The document discusses key levers for implementing green logistics practices. It identifies network optimization, green warehousing, standardization, and green packaging as the four main levers.
Network optimization strategies discussed include warehouse network design, transportation optimization through distribution and route planning, modal mix changes, green fleets, and green pallets. Green warehousing strategies focus on warehouse design elements like daylighting and efficient lighting systems, as well as operations improvements through inventory tracking, efficient equipment, and temperature control. Standardization and green packaging round out the discussion of levers to reduce environmental impact across the supply chain.
Green logistics, in the context of humanitarian logistics encourages all stakeholders to consider the impact of their actions on the environment. The main objective of Green logistics is to coordinate the activities within a supply chain in such a way that beneficiary needs are met at "least cost" to the environment. It is a principle component of reverse logistics. In the past “cost” has been defined in purely monetary terms, whereas "cost" can now also be understood as the external costs of logistics associated with: climate change, air pollution, dumping waste (including packaging waste), soil degradation, noise, vibration and accidents.
Green logistics describes all attempts to measure and minimize the ecological impact of logistics activities. This includes all activities of the forward and reverse flows of products, information and services between the point of origin and the point of consumption.
Green logistics, in the context of humanitarian logistics encourages all stakeholders to consider the impact of their actions on the environment. The main objective of Green logistics is to coordinate the activities within a supply chain in such a way that beneficiary needs are met at "least cost" to the environment. It is a principle component of reverse logistics. In the past “cost” has been defined in purely monetary terms, whereas "cost" can now also be understood as the external costs of logistics associated with: climate change, air pollution, dumping waste (including packaging waste), soil degradation, noise, vibration and accidents.
Green logistics describes all attempts to measure and minimize the ecological impact of logistics activities. This includes all activities of the forward and reverse flows of products, information and services between the point of origin and the point of consumption.
Diane Gray, President and CEO, CentrePort Canada, Inc., spoke during the CEC's Joint Public Advisory Committee's round table on sustainable transportation on July 10, 2013. More info. at http://cec.org/council2013
The revolution in Supply Chain Management is through Digital Technology revolution in Industry 4.0. it brings in Transparency and accountability into the system bringing waste down to minimal. Procurement 4.0, Transportation 4.0, Supply 4.0 or Logistics 4.0, Whatever we may call it is going to change the face of the Industry. Data Analytics is going to make every ones life easy.
Review on Green Supply Chain Management as a Strategic Approach for Better Co...YogeshIJTSRD
Development based on sustainability is the key to ensure a firm’s endurance and green supply chain management practices improves performance by considering environmental laws and standards, increasing customer awareness, and reducing adverse environmental effects through products and services. Strategies aligned with the green supply chain helps firms with creation of opportunities for better performance and meet the requirements of sustainability. This review paper aims to gain insights based on management of the green supply chain and its strategic effect on corporate performance through competitiveness. Based on the review, it is confirmed that a greener supply network has various benefits related to it and implementing green supply chain practices in sync with strategic planning can enhance corporate performance of firms in varied aspects. However, it also highlighted a research gap as there are limited studies showcasing the measured effect of greener supply network strategies and initiatives on corporate performance of a firm. Lastly, the paper contributes with avenues for further research with the possibilities of strategic approaches for a greener value chain to elucidate its impact quantitatively. Sanath. N | Shreyas Modak | Dr. Nagesh. S "Review on Green Supply Chain Management as a Strategic Approach for Better Corporate Performance" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-5 , August 2021, URL: https://www.ijtsrd.com/papers/ijtsrd43805.pdf Paper URL: https://www.ijtsrd.com/engineering/industrial-engineering/43805/review-on-green-supply-chain-management-as-a-strategic-approach-for-better-corporate-performance/sanath-n
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Presentation slides in KES SDM 2016 conference
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Defective supply chains are costing companies billions every year in lost revenue and create significant negative environmental impact.
Warehouses can play an important role in mitigating the environmental impacts of logistics activities through green initiatives.
Logistics centres being an integral part of manufacturing, the concept of green warehousing is going to be an operational norm, and should attract investment from both MNC’s and SME’s.
MNCs having aggressive targets of reducing carbon emissions from both mobile infrastructure and immobile infrastructure in the entire supply chain, are likely to be the prime investors in this segment.
Diane Gray, President and CEO, CentrePort Canada, Inc., spoke during the CEC's Joint Public Advisory Committee's round table on sustainable transportation on July 10, 2013. More info. at http://cec.org/council2013
The revolution in Supply Chain Management is through Digital Technology revolution in Industry 4.0. it brings in Transparency and accountability into the system bringing waste down to minimal. Procurement 4.0, Transportation 4.0, Supply 4.0 or Logistics 4.0, Whatever we may call it is going to change the face of the Industry. Data Analytics is going to make every ones life easy.
