This document provides technical specifications and procedures for inspecting and repairing components of the cooling system on a Celtis engine. It describes the layout of the cooling system, including the water pump, thermostat, coolant passages, and radiator. It provides specifications for checking valve lift, turbocharger pressure, and diagnosing and addressing head gasket failures. Procedures are outlined for testing the cooling system, checking the thermostat and water pump, and reconditioning the turbocharger.
Claas celtis 456 426 ra (type a07) tractor service repair manualfjsjjekdkme
This document provides technical specifications and inspection procedures for engine components including the cylinder head, valves, turbocharger, and head gasket of a Celtis engine. It includes dimensions, diagrams, and step-by-step checks to identify potential issues such as coolant or gas leaks between the cylinder head and engine block. Symptoms and causes of combustion gas and coolant sealing failures are outlined to guide troubleshooting and repair.
This document provides technical specifications and component details for Tier II compliant diesel engines, including the 4045 and 6068 series. It describes key non-moving parts like the engine block, wet liner, and cylinder head. It also outlines technology for moving components such as pistons, connecting rods, balance shafts, and the lubrication and cooling systems. Precise diagrams and part labels are included to illustrate the components and systems.
This document provides information on diagnosing and testing steering systems. It describes the components of a typical power steering system and procedures for testing flow and pressure. It discusses common steering issues like noise, binding, and insufficient assistance. The document also covers diagnosing the ignition switch, removing and installing the steering column, intermediate shaft, and steering wheel.
2008 ARCTIC CAT 700 DIESEL Service Repair Manualtygrtd iolpo
This is the Highly Detailed factory service repair manual for the2008 ARCTIC CAT 700 DIESEL, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2008 ARCTIC CAT 700 DIESEL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information / Specifications
Periodic Maintenance / Tune-Up
Engine / Transmission
Fuel / Lubrication / Cooling
Electrical System
Drive System
Suspension
Steering / Frame
Controls / Indicators
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2008 ARCTIC CAT 700 DIESEL Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
This document provides a workshop manual for Defender vehicles from MY2007 onwards. It contains 5 sections covering general information, chassis, powertrain, electrical, and body/paint. The manual provides specifications, operation descriptions, diagnostics, testing procedures, and removal/installation instructions for various vehicle systems and components. Topics include the engine, transmission, driveline, brakes, steering, suspension, climate control, instruments, charging system, and more.
This document provides instructions for adjusting valves and injectors on Cummins K38 and K50 engines with both mechanically and electronically actuated injectors. It includes charts showing the adjustment sequence for the valves and injectors on each cylinder. The procedure describes loosening crosshead adjusting screws, adjusting the crossheads so they just touch the valve stems, then adjusting the valves and injectors in the specified firing order rotation. Safety warnings are provided and preparatory steps include disconnecting batteries and cleaning the engine.
STC (Step Timing Control) is a variable injection system that allows the engine to operate with either advanced or normal injection timing depending on load conditions. It uses a hydraulic tappet that is filled with oil to enable advanced timing during starting and light loads, injecting fuel earlier in the compression cycle. During medium and high loads, the tappet is not filled with oil and operates in normal timing, injecting fuel later. This variability in injection timing helps reduce emissions and improve fuel economy while maintaining engine performance and durability under different operating conditions.
Yale c879 glc60 vx lift truck service repair manualfjjskdmnenemm
The document provides instructions for removing and installing the hood, seat, dash, and side covers on a lift truck. Key steps include removing the floor plate, side panels, fenders, steering column covers, dash, and kick panel. The gas springs and hinge screws are then removed to lift the hood off the frame. Reinstallation involves reversing these steps, making sure the hood latch striker aligns properly and the gas springs are installed in the correct holes based on the seat type.
Claas celtis 456 426 ra (type a07) tractor service repair manualfjsjjekdkme
This document provides technical specifications and inspection procedures for engine components including the cylinder head, valves, turbocharger, and head gasket of a Celtis engine. It includes dimensions, diagrams, and step-by-step checks to identify potential issues such as coolant or gas leaks between the cylinder head and engine block. Symptoms and causes of combustion gas and coolant sealing failures are outlined to guide troubleshooting and repair.
This document provides technical specifications and component details for Tier II compliant diesel engines, including the 4045 and 6068 series. It describes key non-moving parts like the engine block, wet liner, and cylinder head. It also outlines technology for moving components such as pistons, connecting rods, balance shafts, and the lubrication and cooling systems. Precise diagrams and part labels are included to illustrate the components and systems.
