in 10 occasions and 1 in 100
occasions. It is required where the potential for relatively minor
incidents is involved with
limited consequential outcomes.
- Where the acceptable probability of failure is between
1 in 100 occasions and 1 in 1,000
occasions. It is required where the potential for more serious,
but limited incidents is involved
and where the consequences may result in serious injury or
death to one or more persons.
- Where the acceptable probability of failure is between
1 in 1,000 occasions and 1 in
10,000 occasions. It is required where the potential for serious
incidents is involved and where
the consequences may involve a number of fatalities and/or
serious injuries.
- Where the acceptable probability of failure is between
1 in 10,000 occasions and 1 in
100,000 occasions. It is required where the potential for a
catastrophic incident exists.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 18
Oil and Gas Operational Safety: Critical equipment controls
Procedures to by-pass ESD:
basis.
procedure and risk assessment must
be conducted.
application and location of all
inhibits.
applied in visual display unit.
which are graded to Safety Integrity
Levels 1 (SIL1) and Safety Integrity Levels 2 (SIL2).
3 (SIL3) and Safety Integrity
Levels 4 (SIL4) should not normally be capable of being
inhibited.
be kept.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 19
Oil and Gas Operational Safety: Critical equipment controls
Flare types:
Multi-point pressure assisted flares
Drainage:
With any process or production facility there will always be a
residual amount of liquid that finds its
way to ground, or there will be a requirement for vessels to be
occasionally drained of liquids of some
sort so they can be maintained.
Drainage systems:
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 20
Oil and Gas Operational Safety: Safe containment of
hydrocarbons
1 Hazards and risk control for storage tanks:
Note: Tanks may be quite small (e.g., 1,000 m3) or very large
(e.g., 50,000 m3).
Evolving damage mechanisms:
-metallic thermoplastic tanks
Safety Control: include regular inspection and maintenance of
valves and vents together
with any sensors associated with them.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 21
Oil and Gas Operational Safety: Safe containment of
hydrocarbons
2 Hazards and risk control for tank with fix and floating roof:
roof tank (Internal floating roof tanks tend
to be used for storing
material with a low flash point, such as gasoline)
Safety Control:
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 22
Oil and Gas Operational Safety: Safe containment of
hydrocarbons
2 Hazards and risk control for tank with fix and floating roof:
-supported fixed roof tank
Safety Control:
top of the tank
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 23
Oil and Gas Operational Safety: Safe containment of
hydrocarbons
3 Bunding of tanks:
escaping (includes seeping
into the ground). Consequently, bunds should be built on an
impervious base and the
material the bund is constructed from should also be
impervious.
tank(s) it surrounds. Hence,
the capacity of the bund must be equal to the total maximum
content of the tank(s)
within the bund plus an extra 10 per cent.
breached.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 24
Oil and Gas Operational Safety: Safe containment of
hydrocarbons
4 Filling of tanks, overfilling/alarms/tanker connections:
Safety Control:
-conductive hose
5 Pressurized and refrigerated vessel (e.g., LPG vessels, CO2
and LNG vessels):
Safety Control:
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 25
Oil and Gas Operational Safety: Safe containment of
hydrocarbons
6 Pipeline Inspection Gauges:
https://www.youtube.com/watch?v=vb_iyAwu0K4
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 26
Oil and Gas Operational Safety: Furnace and Boiler Operations
1 Boiler and furnace:
Boilers are devices which heat large quantities of water in order
provide a constant supply
of hot water, or to turn it into steam. Where steam is generated,
this is captured and kept
in a pressurized state.
Furnaces, or process heaters, are devices which are used to
provide a large source of heat
to various process streams and are used extensively in the oil
and gas industry
2 Boiler and furnace safety components:
be released to prevent
overpressure or explosion.
from the water.
pressure and temperature
high and low gas or oil pressure, high and low water.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 27
Oil and Gas Operational Safety: Furnace and Boiler Operations
3 Boiler types:
Fire tube boiler:
Advantage
clean
s
-tube
Disadvantage
Water tube boiler:
Advantage
m up to 34.5 Mpa
Disadvantage
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 28
Oil and Gas Operational Safety: Furnace and Boiler Operations
3 Furnace types:
Natural draught furnace:
gases through the combustion chamber.