Review on Green Supply Chain Management as a Strategic Approach for Better Co...YogeshIJTSRD
Development based on sustainability is the key to ensure a firm’s endurance and green supply chain management practices improves performance by considering environmental laws and standards, increasing customer awareness, and reducing adverse environmental effects through products and services. Strategies aligned with the green supply chain helps firms with creation of opportunities for better performance and meet the requirements of sustainability. This review paper aims to gain insights based on management of the green supply chain and its strategic effect on corporate performance through competitiveness. Based on the review, it is confirmed that a greener supply network has various benefits related to it and implementing green supply chain practices in sync with strategic planning can enhance corporate performance of firms in varied aspects. However, it also highlighted a research gap as there are limited studies showcasing the measured effect of greener supply network strategies and initiatives on corporate performance of a firm. Lastly, the paper contributes with avenues for further research with the possibilities of strategic approaches for a greener value chain to elucidate its impact quantitatively. Sanath. N | Shreyas Modak | Dr. Nagesh. S "Review on Green Supply Chain Management as a Strategic Approach for Better Corporate Performance" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-5 , August 2021, URL: https://www.ijtsrd.com/papers/ijtsrd43805.pdf Paper URL: https://www.ijtsrd.com/engineering/industrial-engineering/43805/review-on-green-supply-chain-management-as-a-strategic-approach-for-better-corporate-performance/sanath-n
Sustainable supply chain management in a circular economy slide shareAnna Aminoff
Presentation slides in KES SDM 2016 conference
Abstract: In the last few years, the circular economy has attracted increasing attention as a way to overcome the problems of the current production and consumption model based on continuous growth and increasing resource throughput. A circular economy is an industrial system that is restorative or regenerative by intention and design. Although supply chains are the key unit of action in the change towards a circular economy, the academic literature on supply chain management approaches in a circular economy is very much in its infancy. However, two distinct literature streams, namely sustainable supply chain management and product service systems, seem to offer valua-ble insights into the investigation of supply chain management in a circular economy. The aim of this paper is to analyse the main characteristics and challenges of supply chain management in a circular economy and identify how these two literature streams can contribute to researching it.
Defective supply chains are costing companies billions every year in lost revenue and create significant negative environmental impact.
Warehouses can play an important role in mitigating the environmental impacts of logistics activities through green initiatives.
Logistics centres being an integral part of manufacturing, the concept of green warehousing is going to be an operational norm, and should attract investment from both MNC’s and SME’s.
MNCs having aggressive targets of reducing carbon emissions from both mobile infrastructure and immobile infrastructure in the entire supply chain, are likely to be the prime investors in this segment.
Green Logistics Why Business Organizations Should Consider it More Often.pdfMr. Business Magazine
Green logistics is the practice when business organizations take a step to minimise the environmental impact when they are distributing their products or services.
How can Green Logistics be exercised in Warehouse Logistics.pdfMr. Business Magazine
Warehouse logistics is both, an essential and efficient, business practice. As businesses worldwide recognize the imperative of environmental responsibility, the spotlight turns towards the seamless integration of green logistics practices within warehouse operations.
How Sustainability is Revolutionizing Logistic and Transportation Practices.pdfLife Care Logistic
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Fairmont Logistics Whitepaper Paper & Packagingasheppard3
Sustainable Logistics in the Paper & Packaging Industry. Read our white paper and learn how to tackle some of the main challenges paper & packaging companies face.
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highly fragmented Indian specialty chemicals industry currently has revenues of USD 30 Bn and is expected to grow ~14% per annum over the next decade. It is observed that companies who have invested in product development have grown rapidly and have also expanded globally. Hence, these companies become attractive for large global players and equity investors. Recent M&A transactions in the speciality chemicals space show that most speciality chemical companies were able to attract valuations in excess of 10X EBITDA multiples. The pace of deal making activity is expected to continue with attractive valuations as India is the preferred investment destination in Asia
With the government targeting implementation
of GST in the next financial year, the
Indian industry will be busy understanding
its impact and deciding on how to do
business in the changed environment. The USD 40 bn.
Pharmaceutical industry is no exception as it has to prepare
itself for GST readiness and reevaluate its complex
supply chain network which span across India.
Feedstock availability, difficult access to latest technology and unfavourable duty structures have led to muted investments resulting in a plethora of chemicals being imported in India across the value chain. The net imports have risen from USD 2.6 bn in FY08 to USD 13.8 bn in FY15. Imports of several chemicals and polymers today are equivalent to a global scale plant output. With chemical demand shifting towards Asia, and China reassessing its chemical industry play, it could offer opportunities for chemical companies to invest selectively in India. To top it, government’s enhanced focus on `Make in India` and several states making chemicals as one of the preferred industries will facilitate realizing such opportunities. To make the most of the USD 12 bn opportunity in petrochemical intermediates, we believe companies need to reassess their business model & manufacturing footprint.
Telecom towers have traditionally relied on Gensets and Batteries for their power backup. With these methods, the challenges of high operating costs due to maintenance, repairs and cost of fuel are well known. Fuel cells have lately emerged as a potential alternate for this application. It is a market to watch closely as further technology improvements in the coming years will happen. The time is right to further improve upon the backup power technology. The Government, TRAI and telecom operators will need to work together to make fuel cells usage mainstream. Given the competitiveness of solar power, a hybrid of fuel cell & solar could emerge as a perfect combination which is reliable, sustainable, and a green alternative in future
The opportunities for the Indian pharmaceutical industry are immense but increasing competition, increasing regulatory pressures and stringent price control means that companies need to constantly improve their costs and service levels. Supply chain efficiencies will play a crucial role going forward and will become the key differentiator for companies. Companies will therefore need to adopt an approach that encompasses strategic, tactical and operational interventions to remain competitive and create value for their customers
This CII report on “Securing our water resources”, prepared by Tata Strategic Management
Group, has a holistic view on the current state of domestic and industrial water management
practices, with an overview of the state of water affairs in Gujarat. The key focus of the
report is on identifying a set of solutions that can mitigate the growing water challenges.
These solutions are developed as part of a structured framework aimed at analysing and
resolving the water issues.
This report on “O&M Strategies for Superior Performance”, prepared by Tata Strategic Management Group, has a holistic view on the current state of Operations and Maintenance at the Indian power plants. The key focus of the report is on identifying key external and internal challenges in the Indian market and how power producers could ensure superior returns through effective O&M in this challenging environment.