This document provides information on diagnosing and testing steering systems. It describes the components of a typical power steering system and procedures for testing flow and pressure. It discusses common steering issues like noise, binding, and insufficient assistance. The document also covers diagnosing the ignition switch, removing and installing the steering column, intermediate shaft, and steering wheel.
2008 ARCTIC CAT 700 DIESEL Service Repair Manualtygrtd iolpo
This is the Highly Detailed factory service repair manual for the2008 ARCTIC CAT 700 DIESEL, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2008 ARCTIC CAT 700 DIESEL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information / Specifications
Periodic Maintenance / Tune-Up
Engine / Transmission
Fuel / Lubrication / Cooling
Electrical System
Drive System
Suspension
Steering / Frame
Controls / Indicators
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2008 ARCTIC CAT 700 DIESEL Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
This document provides a workshop manual for Defender vehicles from MY2007 onwards. It contains 5 sections covering general information, chassis, powertrain, electrical, and body/paint. The manual provides specifications, operation descriptions, diagnostics, testing procedures, and removal/installation instructions for various vehicle systems and components. Topics include the engine, transmission, driveline, brakes, steering, suspension, climate control, instruments, charging system, and more.
This document provides instructions for adjusting valves and injectors on Cummins K38 and K50 engines with both mechanically and electronically actuated injectors. It includes charts showing the adjustment sequence for the valves and injectors on each cylinder. The procedure describes loosening crosshead adjusting screws, adjusting the crossheads so they just touch the valve stems, then adjusting the valves and injectors in the specified firing order rotation. Safety warnings are provided and preparatory steps include disconnecting batteries and cleaning the engine.
STC (Step Timing Control) is a variable injection system that allows the engine to operate with either advanced or normal injection timing depending on load conditions. It uses a hydraulic tappet that is filled with oil to enable advanced timing during starting and light loads, injecting fuel earlier in the compression cycle. During medium and high loads, the tappet is not filled with oil and operates in normal timing, injecting fuel later. This variability in injection timing helps reduce emissions and improve fuel economy while maintaining engine performance and durability under different operating conditions.
Yale c879 glc60 vx lift truck service repair manualfjjskdmnenemm
The document provides instructions for removing and installing the hood, seat, dash, and side covers on a lift truck. Key steps include removing the floor plate, side panels, fenders, steering column covers, dash, and kick panel. The gas springs and hinge screws are then removed to lift the hood off the frame. Reinstallation involves reversing these steps, making sure the hood latch striker aligns properly and the gas springs are installed in the correct holes based on the seat type.
The document is a catalogue from Dichtungspartner Hamburg GmbH providing spare parts for SCANIA trucks. It includes reference lists that cross reference original equipment manufacturer (OEM) part numbers with Dichtungspartner part numbers for a variety of engine, brake, axle, and other components. The catalogue emphasizes Dichtungspartner's commitment to high quality products through certifications, manufacturing standards, and quality control processes.
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This document provides instructions for disassembling and assembling a hydrostatic pump. It begins by listing safety precautions and explaining the need to keep parts clean during repair. It then provides an index to locate specific pump models. The main section provides step-by-step instructions to disassemble internal pump parts like the rotating group, center section, and rear housing. Torque specifications are given for reassembly.
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This document provides instructions for disassembling and assembling a hydrostatic pump. It begins by listing safety precautions and explaining the need to keep parts clean during repair. It then provides an index to locate specific pump models. The main section provides step-by-step instructions to disassemble internal pump parts like the rotating group, center section, and rear housing. Torque specifications are given for reassembly.
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This document provides instructions for disassembling and assembling a hydrostatic pump. It begins by listing safety precautions and explaining the index system for locating specific pump models. The document then provides detailed step-by-step instructions for disassembling the pump into its main components and individual parts. Torque specifications are provided for reassembling the pump.
The document provides specifications and details for Mitsubishi 4G1 series engines, including:
- Service specifications for parts like rocker arms and camshaft.
- Dimensions that must be within tolerance for parts to be re-used.
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This document provides specifications and diagrams related to the 2.5L diesel engine in the Kia Sorento (A-2.5 TCI CRDI). It details the engine components such as the common rail fuel system, turbocharger, valve train, and emissions controls. Diagrams show the layout and function of the high-pressure fuel pump, injectors, pressure control valve, and other systems that work together to deliver fuel at very high pressures.