Balance draught furnace:
and control the
flow of air and combustion
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 29
Oil and Gas Operational Safety: Furnace and Boiler Operations
4 Boiler/furnace hazards:
-firing (over manufacture’s
recommended heat flux)
rupture)
cause explosion)
Control of Tube Material Temperature (TMT)-
(poor quality of water cause scale-hardness of
water is too high)
5 Maintenance:
which are substances such as minerals, salts
and even metals, which are held in a
suspended form within water
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 30
Oil and Gas Operational Safety: Fire and explosion
1 Leak and fire detection systems:
The risk of fire and/or explosion on installations carries the
highest level of consequence
and, as such, needs to be addressed as robustly as possible.
2 Active fire protection system:
Detectors
Active layer: water
deluge system
Passive layer
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 31
Oil and Gas Operational Safety: Fire and explosion
3 Passive fire protection system:
-applied coatings
d sections such as walls
penetration systems through bulkheads)
4 Specific examples:
anks
fire fighting canon
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 32
Oil and Gas Operational Safety: Fire and explosion
Good example of Emergency plan:
Onsite emergency plan
Bad example of Emergency plan:
response leading to 167 casualties
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 33
Oil and Gas Operational Safety: Fire and explosion
Medical Emergency:
illnesses to decide
the order of treatment of a large number of patients or casualties
-shore emergency response
-shore emergency response
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 34
Oil and Gas Operational Safety: Fire and explosion
Escape, evacuation and rescue (Off-shore):
Training:
fighting/ sea survive)
der determining best
strategy)
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 35
Oil and Gas Operational Safety: Marine transport
Case Example 1: Attendant/passing vessels hit the rigs
Mumbai High North Disaster: In 2005 the support vessel, MSV
Samudra Suraksha, was in the process
of transferring an injured worker to the Mumbai High North rig
for medical attention when strong sea
swells caused the vessel’s helideck to strike and sever one of
the gas export risers. Escaping gas soon
ignited and quickly developed into a fire which engulfed the
whole installation. Twenty- two crew
members were lost in the incident and the rig was completely
destroyed by fire after two hours, with
only the stumps of the jacket being left visible.
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 36
Oil and Gas Operational Safety: Marine transport
Case Example 2: Loading and unloading operation
On 8 January 1979, the oil tanker Betelgeuse was discharging
its cargo of oil via an offshore jetty at
Widdy Island in Southern Ireland. At about 1am a rumbling or
cracking noise was heard from the
vessel. This was followed, a short time later, by a huge
explosion. A further series of explosions
followed which broke the vessel in half. Much of the oil cargo
still on board ignited, and this fire
continued for a further 12 hours, after which time the vessel
sank at her moorings. Fifty people died in
the incident. It was determined that a faulty unloading operation
had unbalanced the vessel, causing it
to break its back and thereby rupture several of its empty ballast
tanks. Vapour from the ruptured
tanks then escaped into the vessel and exploded in a fire ball
when it found a source of ignition.