This report on “Solar PV Sector in India: Challenges & Way ahead”, prepared by Tata Strategic Management Group, has a holistic view on the current state of solar sector in India. The key focus of the report is on identifying key challenges faced by different stakeholders in the Indian market and how a collaborative effort in the right direction could ensure the growth of the sector to realize its true potential
This report on “Energy Efficiency in India: PAT Scheme - Success and Failures”, prepared by Tata Strategic Management Group, has a holistic view on the current state of energy efficiency and energy management in India. The focus of this report is on identifying key challenges faced by designated consumers in implementation of PAT Cycle I and how a collaborative effort in the right direction could ensure fast adoption of EE and robust energy management in India. It would gear India towards reducing energy intensity of the future growth, one of the prime objectives under NAPCC
This report provides an overview of the Indian plastic industry, its past growth, challenges faced, emerging applications and its future growth prospects. The focus of the report is on agriculture (Plasticulture) and Packaging plastic applications. It also highlights the role northern states of India are expected to play as the demand for plastics is expected to double by 2020.
The report is presented by TATA Strategic Management Group with an objective to highlight key trends in the Indian bulk liquid storage industry and opportunities present in this sector
The Indian plastic industry is making significant contribution to the economic development and growth of various key sectors in the country which includes Automotive, Construction, Electronics, Healthcare, Textiles, and FMCG. The developments in the plastic machinery sector are coupled with developments in the petrochemical sector, both of which support the plastic processing sector. This has facilitated plastic processors to build capacities for the service of both the domestic market and the markets oversea.
The Government of India is taking every possible initiative to boost the infrastructure sector with investments of INR 25 lakh crore over the next 3 years in roads, railways and shipping infrastructure. Investments in water and sanitation management, irrigation, building & construction, power, transport and retail have been encouraged. Plastics play an important role in these sectors through various products like pipes, wires & cables, water proofing membranes, wood PVC composites and other sectors. Consequently, higher investments in these sectors will drive the demand for plastics.
Chemicals industry is a diversified industry and covers more than 80,000 commercial products. It provides key building blocks to a host of downstream industries such as automobiles, textiles, papers, paints, soaps, detergents, pharmaceuticals among many others. It is a capital intensive industry which employs approx. 2 Mn people in India. As a result, it plays a key role in the economic and social development of the country. It is a critical element of the manufacturing industry and is highly fragmented in the downstream sector. Globally, chemical industry was valued at $ 4.5 Tn in 2016 and is expected to grow at 5.5% per annum till 2020 driven by demand from end use industries. The industry is increasingly shifting eastwards in line with the shift of its key consumer industries (e.g. automotive, electronics, etc.), to leverage higher manufacturing competitiveness of emerging Asian economies and to serve the increasing local demand. China, as result of this shift, is the largest contributor with 34% share followed by European Union (17%) and North America (16%) to the global chemical industry.
Agriculture holds a prime importance in the socio-economic fabric of India. Agriculture and allied sectors have remained the backbone of the Indian economy and account for ~17% of the country's GDP. India, with a second largest agricultural land in the world (157 Mn hectares), is also ranked 2nd globally in terms of agricultural output (USD 382 Bn) behind China (USD 1,005 Bn). Agriculture in India employs more than 50% of India's working population. A split of major Agricultural produce in India (FY15) is provided in the graph below. Sugarcane and Fruits & vegetable contributed to 57% of the total volume of 1,080 Million tonnes
The Indian chemical industry is overall the 3rd largest in Asia after China and Japan in terms of volume contribution to the global market. The chemical industry in India has started to evolve rapidly since the last five years and has grown to an estimated USD 148 billion in FY16. Despite its large size and significant GDP contribution, the industry accounted for only around 3% of the global chemicals industry (~USD 4.3 Trillion). As per UN Comtrade Database for 2015, India ranks 17th in the world exports of chemicals (excluding pharmaceutical products) and ranks 6th in the world imports of chemicals (excluding pharmaceutical products).
Globally, the demand for industrial catalysts is driven by the surging demand for chemicals in various end applications in industries such as personal care products, lubricants, petroleum refinery, pharmaceuticals and foods & beverages. Growing awareness among manufacturers of chemicals and consumers, related to environment and increasing emissions impacting the eco system have led to highly intense competition in the global market for catalysts.
As per research reports, the global industrial catalyst market is estimated at roughly USD 17.5 bn (depicted in Figure 5) as of FY15 and is forecasted to grow at a CAGR of 4% - 5% during FY15 to FY20, on account of rising consumption of chemicals and their applicability. The APAC region remains the major market followed by North America and Europe. In the forecast period, the APAC region is expected to continue to witness strong growth driven by India and China
Indian Plastic industry is making significant contribution to the economic development and growth of various key sectors in the country such as: Automotive, Construction, Electronics, Healthcare, Textiles, FMCG , etc. It 2 has grown at 10% CAGR over the last five years to reach 13.4 MTPA in FY15. Current low penetration level and hence, low per capita consumption (~9.7 Kg) along with increased growth in end use industries could propel the growth of plastics further. Plastic industry is estimated to grow at ~10% in the near future reaching 21.6 MTPA by FY20.
India’s chemical industry contributes approximately 7% to the country’s GDP and accounted for ~13-14% of the total Indian exports in 2015. The Indian chemical industry accounts for ~4% of the global chemical industry. Indian chemical industry is currently estimated at ~USD 151 billion (including pharmaceuticals) and has been growing at 9.8% CAGR over the past three years. The demand growth is expected to primarily be fuelled by domestic consumption because per capita consumption of most of the chemicals is much lower than global averages. Moreover, with a strong outlook for key end user industries, the demand for chemical products is expected to surge in the coming years.
The western coast of India has been the key hub for chemicals and petrochemicals industry with Gujarat and Maharashtra alone accounting for 62% of major chemical and petrochemicals production across India. Since production clusters are concentrated in one particular region, better infrastructure and logistics are required to supply chemical products across the country. The lengthening of supply lines makes the distribution of chemicals more transport intensive. The involvement of a large number of stakeholders (shipping lines, transport agencies, environmental agencies, etc.) in the transportation of chemical products increases the logistics and supply chain complexity of the chemicals industry.