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- Cylinder dimensions, compression ratio, firing order, output and torque specifications.
- Valve timing and dimensions, clearances, springs.
- Cylinder block, head and sleeve dimensions and clearances.
- Piston, ring, pin and connecting rod dimensions and clearances.
- Camshaft, crankshaft, bearing and gear dimensions and clearances.
The document provides information on fuel delivery system components and procedures for a vehicle. It describes the fuel pump module, fuel filter, fuel lines, fuel pressure regulator, fuel rail, fuel tank and related components. It also provides specifications for fuel system pressure and component torque values. Procedures are outlined for diagnosing the fuel system, releasing fuel pressure and working with quick connect fittings.
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This document provides technical specifications and descriptions for various engine components of a Celtis engine, including:
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CLAAS CELTIS 456-426 RX (Type A07) Tractor Service Repair Manual.pdfjiaoyi82414369
This document provides technical specifications and descriptions for various engine components of a Celtis engine, including:
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CLAAS CELTIS 456-426 RC (Type A07) Tractor Service Repair Manual.pdfjiaoyi82414369
This document provides technical specifications and descriptions for components of the Celtis engine. It includes dimensions and specifications for the cylinder head, valves, turbocharger, cooling system, and other parts. Procedures are described for checking valve lift, investigating head gasket failures, checking turbocharger pressure, and cooling system operation. Diagrams are included to illustrate air and coolant flow through the engine.
CLAAS CELTIS 456-426 RX (Type A07) Tractor Service Repair Manual.pdfcangci7058
This document provides technical specifications and descriptions for components of the Celtis engine. It includes dimensions and specifications for the cylinder head, valves, turbocharger, cooling system, and other parts. Procedures are outlined for checking valve lift, investigating head gasket failures, checking turbocharger pressure, and cooling system operation. Diagrams illustrate the air intake and cooling system schematics. Tolerances and specifications are provided to check components for wear.
CLAAS CELTIS 456-426 RC (Type A07) Tractor Service Repair Manual.pdfcangci7058
This document provides technical specifications and descriptions for various engine components of a Celtis engine, including:
- The cylinder head design with cross-flow inlet ducts and cast letter identifying the model.
- Dimensions for valves, rocker shafts, and the turbocharger.
- A schematic diagram of the air circulation system showing components like the filter and intercooler.
- Procedures for checking valve lift and investigating head gasket failures.
- Descriptions of combustion gas and coolant sealing, along with symptoms of failures.
CLAAS CELTIS 456-426 RA (Type A07) Tractor Service Repair Manual.pdfcangci7058
This document provides technical specifications and descriptions for components of the Celtis engine. It includes dimensions and specifications for the cylinder head, valves, turbocharger, cooling system, and other parts. Procedures are outlined for checking valve lift, investigating head gasket failures, checking turbocharger pressure, and cooling system operation. Diagrams illustrate the air intake and cooling system schematics. Tolerances and specifications are provided to check components for wear.
Mc cormick mc series (2002 2007) - mc115 tractor service repair manualfjsekkdmmmse
This document contains parts listings and diagrams for various components of McCormick tractors models MC01 through MC95, MC105, and MC115 from 2002 to 2007. The parts include engines, radiators, fans, air cleaners, hydraulic systems, and other components. Each part is listed with an identification number, quantity, and description. Diagrams show the parts and their relation to assemblies.
Mc cormick mc series (2002 2007) - mc95 tractor service repair manualfjsekkdmmmse
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Mc cormick mc series (2002 2007) - mc105 tractor service repair manualfjsekkdmmmse
This document contains parts listings and diagrams for various components of McCormick tractors models MC01 through MC95, MC105, and MC115 from 2002 to 2007. It includes listings and diagrams for engines, radiators, fans, air conditioning components, hydraulic components, and other systems. Each part is listed with an identification code, quantity, and description. Diagrams show the parts and their positions in the various systems.
Mc cormick fxl tier 3 (2008 2009) - rp53 - f80 gexl tractor service repair ma...fjsekkdmmmse
This document provides a list of engine components for a Perkins 54.5kw engine. It includes information like part numbers, descriptions, quantities and replacement kits for items like the cylinder block, crankshaft, pistons, cylinder head, valves and other internal engine parts. Measurements and serial number ranges are also provided for some components.