https://www.youtube.com/watch?v=k4zIufqkyLc
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 37
Oil and Gas Operational Safety: Marine transport
Mooring:
Loading and Unloading:
Yokohama fender Single buoy mooring
Jetty loading Loading arms Unloading oil from a barge
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 38
Oil and Gas Operational Safety: Marine transport
Personnel boarding:
Gangway boarding Accommodation ladder boarding Pilot ladder
boarding
Billy Pugh transfer system Frog transfer system
ENS5161 Environmental and Process Risk Management
LEC 11 Process Safety Management (Part 2) 39
Oil and Gas Operational Safety: Land transport
Road tanker:
1 Explosive substances
2 Flammable gas
3 Flammable liquid
4 Flammable solid
5 Oxidizing agents
6 Toxic substances
7 Radioactive substances
8 Corrosive substances
9 Miscellaneous substances
Loading and Discharge:

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COSC2737 Assignment 2 IT Infrastructure in the Cloud. .docx

  • 1. COSC2737 Assignment 2: IT Infrastructure in the Cloud. In this assignment, you will combine 3 different cloud services to build an application of your choice. Typically, this might include a web-facing component. The focus of the assignment is not this content, but the infrastructure behind it – the “wiring”, if you will. As part of the assignment, you will create a presentation video. If this is done well, you will be able to add these to a portfolio of work that you can demonstrate at job interviews, etc…. NB. This assignment is focused on Amazon products, primarily because that is what we teach in ITIS, but, you are also allowed to use Google or Microsoft products, or a combination – but only with prior permission from the Course Coordinator. And we may not be able to help you if problems between vendor products arises. For this assignment, you will provide a simple working cloud
  • 2. implementation, and submit the contents in a ZIP file to Canvas, along with a presentation video, a report, and an initial PDF “pitch” document submitted some weeks earlier than the deadline. Note that the web content itself is not evaluated, only how it is set up. So you can use material from anywhere (as long as you cite it on the web pages). List of Amazon Services: https://aws.amazon.com/products/ List of Amazon services available to AWS Educate: https://s3.amazonaws.com/awseducate-starter-account- services/AWS_Educate_Starter_Accounts_and_AWS_Services.p df also available on Canvas. Submission Details 1. Build a cloud infrastructure using at least 3 components from the AWS list of products above: 1. This could be a server and storage, or compute, or whatever. 2. One of the components counted could be the use of Alexa services for query. 2. The topic of the website is up to you, but must have a least (say) 5 different pages, and must ideally be some form of B2B flavour. 3. Submission will be the following:
  • 3. 1. Pitch Document – An initial “pitch” where you describe your proposal in a few paragraphs (not more than a page) 1. This will be due in week 11 2. Worth 5%, and will provide feedback from your tutor. 2. Report – A PDF report containing the following sections 1. Rationale - The rationale behind this website or cloud construction. More or less a copy of the pitch in its final form. 2. Cost Estimates - both development, fixed and cloud running and how these running cost scales for LOW (1-1000 transactions/day), MEDIUM (1000- 1,000,000), and HIGH (above 1,000,000+ transactions per day) – hese costs all to be itemised and justified - Imagine you are a professional quoting for the job 3. An installation manual that - contains instructions to recreate the website(s) - A marker should be able to rebuild it him/herself from this 4. There is no limit on report size, but a guide is about 10-15 pages including figures,
  • 4. screen dumps, etc. . https://aws.amazon.com/products/ https://s3.amazonaws.com/awseducate-starter-account- services/AWS_Educate_Starter_Accounts_and_AWS_Services.p df https://s3.amazonaws.com/awseducate-starter-account- services/AWS_Educate_Starter_Accounts_and_AWS_Services.p df 3. Content – a ZIP file containing all user and generated content. Web/Cloud content itself not to exceed (10MB). 1. Using the installation guide, a marker should be able to reproduce your cloud construction 4. Presentation 1. Video demo, to be included in the ZIP file, or URL to be provided in the report. Max video length: 10 mins. Try to do it for less. Notes. • Deadline in end of week 11 (pitch) and start of week 14 (content + video + report), • Submission to be individual.