There has been significant progress in the adoption of Plasticulture techniques in the last decade, however the low penetration levels suggest it needs to grow at a rapid pace from now. On the demand side awareness of the available options and subsidies, its relevance and applicability could improve the adoption rate. From the supply side industry needs to take efforts to bring down the capital cost, work on creating an environment where Plasticulture culture is a norm than exception. Concentrated efforts in direction of demonstration, spreading word of mouth, and building credibility by performance & after-sales services could help shape the industry.
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A Memorandum of Association (MOA) is a legal document that outlines the fundamental principles and objectives upon which a company operates. It serves as the company's charter or constitution and defines the scope of its activities. Here's a detailed note on the MOA:
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Name Clause: This clause states the name of the company, which should end with words like "Limited" or "Ltd." for a public limited company and "Private Limited" or "Pvt. Ltd." for a private limited company.
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External Communication: It provides clarity to external parties, such as investors, creditors, and regulatory authorities, regarding the company's objectives and powers.
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CII 2014- Report on Green Logistics
1. 1
Ta t a S t ra t e g i c M a n a g e m e n t G r o u p
Green Logistics
Redesigning logistics for a better tomorrow
2.
3. 3
Foreword
The report on “Green logistics: Redesigning logistics for a better tomorrow” is a part of joint
endeavour between Confederation of Indian Industry (CII) Institute of Logistics and TATA Strategic
Management group (TSMG) Supply Chain and Logistics Practice to highlight the importance of
Green Logistics.
In today’s globalized economy, having a robust and flexible logistics system can be a differentiating
factor leading to success or failure of business activities. Implementing Green Logistics not only
gives environmental benefits but also several strategic business benefits required to differentiate
existing Supply chains. Initiatives such as Network Optimization and Logistics efficiency
improvements which greatly contribute in reducing the Carbon footprint also gives a competitive
edge to the companies to create a more robust and responsive Supply Chain. Initiatives in
Warehouses such as Innovative lighting and other Warehouse efficiency improvements along with
adapting to green packaging; aids to this idea of achieving a complete Green logistics. Companies
also need to work closely with environmentally responsible Supply Chain vendors and Suppliers who
have a commitment towards sustainability and have significant experience in providing eco-friendly
solutions.
This report is being presented in the “CII Institute of Logistics: Green Logistics” conference on the
13th of November 2014.
The report is a result of CII Institute of Logistics’ objective to highlight the importance of Green
Logistics in national economy and opportunities present in the sector. We are thankful to CII
Institute of Logistics for providing us an opportunity to develop a report which can play a pivotal
role in achieving this objective.
4. 4
Contents
Introduction to Green Logistics
Key Levers for Green Logistics
Network Optimization
Green Warehousing
Standardization
Green Packaging
Conclusion
7. 7
Introduction
Over the years, the importance of logistics has changed from being a mere support function to
obtaining strategic advantage. Logistics includes all those activities which take products from the
source of raw materials to final consumer, including recycling and disposal activities. On the
inbound side, timely availability and superior quality of raw materials ensures uninterrupted
production to fulfil orders. On the outbound side, efficient logistics activities leads to increase in
customer reach and satisfaction. Irrespective of business size, logistics activities not only help in
getting the product to customer on time but also get a clear idea of requirements of different
customer segments. In today’s globalized economy, having a robust and flexible logistics system can
be a differentiating factor leading to success or failure of business activities.
Drivers for Green Logistics
However, consistent focus on meeting customer requirements in minimum time at minimum cost,
has led to a neglect of social and environmental impact of logistics operations. With growing
government and public concerns, companies are faced with challenge of developing businesses with
lower environmental footprint. This is driving an increased need for companies to “green” their
logistics operations.
Green Logistics Drivers
The 4C
Drivers
Customers
ComplianceCompetitive
Advantage
Costs
Increasing energy and fuel
costs
Increasing cost of waste
disposal
Rising consciousness of
environmental impact across
business activities
Demand from companies for
reverse logistics of after use
materials
Means of competitive
differentiation
Medium for corporate
social responsibility
Stringent regulations like
EPA, RoHS
Govt. policies for reducing
the carbon footprint
Green Logistics can therefore be defined as supply chain management
practices and strategies that reduce environmental and energy footprint across
various stages of supply chain right from procurement of raw materials to
finally delivering end product to the customer.
Levers for Green Logistics
Logistics network (including warehouse locations & capacities, modal mix,
distribution network), warehousing operations, packaging activities and
material handling activities form the backbone of successful logistics
operations. Hence, implementation of sustainable green practices across these
four levers can help companies create a positive impact on their ecological
footprint at optimum costs.
The 4 levers for Green
Logistics are
• Network
Optimization
• Green Warehousing
• Green packaging
• Standardization
8. 8
SECTION 2
Key Levers for Green
Logistics
• Network Optimization
• Green Warehousing
• Standardization
• Green Packaging
9. 9
Network Optimization
Increasing globalization of supply chain activities across industries is leading to highly complex
logistics networks. This results in long distance product movements leading to high energy costs and
carbon-dioxide emissions. On the other hand, high service level expectations from customers and
increasing push for just-in-time practices are leading to expedited orders and multiple small
shipments. This causes logistics inefficiencies resulting in aggravated fuel costs and higher
emissions per distance travelled. Poor infrastructure in the country further leads to sub-optimal
speeds and capacity utilization resulting in higher environment footprint per unit load. This
highlights the need for network optimization for successful implementation of green practices.
It is estimated that network restructuring can help companies reduce costs by 10-15% and carbon-
dioxide emissions up to 10%. However, in order to gain supply chain efficiencies and customer
acceptance, companies often take decisions which lead to detrimental impact on environment and
pose a question of sustainability. A balancing act in collaboration with supply chain partners is
therefore required for companies to restructure their supply chain network for reducing their
ecological footprint.