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Mc cormick fxl techno tier 3 (2008 2009) - rp54 - f 65 ge tractor service rep...fjsekkdmmmse
This document contains a list of components for an engine assembly along with their part numbers and other identifying information. It includes items like cylinder blocks, heads, pistons, rods, bearings, gears, shafts, plates, bolts, seals, and other engine parts. Each item lists the reference number, quantity needed, and notes whether it is a replacement part or not to be individually serviced. The document provides the specifications for a Perkins diesel engine to allow identification and ordering of replacement components.
Mc cormick fxl techno tier 2 (2003 2008) - rp52 - f95 fgexl tractor service r...fjsekkdmmmse
This document contains parts lists and repair instructions for engine components. It lists part numbers, descriptions, quantities and repair times for tasks like overhaul, replacement and kit installation. The parts include pistons, rods, bearings, gaskets, valves and other internal engine pieces. Repair steps involve disassembly down to individual parts, inspection, fitting of new or reconditioned pieces and reassembly.
The document is a catalogue from Dichtungspartner Hamburg GmbH providing spare parts for SCANIA trucks. It includes reference lists that cross reference original equipment manufacturer (OEM) part numbers with Dichtungspartner part numbers for a variety of engine, brake, axle, and other components. The catalogue emphasizes Dichtungspartner's commitment to high quality products through certifications, manufacturing standards, and quality control processes.
Bobcat 1600 hydrostatic pump component service repair manual sn 12001 & a...jfkseksmemqw
This document provides instructions for disassembling and assembling a hydrostatic pump. It begins by listing safety precautions and explaining the need to keep parts clean during repair. It then provides an index to locate specific pump models. The main section provides step-by-step instructions to disassemble internal pump parts like the rotating group, center section, and rear housing. Torque specifications are given for reassembly.
Bobcat 1600 hydrostatic pump component service repair manual sn 11999 & b...fjjskekksemmm
This document provides instructions for disassembling and assembling a hydrostatic pump. It begins by listing safety precautions and explaining the need to keep parts clean during repair. It then provides an index to locate specific pump models. The main section provides step-by-step instructions to disassemble internal pump parts like the rotating group, center section, and rear housing. Torque specifications are given for reassembly.
Bobcat 1213 hydrostatic pump component service repair manual sn alljfjkskefksmem
This document provides instructions for disassembling and assembling a hydrostatic pump. It begins by listing safety precautions and explaining the index system for locating specific pump models. The document then provides detailed step-by-step instructions for disassembling the pump into its main components and individual parts. Torque specifications are provided for reassembling the pump.
The document provides specifications and details for Mitsubishi 4G1 series engines, including:
- Service specifications for parts like rocker arms and camshaft.
- Dimensions that must be within tolerance for parts to be re-used.
- Torque specifications for fasteners throughout the engine.
- Details on sealants, gaskets and special tools needed for repairs.
- Sections covering the alternator, timing belt, fuel system, cooling and various engine components.
This document provides specifications and diagrams related to the 2.5L diesel engine in the Kia Sorento (A-2.5 TCI CRDI). It details the engine components such as the common rail fuel system, turbocharger, valve train, and emissions controls. Diagrams show the layout and function of the high-pressure fuel pump, injectors, pressure control valve, and other systems that work together to deliver fuel at very high pressures.
The document provides specifications for various engine components of a D4DD engine including:
- Cylinder dimensions, compression ratio, firing order, output and torque specifications.
- Valve timing and dimensions, clearances, springs.
- Cylinder block, head and sleeve dimensions and clearances.
- Piston, ring, pin and connecting rod dimensions and clearances.
- Camshaft, crankshaft, bearing and gear dimensions and clearances.
The document provides information on fuel delivery system components and procedures for a vehicle. It describes the fuel pump module, fuel filter, fuel lines, fuel pressure regulator, fuel rail, fuel tank and related components. It also provides specifications for fuel system pressure and component torque values. Procedures are outlined for diagnosing the fuel system, releasing fuel pressure and working with quick connect fittings.
The document provides specifications and tightening torques for many components of the 2003 Saturn L Series 3.0L L81 engine. It lists over 100 different engine, transmission, and mounting components along with the correct tightening specification in both metric and imperial units. It also provides specifications for various engine dimensions, clearances, and performance parameters to aid in inspection and repair of the engine.
CLAAS CELTIS 456-426 RA (Type A07) Tractor Service Repair Manual.pdfjiaoyi82414369
This document provides technical specifications and descriptions for various engine components of a Celtis engine, including:
- The cylinder head design with cross-flow inlet ducts and cast letter identifying the model.