  • 5. • Worth 5+25 = 30% of semester marks • A more detailed rubric is availble which will further demonstrate what is required. • If a particular feature is obvious (such as builtin scalability), it would be wise for you to mention this in the report – just in case the marker did not see this. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) ENS 5161: Environmental and Process Risk Management Process Safety Management (Part 2) Dr Lei Shi Office: JO 5.227 Phone: 6304 2879 Email: [email protected]
  • 6. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 2 PSM Case Study Recall: In 2010, Gulf of Mexico Causes to disaster erly for oil & gas) Design Mechanical failure or (Mud-gas separator could not handle large volume) Design -out Preventer (isolation could be performed) Design Conclusion: It is evident that a series of complex events, rather than a single mistake or failure, led to the tragedy. ENS5161 Environmental and Process Risk Management
  • 7. LEC 11 Process Safety Management (Part 2) 3 Oil and Gas Operational safety: Inherent Hazards Hazards inherent: extraction, storage and processing of raw materials and products 1 Meaning and relevance of various phrases associated with hazards inherent in oil and gas ogenic properties ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 4 Oil and Gas Operational safety: Inherent Hazards 2 Properties and hazards of various gases associated with the oil and gas industry
  • 8. 8 hours at 5 ppm, or 15 minutes at 10 ppm in 1966 at Feyzin in France. The resulting Boiling Liquid Expanding Vapour Explosion (BLEVE) killed 15 people and injured a further 81. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 5 Oil and Gas Operational safety: Inherent Hazards 3 Properties and hazards of associated products and their control measures -foaming agents and anti-wetting agents -biocides
  • 9. Mercaptan (Gas detector /serivice/MSDS) detectors/flammable proof) Occurring Radioactive Note: Always take MSDSs seriously ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 6 Risk management techniques used in the oil and gas industries Within the oil and gas industry there are inherent risks of accidents occurring at any stage of the process, from exploration through to the extraction, refining and final delivery of the product. These risks include fire, explosion, environmental contamination and injury to personnel. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 7 Five Steps to risk assessment
  • 10. Setting control: As Low As Reasonably Practicable (ALARP), the Hierarchy of Control should be used armed and how (Consequence analysis) ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 8 Risk management tools A Hazard Identification Study (HAZID) Hazard Checklist ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 9 Risk management tools A Hazard Identification Study (HAZOP) Left Right ENS5161 Environmental and Process Risk Management
  • 11. LEC 11 Process Safety Management (Part 2) 10 Risk management Industry related process safety standards, inherent safe and risk based design concepts, engineering codes and good practice Standards Inherent safe design erial present at any one time (reduce temperature or pressure) adding features to deal with problems such as valves which fail to a SHUT position ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 11 Risk management Barrier Models
  • 12. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 12 Oil and Gas Operational Safety Note: The oil and gas industries use PSM extensively, particularly where they are processing volatile products or have large inventories of flammable or toxic materials. Permit-to-work system Type of permits it Lock out, tag out and isolation
  • 13. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 13 Oil and Gas Operational Safety: Safe Shift Handover In the 1970s, shift patterns in the oil and gas industry gradually changed from 8-hour to 12- hour shifts. The view at the time was that inter-shift communications improved because the number of handovers was reduced, which in essence meant the number of occasions when critical information might not have been passed over was effectively reduced. Critical information – the status of existing permits and the status of work in progress – existing and planned
  • 14. Fire and Gas (F & G) and Emergency Shutdown (ESD) systems service ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 14 Oil and Gas Operational Safety: Plant operation & maintenance 1 Asset Integrity 2 Safety Critical Elements (SCEs)
  • 15. 3 Control of ignition -ignition temperatures ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 15 Oil and Gas Operational Safety: Start-up Operation Procedures Example: Gas production train on a gas producing installation both the control room operators (CROs) in the control room and the operators on the platform. -up operation, it is essential that close communications are maintained between the control room and the plant operators, usually by radio.
  • 16. they are operational. closed off as required, all instrumentation has been replaced, calibrated and in good working order, and all spades, blinds or spectacle blinds have been removed or turned to their correct operational position. the production train is walked and lined out as per the pre-start-up procedure set out in the operating procedure document. designed key. Only when the correct valve is put into the correct position can the key be removed to open the next valve in the sequence. ss is repeated until all the valves are put into their correct position and in the correct sequence, resulting in a foolproof procedure for a highly critical operation. gas from the well is introduced into the system. increased gradually as per the start-up procedure document. is amiss. This will include monitoring readings in the control room as well as watching and listening for leaks by the operators at the plant.