The Network Dilemma
Dimension Logistics practice Impact on environment
Flexibility
• Just in time strategy
• Door to Door delivery
Production, distribution and retailing
models that are consuming more
energy and generate more emissions
Time, speed,
costs,
reliability
• Physical distribution costs reduction
• Speed and time differentiation
• Service (Time and product) reliability
• Increased dependence on most
polluting and least energy efficient
transportation mode
• Neglect of environmental impact
Warehousing
Reduction in inventories and
warehousing activities leading to in-
transit inventories
Increase in congestion and pollution on
roads
Companies can adopt following strategies for designing green networks:
# of warehouses
Totallogisticscosts
Optimal no. of
facilities
Warehousing
+
Inventory
Primary +
Secondary
Transportation
Warehouse network design: Optimal warehouse
numbers, capacities and locations based on number of
customers, their geographic distribution & order size,
service level expectations and number & locations of
plants can help companies optimize primary and
secondary transportation distances & time leading to
cost reduction and lower carbon-dioxide emissions. An
optimal network can help companies gain benefits by
adopting break-bulk and product mixing strategies.
This would help companies optimize inventory and
warehouse operations and reduce energy
consumption per unit load transported (or handled).
Transportation optimization: Transportation constitutes almost 35% of overall logistics costs in
India. It is estimated that transportation activities result in 10-15% of overall emissions.
Transportation redesigning through following strategies can help companies reduce their
environmental footprint while ensuring supply chain efficiencies
10. 10
Distribution & Route Planning: Once the
warehouse locations are finalized, companies can
revisit their existing distribution planning system.
Selecting economical distance path (not necessarily
least distance path) and optimizing order fulfilment
process (through differentiated replenishment
model) can help companies reduce their fuel
consumption. Emphasis should also be on ensuring
full container loads to increase truck loading
percentage and reduce emissions per ton-km.
However, this would impact speed to market, and
requires companies to bring on board their
customers before taking such initiatives.
Supply Chain visibility: An understanding between all
the nodes of Supply Chain is critical in any firm. It is a
critical to optimize both Cost and Service. This sharing of
information via various systems and methodologies will
help companies do a better job of planning at all nodes.
Companies can forecast demand with better accuracy,
regularly monitor their warehouse operations &
inventories, accordingly plan their distribution schedules,
coordinate delivery times and minimize reverse logistics.
Companies can also regularly track their fleet
performance, have dynamic knowledge of their locations
and identify shortest feasible transportation paths.
Case Study: DHL Network Optimization
In 2009, DHL helped a leading household
appliances producer in Germany to develop
an environment friendly supply chain. DHL
redesigned company’s modal mix. Under the
new solution, more than 13,000 containers
arriving annually at sea ports were carried by
train instead of road network to the final
destination. This reduced 120 road
transports each week while the transit times
remained unchanged. The carbon-dioxide
emissions reduced by 60 percent.
Network Optimization:
Key Impact/Benefits
Business Benefits
• Distribution & transportation
efficiencies
• Reduced reverse logistics
• Improved fleet management
Environment impact
• Lower energy consumption per unit load
transported or handled
• Reduced emissions per ton-km
Modal Mix: Indian logistics sector is heavily dependent on road network (one of the least
energy efficient mode) contributing to almost 65% of total freight transport. This is because of
lack of transport infrastructure and need for compressing costs and time involved to meet
customer demand. While building infrastructure is cost and time consuming, companies can
redesign their current modal mix within existing limitations to reduce environmental impact.
Green Fleet: While trucks constitute 5% of vehicle population in India, it is estimated that they
are responsible for 63% of carbon-dioxide emissions, 59% of particulate matter emissions and
46% of fuel consumption, thereby highlighting the need of green fleet management. This
requires a strategic approach involving a combination of technological improvements and
policy initiatives. Technological changes involve use of alternate fuels (CNG/LPG/HCNG) and
improved vehicle technology (e.g. aerodynamics, weight reduction, idling reduction, reduced
tire rolling resistance, improved fuel injection systems) while policy initiatives involve
Government intervention to provide enforcement and incentives with focus on technology
adoption and fleet modernization including retirement of vehicles, replacement of
powertrains and retrofitting.
Green pallets: Apart from fleet, pallets play a critical role in transportation activities.
Traditionally wooden pallets are used for transporting goods as they are cheap and easy to
manufacture. However, wooden pallets are fragile, non-recyclable and heavy. This results in
frequent replacement & disposal of damaged pallets, and lower fuel efficiencies during
transportation. On the other hand, plastic pallets are more resistant to wear & tear, have
longer life, can be easily recycled thereby eliminating the need of disposal and are lighter as
compared to wooden pallets leading to lower fuel consumption. This also highlights that even
non-natural products can bring in sustainability and help reduce environmental footprint.
11. 11
Green Warehousing
Warehousing (including inventory management) is one of the most critical supply chain functions,
accounting for 20-25% of logistics costs. Traditionally warehousing operations involved receipt,
storage and delivery of materials (raw materials, WIP, finished goods and packaging) across supply
chain. However, with rising costs and increasing customer demands, the role of warehousing has
shifted to providing value added services. Today warehousing operations involve break-bulk,
product mixing, reverse logistics, cross-docking, late product differentiation and just in time &
customized deliveries, thereby helping companies to achieve operational efficiency and high levels
of customer satisfaction.
However, warehousing operations involve inputs related to energy, fuel, land and buildings. Apart
from impact on firm level performance, they also affect the local environment and society in form
of atmospheric emissions, waste generation and noise pollution. In order to develop sustainable
warehousing operations, it is essential for companies to explore and implement green initiatives.