- Dimensions for valves, rocker shafts, and the turbocharger.
- Procedures for checking valve lift and investigating head gasket failures.
- Schematics of the air intake system showing components like the filter and intercooler.
- Details on pre-heating operation for different injection models.
- Symptoms and causes of combustion gas and coolant sealing issues related to the head gasket.
CLAAS CELTIS 456-426 RX (Type A07) Tractor Service Repair Manual.pdfjiaoyi82414369
This document provides technical specifications and descriptions for various engine components of a Celtis engine, including:
- The cylinder head design with cross-flow inlet ducts and cast letter identifying the model.
- Dimensions for valves, rocker shafts, and the turbocharger.
- Procedures for checking valve lift and investigating head gasket failures.
- Schematics of the air intake system showing components like the filter and intercooler.
- Descriptions of the pre-heating system for mechanical and electronic injection engines.
CLAAS CELTIS 456-426 RC (Type A07) Tractor Service Repair Manual.pdfjiaoyi82414369
This document provides technical specifications and descriptions for components of the Celtis engine. It includes dimensions and specifications for the cylinder head, valves, turbocharger, cooling system, and other parts. Procedures are described for checking valve lift, investigating head gasket failures, checking turbocharger pressure, and cooling system operation. Diagrams are included to illustrate air and coolant flow through the engine.
CLAAS CELTIS 456-426 RX (Type A07) Tractor Service Repair Manual.pdfcangci7058
This document provides technical specifications and descriptions for components of the Celtis engine. It includes dimensions and specifications for the cylinder head, valves, turbocharger, cooling system, and other parts. Procedures are outlined for checking valve lift, investigating head gasket failures, checking turbocharger pressure, and cooling system operation. Diagrams illustrate the air intake and cooling system schematics. Tolerances and specifications are provided to check components for wear.
CLAAS CELTIS 456-426 RC (Type A07) Tractor Service Repair Manual.pdfcangci7058
This document provides technical specifications and descriptions for various engine components of a Celtis engine, including:
- The cylinder head design with cross-flow inlet ducts and cast letter identifying the model.
- Dimensions for valves, rocker shafts, and the turbocharger.
- A schematic diagram of the air circulation system showing components like the filter and intercooler.
- Procedures for checking valve lift and investigating head gasket failures.
- Descriptions of combustion gas and coolant sealing, along with symptoms of failures.
CLAAS CELTIS 456-426 RA (Type A07) Tractor Service Repair Manual.pdfcangci7058
This document provides technical specifications and descriptions for components of the Celtis engine. It includes dimensions and specifications for the cylinder head, valves, turbocharger, cooling system, and other parts. Procedures are outlined for checking valve lift, investigating head gasket failures, checking turbocharger pressure, and cooling system operation. Diagrams illustrate the air intake and cooling system schematics. Tolerances and specifications are provided to check components for wear.
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Mc cormick mc series (2002 2007) - mc115 tractor service repair manualfjsekkdmmmse
This document contains parts listings and diagrams for various components of McCormick tractors models MC01 through MC95, MC105, and MC115 from 2002 to 2007. The parts include engines, radiators, fans, air cleaners, hydraulic systems, and other components. Each part is listed with an identification number, quantity, and description. Diagrams show the parts and their relation to assemblies.
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2. Celtis – 09.2007 – GBA.2
First line (1): Serial number (13 characters)
Second line (2): Engine type
Tractor prior to May 2005 Tractor after May 2005
CD Engine built at the Saran factory CD Engine built at the Saran factory
4 4 cylinders 4 4 cylinders
O45 4,5 litres capacity O45 4,5 litres capacity
D Normally aspirated engine B Uncertified engine
T Turbo-charged engine C Tier 1 engine (will be followed by
the letter E then F when the
counter reaches 999999)
H Turbo-charged engine with
intercooler
G Tier 2 engine (will be followed by
the letter J then K when the
counter reaches 999999)
5 Tier 1 engine 123456 Number within the series
7 Tier 2 engine
12345 Number within the series
4 See above
045
T
RT RENAULT Agriculture application
52 Application issue
3. Celtis – 09.2007 – GB A.3
Inlet and exhaust
Technical description
Cylinder head
131msm00
This can be identified by: The cross-flow design.