  • 17. measure, methanol may be injected upstream. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 16 Oil and Gas Operational Safety: Critical equipment controls Emergency Shutdown (ESD) equipment and systems: The petrochemical industry, both onshore and offshore, processes large quantities of hazardous material within a contained environment. Consequently, it needs to have in place systems which will either prevent loss of containment from happening or mitigate the consequences of such an event if it does happen. ESD Functionality: a potential adverse occurrence ESD Typical Actions:
  • 18. -fighting controls (water deluge, inert gas, foam system, water mist) ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 17 Oil and Gas Operational Safety: Critical equipment controls Safety Integrity Levels (SILs): 1 in 10 occasions and 1 in 100 occasions. It is required where the potential for relatively minor incidents is involved with limited consequential outcomes. - Where the acceptable probability of failure is between 1 in 100 occasions and 1 in 1,000 occasions. It is required where the potential for more serious, but limited incidents is involved and where the consequences may result in serious injury or death to one or more persons. - Where the acceptable probability of failure is between
  • 19. 1 in 1,000 occasions and 1 in 10,000 occasions. It is required where the potential for serious incidents is involved and where the consequences may involve a number of fatalities and/or serious injuries. - Where the acceptable probability of failure is between 1 in 10,000 occasions and 1 in 100,000 occasions. It is required where the potential for a catastrophic incident exists. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 18 Oil and Gas Operational Safety: Critical equipment controls Procedures to by-pass ESD: basis. procedure and risk assessment must be conducted. application and location of all inhibits. applied in visual display unit.
  • 20. which are graded to Safety Integrity Levels 1 (SIL1) and Safety Integrity Levels 2 (SIL2). 3 (SIL3) and Safety Integrity Levels 4 (SIL4) should not normally be capable of being inhibited. be kept. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 19 Oil and Gas Operational Safety: Critical equipment controls Flare types: Multi-point pressure assisted flares Drainage: With any process or production facility there will always be a residual amount of liquid that finds its way to ground, or there will be a requirement for vessels to be occasionally drained of liquids of some sort so they can be maintained.
  • 21. Drainage systems: ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 20 Oil and Gas Operational Safety: Safe containment of hydrocarbons 1 Hazards and risk control for storage tanks: Note: Tanks may be quite small (e.g., 1,000 m3) or very large (e.g., 50,000 m3). Evolving damage mechanisms: -metallic thermoplastic tanks Safety Control: include regular inspection and maintenance of
  • 22. valves and vents together with any sensors associated with them. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 21 Oil and Gas Operational Safety: Safe containment of hydrocarbons 2 Hazards and risk control for tank with fix and floating roof: roof tank (Internal floating roof tanks tend to be used for storing material with a low flash point, such as gasoline) Safety Control: ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 22 Oil and Gas Operational Safety: Safe containment of hydrocarbons
  • 23. 2 Hazards and risk control for tank with fix and floating roof: -supported fixed roof tank Safety Control: top of the tank ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 23 Oil and Gas Operational Safety: Safe containment of hydrocarbons 3 Bunding of tanks: escaping (includes seeping into the ground). Consequently, bunds should be built on an impervious base and the material the bund is constructed from should also be impervious. tank(s) it surrounds. Hence, the capacity of the bund must be equal to the total maximum
  • 24. content of the tank(s) within the bund plus an extra 10 per cent. breached. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 24 Oil and Gas Operational Safety: Safe containment of hydrocarbons 4 Filling of tanks, overfilling/alarms/tanker connections: Safety Control: -conductive hose 5 Pressurized and refrigerated vessel (e.g., LPG vessels, CO2 and LNG vessels): Safety Control:
  • 25. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 25 Oil and Gas Operational Safety: Safe containment of hydrocarbons 6 Pipeline Inspection Gauges: https://www.youtube.com/watch?v=vb_iyAwu0K4 ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 26 Oil and Gas Operational Safety: Furnace and Boiler Operations 1 Boiler and furnace: Boilers are devices which heat large quantities of water in order provide a constant supply of hot water, or to turn it into steam. Where steam is generated, this is captured and kept in a pressurized state. Furnaces, or process heaters, are devices which are used to provide a large source of heat to various process streams and are used extensively in the oil and gas industry 2 Boiler and furnace safety components:
  • 26. be released to prevent overpressure or explosion. from the water. pressure and temperature high and low gas or oil pressure, high and low water. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 27 Oil and Gas Operational Safety: Furnace and Boiler Operations 3 Boiler types: Fire tube boiler: Advantage clean s -tube Disadvantage
  • 27. Water tube boiler: Advantage m up to 34.5 Mpa Disadvantage ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 28 Oil and Gas Operational Safety: Furnace and Boiler Operations 3 Furnace types: Natural draught furnace: gases through the combustion chamber. Balance draught furnace: and control the
  • 28. flow of air and combustion ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 29 Oil and Gas Operational Safety: Furnace and Boiler Operations 4 Boiler/furnace hazards: -firing (over manufacture’s recommended heat flux) rupture) cause explosion) Control of Tube Material Temperature (TMT)- (poor quality of water cause scale-hardness of water is too high) 5 Maintenance: which are substances such as minerals, salts and even metals, which are held in a
  • 29. suspended form within water ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 30 Oil and Gas Operational Safety: Fire and explosion 1 Leak and fire detection systems: The risk of fire and/or explosion on installations carries the highest level of consequence and, as such, needs to be addressed as robustly as possible. 2 Active fire protection system:
  • 30. Detectors Active layer: water deluge system Passive layer ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 31 Oil and Gas Operational Safety: Fire and explosion 3 Passive fire protection system: -applied coatings d sections such as walls penetration systems through bulkheads) 4 Specific examples:
  • 31. anks fire fighting canon ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 32 Oil and Gas Operational Safety: Fire and explosion Good example of Emergency plan: Onsite emergency plan Bad example of Emergency plan: response leading to 167 casualties ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 33 Oil and Gas Operational Safety: Fire and explosion Medical Emergency:
  • 32. illnesses to decide the order of treatment of a large number of patients or casualties -shore emergency response -shore emergency response ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 34 Oil and Gas Operational Safety: Fire and explosion Escape, evacuation and rescue (Off-shore): Training: fighting/ sea survive) der determining best strategy)
  • 33. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 35 Oil and Gas Operational Safety: Marine transport Case Example 1: Attendant/passing vessels hit the rigs Mumbai High North Disaster: In 2005 the support vessel, MSV Samudra Suraksha, was in the process of transferring an injured worker to the Mumbai High North rig for medical attention when strong sea swells caused the vessel’s helideck to strike and sever one of the gas export risers. Escaping gas soon ignited and quickly developed into a fire which engulfed the whole installation. Twenty- two crew members were lost in the incident and the rig was completely destroyed by fire after two hours, with only the stumps of the jacket being left visible. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 36 Oil and Gas Operational Safety: Marine transport Case Example 2: Loading and unloading operation On 8 January 1979, the oil tanker Betelgeuse was discharging its cargo of oil via an offshore jetty at
  • 34. Widdy Island in Southern Ireland. At about 1am a rumbling or cracking noise was heard from the vessel. This was followed, a short time later, by a huge explosion. A further series of explosions followed which broke the vessel in half. Much of the oil cargo still on board ignited, and this fire continued for a further 12 hours, after which time the vessel sank at her moorings. Fifty people died in the incident. It was determined that a faulty unloading operation had unbalanced the vessel, causing it to break its back and thereby rupture several of its empty ballast tanks. Vapour from the ruptured tanks then escaped into the vessel and exploded in a fire ball when it found a source of ignition. https://www.youtube.com/watch?v=k4zIufqkyLc ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 37 Oil and Gas Operational Safety: Marine transport Mooring: Loading and Unloading: Yokohama fender Single buoy mooring Jetty loading Loading arms Unloading oil from a barge
  • 35. ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 38 Oil and Gas Operational Safety: Marine transport Personnel boarding: Gangway boarding Accommodation ladder boarding Pilot ladder boarding Billy Pugh transfer system Frog transfer system ENS5161 Environmental and Process Risk Management LEC 11 Process Safety Management (Part 2) 39 Oil and Gas Operational Safety: Land transport Road tanker: 1 Explosive substances 2 Flammable gas 3 Flammable liquid 4 Flammable solid 5 Oxidizing agents 6 Toxic substances 7 Radioactive substances 8 Corrosive substances