Lighting, HVAC system and material handling equipments are the largest energy users in warehouse
operations. It is estimated that best warehouse energy management practices can save 40-50% of
energy use without significant capital investment. Companies can adopt following means for
reducing their environment impact without significant cost burden
Daylighting: Natural lighting involves installation of skylights and clerestory windows which
provide natural illumination in warehouses with minimum additional construction. Companies
can also use light tubes made of highly reflective material to harness natural light. As natural
light intensity varies across the day, a hybrid setup involving natural means and artificial lights
can be used. Natural lighting, thus helps companies to reduce electricity usage, reduce carbon-
dioxide emissions and improve environment quality for warehouse employees
Lighting systems: Often warehouses are overlit, resulting in unnecessary energy wastage. This
can be overcome by using motion sensors, especially in low traffic or non-crucial areas, which
ensures that lights are turned on only when the area is in use. Moving lighting away from ceiling
and closer to workers can also help reduce overall usage. Fluorescent lights can be used in place
of traditional metal halide light fittings. These lights are suitable for intermittent operations and
provide same amount of light with lower energy consumption (up to 50% less compared to
traditional fittings) at cost effective prices.
Warehouse Management: Proper warehouse management can
eliminate unnecessary and repetitive operations which can reduce
energy and fuel consumption. For instance, high density areas due to
large product quantity in small spaces result in multiple use of
forklifts. Lack of streamlined operations result in multiple handling of
products making the material flow critical for ensuring energy
management. Use of inventory tracking techniques like RFID can
help eliminate unnecessary material handling activities, resulting in
savings on energy and fuel front. Vertical warehousing (racking &
storage) and vertical equipment like vertical carousels & conveyors
can help companies reduce land requirement, reduce construction
footprint and achieve better facility planning & higher space
utilization. This helps companies in preserving natural resources,
develop energy efficient buildings, reduce energy costs and overall
carbon footprint.
Green Warehousing Levers
• Warehouse Design
Daylighting
Lighting systems
Green buildings
Vertical warehousing
• Warehouse Operations
Energy efficient
equipments
Inventory tracking
techniques
Temperature control
12. 12
Material handling equipment: Energy efficient equipment like battery-operated or fuel cell
forklifts eliminate emissions and produce less noise during operations as compared to fuel
operated ones. Automation systems can be developed so that parts of system shut down
automatically when not in operation. For instance, sensors can be put which detect incoming
products and accordingly start conveyors. This helps in extending equipment's’ life cycle,
improve operating efficiency and reduce power consumption.
Green Envelope: Green envelope involves building warehouses with energy efficient walls and
roofing systems. Energy efficiency of walls can be improved up to two times by replacement of
traditional batt insulation with loose-fill or sprayed foam. Roofing systems’ energy efficiency can
be improved by replacing the traditional black coloured rubber roofing membranes with
reflective roof membranes like white thermoplastic polyolefin roofing. However, white roofs are
justifiable for building new roofs. For existing roofs, highly reflective paints can be used which
can reduce the amount of heat absorbed by the building.
Temperature Control: Optimum warehouse
temperature is critical for ensuring product
maintenance in industries like
pharmaceuticals, agro-products etc.. Apart
from product quality it also helps in
regularizing energy requirement. It is
estimated that a 1oC decrease in internal
warehouse temperature can lead upto 10%
energy consumption savings. Like residential
and commercial buildings, controllable
thermostats can be deployed in warehouses
which can regulate the warehouse
temperature and reduce energy usage with
short heating and cooling cycles. Use of high
volume low speed (HVLS) fans can also
regulate warehouse temperature. HVLS fans
allow warehouses to increase or decrease
thermostat temperature settings between 3-5
degrees without any negative temperature
changes which can result in savings of 10-20%
in heating and cooling costs.
Green warehousing provides significant
opportunities for companies to decrease their
operational costs, while simultaneously reducing
the environmental and social impact of their
operations, thereby building a sustainable
ecosystem. In a long term, companies should
target for net-zero warehouses which would
involve generating as much energy as much is
consumed. This involves a gradual transition, with
initial target of achieving optimal energy
performance through cost effective practices and
then shifting to a renewable energy strategy like
photovoltaic solar panels, thus ensuring long term
sustainability.
Case Study: Kuehne + Nagel Green Warehouse
Kuehne + Nagel Minworth facility near
Birmingham was fitted with 250 W ad 400 W high
pressure sodium lamps (HPS) which were
averaging about 280 W and 430W of power
respectively and were not effective at night. The
lamps required changing every 20,000 hours. To
overcome the challenge, 150 W LED lights were
used which led to following advantages:
Annual energy savings of 555,735kWh worth
£42,000
Annual carbon reduction of 270 tonnes
Lifespan of 60,000 hours
Color rendering index of 72 as compared to 20
for HPS thereby improving the lighting quality
Pay back period 1.1 years
Green Warehousing:
Key Impact/Benefits
Business Benefits
• Cost savings
• Efficient equipment utilization
• Reduced energy and utilities consumption
• Higher space utilization
Environment impact
• Reduced emissions
• Improved warehouse environment quality
13. 13
Standardization
Typical logistics activities involve supplier packing raw materials, loading them on trucks and
transporting them to manufacturer. At manufacturer’s location, raw materials are unloaded for
production activities. Finished goods are then packed, loaded on trucks and then transported to
warehouses where boxes are unloaded and then stacked. The goods are then loaded on trucks and
delivered to retailer, where they are unloaded, re-arranged and stacked. All these activities involve
multiple permutations and combinations. Goods can be transported through various modes &
capacities as individual boxes or palletized loads, handled (loading and unloading) manually or
through automated equipment and can be stored either on ground or on racks. These complexities
due to lack of standardization, combined with multiple supply chain stages lead to operational
inefficiencies, ineffective use of manpower & space, lower truck turnaround time and safety risks
leading to cost escalations and bottlenecks across the supply chain.