Inlet ducts have been redesigned to increase turbulence in the cylinders SWIRL, and hence
improve air/fuel mixing.
A cast letter (H) in the inlet port identifies the model of cylinder head.
The cylinder head now incorporates a housing for the direct mounting of the thermostat.
The cylinder head gasket is specific.
It has a compressed graphite film on both surfaces.
H
4. Celtis – 09.2007 – GBA.4
Valves
The valve guides are machined directly in the cylinder head. A helicoidal open groove improves
lubrication between the guide and valve. An "umbrella" type seal (D) allows the passage of a
controlled quantity of oil to provide lubrication for the valve stem.
Each valve is fitted with a rotator (B) ensuring a rotation of 2° each time the valve operates. The
contact surface between the valve head and the seat insert is thus always clean.
A – Collets.
B – Valve rotator.
C – Spring.
D – Umbrella seal.
131hsm10
A
B
C
D
5. Celtis – 09.2007 – GB A.5
Schematic diagram
Air circulation
141msm00
JI
H
G
F
E
K
D
B
C
A
L
t°
t°
M
6. Celtis – 09.2007 – GBA.6
A – Filter.
B – Filter blockage thermal switch.
C – Pneumatic compressor.
D – Turbocharger.
E – Intercooler.
F – Turbocharger pressure sensor (according
to model).
G – Air temperature thermistance.
H – Pre-heat flange.
I – Pre-heat relay.
J – Instrument panel.
K – Intake/exhaust.
L – Particulate rebreathing.
M – Check valve.
7. Celtis – 09.2007 – GB A.7
Technical specifications
Pre-heating
– Mechanical injection:
Pre-heating is activated by holding the key at position III on the master switch. The pre-heat
warning light illuminates.
Maximum pre-heat duration is 20 seconds (Instrument panel time delay).
A 1 200 W heater is fitted between the manifold and the intake pipe.
– Electronic injection:
Both the pre-heating and the illumination of the instrument panel warning light are controlled by
the engine ECU.
Particulate rebreathing
Particulate rebreathing is achieved by a duct subject to a venturi effect between the exhaust pipe
and the air filter.
DIMENSIONS
Cylinder head
130hsm00
A.
Minimum acceptable cylinder head thickness 104,87 mm
Maximum acceptable cylinder head thickness 105,13 mm
Maximum acceptable cylinder head rework
Minimum cylinder head thickness after rework
0,73 mm
104,11 mm
B.
Cylinder head flatness over entire length 0,08 mm
B
A
8. Celtis – 09.2007 – GBA.8
Valves
131hsm00
INTAKE EXHAUST
C. G.
Minimum diameter of valve stem 7,864 mm Minimum diameter of valve stem 7,848 mm
Maximum diameter of valve stem 7,884 mm Maximum diameter of valve stem 7,874 mm
D. H.
Minimum clearance between stem
and guide
0,05 mm Minimum clearance between
stem and guide
0,05 mm
Maximum clearance between stem
and guide
0,10 mm Maximum clearance between
stem and guide
0,10 mm
Wear limit 0,15 mm Wear limit 0,15 mm
E. I.
Minimum valve withdrawal 0,61 mm Minimum valve withdrawal 1,22 mm
Maximum valve withdrawal 1,11 mm Maximum valve withdrawal 1,72 mm
Wear limit 1,63 mm Wear limit 2,26 mm
F. J.
Minimum diameter of valve head 46,47 mm Minimum diameter of valve head 42,37 mm
Minimum diameter of valve head 46,73 mm Minimum diameter of valve head 42,63 mm
H
G
I
D
E
F
C
J
10. Celtis – 09.2007 – GBA.10
A.
Uncompressed length 54 mm
Length compressed to 24 daN 46 mm
Length compressed to 68 daN 34,5 mm
11. Celtis – 09.2007 – GB A.11
Turbocharger
165hsm00
Type of turbocharger CZ
Normal turbocharger pressure at full load
nominal speed
0,83 bar
12. Celtis – 09.2007 – GBA.12
Check of valve lift
Note: Measuring valve lift enables any wear in the cam to
be detected.
– Fit the flywheel rotating tool 60 05 005 501
in (A).
– Using tool No. 60 05 005 501 turn the
flywheel in its normal direction (clockwise
when viewed from the water pump) until piston
No. (1) (at the front) is at top dead centre
(TDC) of its compression stroke.
– Fit the lock pin n° 60 05 005 576 in (B).
– Eliminate the clearance between the rocker
arm and the valve stems on exhaust valves
n° 1 - 3 and inlet valves n° 1 - 2.
– Place a dial gauge on the valve spring cup or
on the valve cap and then set to 0.
– Remove the lock pin, turn the engine, and
observe the dial gauge up to the point of
maximum valve opening.
131msm13
– Measure valve lift and compare it with the
values mentioned in "Dimensional
specifications".
– Turn the engine by a full revolution 360°. Lock
the engine at TDC on the compression stroke
for piston (4).
– Eliminate the clearance between the rocker
arm and the valve stems on exhaust valves
n° 2 - 4 and inlet valves n° 3 - 4.
– If the specifications are not followed, remove
and check the camshaft condition.
– Place a dial gauge on the valve spring cup or
on the valve cap and then set to 0.
– Measure valve lift and compare it with the
values mentioned in "Dimensional
specifications"..
– If the lift of one or several valves is not within
specifications, remove and inspect the entire
valve set and camshaft.
131msm02
B
A
13. Celtis – 09.2007 – GB A.13
Head gasket failure - investigation procedure
Preliminary checks
Three types of seal failures can occur:
– Combustion gas faulty sealing.
– Cooling system faulty sealing.
– Lubrication system faulty sealing.
A – Combustion gas sealing surface
B – Oil sealing surfaces
C – Coolant sealing surfaces
135msm03
A B C
14. Celtis – 09.2007 – GBA.14
Visual inspection to be carried out before intervention on the cylinder head gasket:
Pressurized test of the cooling system:
– Presence of oil or coolant on the seal face or
adjacent surfaces.
– Seal displaced in respect of its normal
position.
– Discoloration or presence of soot caused by a
combustion gas leak
– Leak on the radiators (oil and water), the
tank, overflow, or pipe hoses.
– Coolant leaking at the water pump bleed
hole.
– Presence of coolant on the cylinder head
gasket.
– Presence of coolant in the crankcase.
– Insufficient coolant level.
– High oil level.
– Presence of cooling liquid in the engine
breather (A).
131hsm16
Before the test, warm the engine.
Let the engine cool down, and remove the
radiator cap cautiously.
If no leak is visible, but if pressure drops, there
may be an internal coolant leak or an internal
leak in the seal between the block and the
cylinder head.
131hsm15
A
0,7 bar
15. Celtis – 09.2007 – GB A.15
Combustion gas sealing
Symptoms:
– Loss of power.
– Irregular engine running.
– White smoke at the exhaust pipe.
– Air bubbles in the water radiator or the overflow tank.
– Cooling fluid leak from overflow pipe.
– Engine overheating.
– Loss of heating in driver's cab.
– Coolant in a cylinder.
– Coolant in the crankcase oil.
– Insufficient coolant level.
Possible causes:
– Cracks, folds in the seal surfaces.
– Damages, punctures in the elastomer ribs.
– Cracks, folds in the seal surfaces. O-ring damaged or missing at the push rod oil orifice.
– Excessive liner protrusion.
– Excessive difference in liner protrusion between the cylinders.
– Insufficient tightening torque.
– Distorted, damaged, or irregular engine block surface.
– Distorted, damaged, or irregular cylinder head surface.
– Oil or fluid overheating.
IMPORTANT: Oil cooling failures can cause the presence of oil in the cooling fluid.
16. Celtis – 09.2007 – GBA.16
Coolant sealing
Symptoms:
– Coolant leaking through the cylinder head gasket.
– Coolant in the oil pan.
– Insufficient level in the tank.
– High oil level.
– Coolant leaking through the crankcase breather.
Possible causes:
– Excessive liner protrusion.
– Excessive difference in liner protrusion between the cylinders.
– Insufficient tightening torque.
– Deformed, damaged, or irregular engine block surface.
– Deformed, damaged or irregular cylinder head surface.
– Oil or coolant temperature too high.
– Cylinder head gasket surface deformed or cracked.
– Elastomer parts of cylinder head gasket damaged or cracked.
Lubrication system sealing
Symptoms:
– Oil leaking through the cylinder head gasket.
– Oil in the coolant.
– Insufficient oil level in the crankcase.
– Insufficient rocker lubrication (abnormal noises).
Possible causes:
– Excessive liner protrusion.
– Excessive difference in liner protrusion between the cylinders.
– Insufficient tightening torque.
– Deformed, damaged, or irregular engine block surface.