Standardization across Racking-Handling-Trucking-Palletizing (RHTP) activities helps suppliers unitize
raw materials on standard pallets and load them on standard dimension trucks using standard
material handling equipments. With standardization across supply chain in place, manufacturer can
easily unload the pallets with minimum product damage. As pallets are of standard dimensions,
they need not be returned back to supplier. Post manufacturing, finished goods can be loaded on
same pallets and transported again in standard trucks to warehouses. The palletized loads can easily
be stacked on standard racks with minimum man handling. The same pallets can then be used to
transfer goods to retailer.
- Multiple and manual product
handling
- Ineffective use of manpower
- Inefficient space utilization
- Empty truck returns
- Lower truck turnaround time
+ Reduced material handling
+ Lower manpower requirement
+ Improved space utilization
+ Reduced reverse logistics and empty
returns
+ Reduction in loading/unloading time
+ Improved collaboration across supply
chains
Traditional supply chain
Standardized supply chain
Standardization across RHTP activities would eliminate
the need of empty pallet returns and reduce reverse
logistics across various supply chain stages, thereby
reducing transportation costs and emissions. As pallets
and trucks are standardized, same trucks can be used to
transfer multiple products. After unloading goods at a
particular warehouse, a truck can be used to transport
goods of some other manufacturer (or supplier) located
in warehouse’ vicinity, thereby overcoming the challenge
of empty truck returns. Standardization also brings in
efficiencies in terms of reduction in manual & multiple
material handling, reduction of loading & unloading
time, improvement in space utilization, reduces chances
of product damage and creates potential for using
information system at a broader scale for supply chain
visibility. This standardization can help companies reduce
inefficiencies associated with energy & fuel consumption
and greenhouse emissions.
Greenhouse gas
emission
135%
more
125%
more
Energy
consumption
20
times
Waste
generation
One-way pallets vs. Pooled pallets
14. 14
A key and a critical benefit of standardization is
the ability to build a pooling and hiring system.
This helps companies to control their costs in
terms of capital expenditure, equipment
storage, and repair & maintenance. It can also
help in developing the much needed 3PL
industry. This would ensure that companies
focus on their core activities, while outsourcing
labour and operational activities required for
logistics operations. Through pooling and hiring
activities, standardization can help companies
optimize life cycle impact of their equipment
which would in turn translate into green
logistic activities.
The basic purpose of standardization is to
ensure free and smooth flow of goods across
supply chain. Hence, it is essential to ensure
that standards across racking, material
handling, trucking and palletization are
compatible with each other. This requires a
collaborative approach amongst various
stakeholders (in the end to end supply chain)
to develop standards, enable acceptance and
ensure smooth transition from existing to new
infrastructure systems.
Standardization:
Key Impact/Benefits
Business Benefits
• Synchronized supply chain with better
visibility and lower operational costs
• Improved truck and material handling
equipment utilization
• Development of pooling and hiring system
Environment impact
• Lower environment footprint per unit load
transported or handled
• Lower waste generation
Case Study: Henkel-Chep pallet pooling
Henkel, a leading laundry & home care, beauty
care and adhesive technology provider has recently
signed a contract with Chep, the leading provider
of pallet pooling solutions to reduce its
environmental impact. Under the contract, Henkel
would switch to Chep’s pooled pallets at its laundry
and home care products facility in Germany. Based
on life cycle assessment study, it is estimated that
through pallet pooling Henkel would achieve
following benefits:
• Annual carbon-dioxide emissions reduction by
895 MT (equivalent of annual emissions resulting
from electricity used by 123 homes)
• Annual waste wood reduction by 76 MT
15. 15
Green Packaging
Traditionally packaging functions involved protection & preservation, transportation, material
handling, warehousing and storage. However, over the years, with emphasis on sales promotion,
customer attention, brand communication and product differentiation packaging operations have
gained prominence. Packaging thus plays an integral role in ensuring smooth and successful logistics
and marketing activities. Packaging also is a significant cost driver accounting for 5-12% of overall
costs across supply chain of various industry sectors.
However, packaging results in significant environment problems. Various kinds of materials like
wood, glass, metals, paper & board and plastics are used for packaging applications with varied
degree of recyclability. This results in waste generation across various stages of supply chain leading
to reverse logistics and waste disposal. It is estimated that packaging contributes to 4-8% of total
carbon emissions across supply chain of various industry sectors. This highlights the importance of
developing green packaging solutions for achieving cost efficiencies and reducing environmental
footprint.
Raw materials are
packaged
Procurement
Raw materials are
unpackaged
Finished products
are packaged
Factory
Warehouse/
Distributor
Products are
unpackaged
Repacking for
smaller deliveries
Products are
unpackaged for
consumption
Consumer
Packaging waste generation
Typical packaging practices across supply chain stages
Green Packaging involves developing environment friendly packaging solutions. It also takes into
consideration ecological footprint of a product across its life cycle. The aim is to develop long term
sustainable packaging solutions while considering associated cost-benefit. Green packaging thus
provides companies opportunities to increase their revenues, reduce costs, streamline their supply
chain and achieve intangible benefits like brand recognition and customer preference.
In order to develop green solutions, companies need to explore options which are inherently green
and sustainable. This involves a 3R strategy involving – Reduce, Reuse and Recycle
Reduce: This involves using light weighing, less toxic & thin packaging material, eliminating
excess/unnecessary packaging and bulk packaging in primary distribution, while ensuring product
safety during various stages of distribution. This would result in reduction in packaging and
transportation expenses, reduction in waste generated & disposal challenges across supply chain,
better cube utilization and less generation of greenhouse emissions due to weight reduction.