– Deformed, damaged or irregular cylinder head surface.
– Oil or coolant temperature too high.
– Cylinder head gasket surface deformed or cracked.
– Elastomer parts of cylinder head gasket damaged or cracked.
– O-rings damaged in the oil passages to the rockers.
IMPORTANT: Oil cooling failures can cause the presence of oil in the cooling fluid.
17. Celtis – 09.2007 – GB A.17
Checking the turbocharger pressure
– Observe the pressure gauge.
The lift pressure should be, when the engine is running at full load and reaches nominal speed:
If the pressure is too low, check the following points:
– Air filter clogging.
– Leak at the intake circuit, between the turbocharger and cylinder head.
– Faulty turbocharger.
– Remove the plug (1) or (2).
– Install the pressure gauge n° 60 05 005 521
– Before checking, run the engine.
101msm50
4045 TRT 77 engine 0,52 bar
4045 TRT 78 engine 0,60 bar
4045 TRT 72 engine 0,76 bar
1
2
18. Celtis – 09.2007 – GBA.18
Turbo checks
Radial shaft play
Axial shaft play
– Fit on the turbocharger a comparator fitted
onto a support with a graduated extension,
and fit the graduated extension on the shaft of
the compressor, by passing it through the
lubrication orifice.
– Push and pull alternately the compressor
shaft.
– With equal pressure applied to both ends of
the shaft, the clearance should not exceed the
values indicated in the chapter "Dimensional
specifications".
251msm27
– Using a comparator contacting the shaft,
measure axial clearance.
– Move the shaft axially by hand in both
directions and compare the value read with
the values specified in the chapter
"Dimensional specifications".
251msm18
19. Celtis – 09.2007 – GB A.19
Reconditioning the turbocharger
IMPORTANT: It is difficult to recondition a turbocharger without the tools and training required: do not totally
disassemble a turbocharger. If a turbo is found to be faulty when checked, replace it.
Note: When refitting, use the recommended torque settings.
IMPORTANT: When refitting, oil the turbo bearings to ensure lubrication on engine start-up.
167msm00
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22. Celtis – 09.2007 – GB A.21
A – Water pump.
B – Coolant passage adaptor.
C – Oil cooler drain plug.
D – Oil cooler plates.
E – Cooling fluid passage.
F – Cooling fluid envelope.
G – Passages in the upper part of the block.
H – Passages.
I – Thermostat.
J – Water manifold/thermostat housing.
L – Bypass circuit.
M – Towards the radiator upper tank.
N – Drain plug.
O – Water pump suction side.
P – High temperature cooling fluid.
Q – Low temperature cooling fluid.
R – Cabin heater valve.
S – Cabin heater radiator.
T – Engine management thermistance.
U – Instrument panel thermistance (depending
on the model).
V – Heat exchanger.
W – Expansion bottle.
23. Celtis – 09.2007 – GBA.22
Schematic diagram
Cooling system
221msm05
x – Depending on installation.
t˚
t˚
t˚
O
A D
J
E
G
I
T
R
S
M
V
X
W
U
F
L
H
24. Celtis – 09.2007 – GB A.23
Technical specifications
Thermostat
The thermostat sits within the cylinder head under the water housing. Part of the coolant flow is
diverted to the water pump via a steel tube. The temperature is regulated between 82 and 95°C.
A – Coolant temperature probe
251msm01
During filling, bleed the system by loosening the
temperature probe or the plug (depending on
installation) at position (A).
251msm02
A
A
25. Celtis – 09.2007 – GBA.24
Water pump
Degraded modes
Coolant temperature too high
First check coolant quality and level. Check for leaks from external engine system components.
The water pump is fitted under the accessory
gear train cover and uses the cavity in the cover
as the pump body.
251msm03
1. FAULTY
Go to 2.
GOOD
Go to 4.
2. CHECK FOR THE PRESENCE OF OIL
IN THE COOLANT HEADER TANK.
YES
Check the cylinder head and the cylinder head
gasket.
See: Head gasket failure - investigation
procedure.
NO
Go to 3.
3. DRAIN THE COOLANT.
– Refill to the correct level.
Does the problem remain ?
YES
Go to 4.
NO
Problem solved.
4. CHECK THE RADIATOR:
– Dirt ;
– Leaks ;
– Blockage.
Repair or replace the defective components.
Does the problem remain ?
YES
Go to 5.
NO
Problem solved.