16. 16
Reuse: This involves reusing packaging material resulting in improved life
cycle performance, reduction in packaging inventory & improved
warehouse utilization and reduction in waste management costs. However
this requires weighing the benefits of reusing packaging material with
respect to costs and complexity associated with reverse logistics.
3R Green
Packaging
Strategy
The road to Green Packaging
Present Long TermMedium TermImmediate Term
Cost
effectiveness
strategy
Resource
efficiency
Resource
recovery
solutions
Use of low
impact
materials
Case Study: Pepsico Green Packaging Solutions
Over the last five years, PepsiCo has reduce
packaging weight of its products. The Aquafina
team in USA manufactures bottles consuming half
the amount of plastic as compared to 2002
bottles. This has reduced plastic consumption by
more than 135 million pounds. Pepsico is also
actively involved in recycling packaging material.
Since 2010, the company has added more than
5,000 recycling systems across North America.
Pepsico’s green packaging solutions led to
following benefits:
• 350 million pound packaging weight reduction
over last five years
• 196 million beverage containers recycled since
2010
• 10% recycled PET used in manufacturing soft
drink bottles in USA
Recycle: This involves deploying recyclable
packaging materials like paperboard,
corrugated cartons, glass and bio-polymers
resulting in reduction of carbon footprint,
energy savings and reduction in use of natural
virgin resources while upholding requisite
packaging standards with no harmful impact on
health and safety standards. For instance, it is
estimated that recycling of each ton of
paperboard results in saving 14 trees and
reduction in energy consumption by 50% as
compared to manufacturing virgin grades.
To implement green solutions companies can
undertake a phased strategy approach. From the
current cost-effectiveness strategy involving
meeting performance requirements and customer
needs at minimum costs, companies can transition
to achieving resource efficiency. This involves
minimizing the use of materials and maximizing
energy efficiency. The companies can then
transition to resource recovery solution which
involves developing designs for reusing packaging
material and educating customers about proper
recovery/returns strategy. Finally the companies
can move to using low impact materials. This
involves use of environmentally benign and
renewable/recyclable materials while
incorporating life cycle impact of materials used.
Additionally companies need to work closely with
environmentally responsible packaging suppliers
who have a commitment towards sustainability
and have significant experience in providing eco-
friendly solutions.
Green Packaging:
Key Impact/Benefits
Business Benefits
• Improved packaging material utilization/
reduced inventory
• Lower waste disposal costs
• Brand recognition
Environment impact
• Lower waste generation and disposal
• Improved life cycle performance of packaging
material
• Lower energy consumption
18. 18
Conclusion
Green logistics practices can bring in multiple business and environmental benefits across supply
chain. The essence is to improve logistics operations with sustainability as the core principle. The
business benefits include cost reductions by 10-15% through supply chain efficiencies. The benefits
go beyond the tangibles and include intangible benefits of improved brand image and recognition
leading to customer retention. The environment benefits include unto 40-50% reduction in energy
consumption, unto 10-15% reduction in green house emissions and unto 20% reduction in waste
generation. The environmental benefits can help companies gain carbon credits which can then be
sold to organizations worldwide.
However, it requires a collaborative approach amongst various stakeholders to ensure smooth and
successful implementation of green logistics practices. The green practices need a top-down
approach with rigorous support from the top management and key decision makers. As an
individual initiative, companies can perform an environmental audit of their supply chain to identify
areas of potential improvement. Supply chain partners including competitors within a particular
sector should come together to develop green logistic standards, mutually bear associated risks
together and benefit from individual capabilities. Logistics industry bodies and associations can play
a critical role in driving these initiatives by creating industry platforms. They can leverage on their
knowledge, industry expertise and access to key decision makers amongst various stakeholders to
build awareness of green logistics, develop green standards & guidelines and ensure their successful
implementation.
The Green Ecosystem
1
2
3
4
Industry
Associations
Government
• Focus on overall
benefits, not just costs
and service alone
• Rigorous support from
top management
• Perform environmental
audit
• Collaborate with
stakeholders
• Build industry
collaboration platforms
• Develop guidelines for
industry wise
implementation
• Define & implement
policies
• Provide incentives
• Promote green logistics
as means of CSR
Consumers
19. 19
The Government also has an important role in ensuring transition to green logistics. By defining
clear polices and ensuring their execution, Government can play a pivotal in ensuring
implementation of green logistics practices. However, the laws and timelines of implementation
should be defined in consultation with various stakeholders. Various incentives like promoting green
logistics as a means of CSR, standardization upgradation fund and purchasing support fund can be
established to promote design, development and discharge of green practices. Periodical surveys
should be carried out for evaluating policy effectiveness, green practices efficiency and benefits
generated. Finally, green logistics requires support from consumers as well. Instead of focussing on
costs and service level alone, consumers should look for overall benefits which green logistics brings
across various stages of supply chain.
Green logistics combines together company profits, human health and ecological well-being across
various stages of the supply chain, with potential of building sustainable supply chains. It therefore
is the way forward for logistics industry.
20. 20
Sources
1. Green Logistics White Paper by Tata Consultancy Services
2. Reverse Logistics and Green Logistics, Sabina Nylund
3. Supply Chain Cost Reduction in India, AQUA MCG
4. India Infrastructure Report, 2013
5. Green Freight India Seminar 2012 Summary Report
6. Green Supply Chain Network website
7. Seven trends in sustainable warehouse design, Supply Chain 247 website
8. 9 Warehouse Retrofits to Go Green and Reduce Energy Consumption, Warehouse Management
Systems Guide website
9. Warehouse/DC Operations: Why sustainable design still matters, Logistics Management website
10. Interview on RHTP, Logistics Times magazine, April 2014 edition
11. GMA/FPA Conference 2007 Report
12. Simultaneous Sustainability and Savings, Accenture
13. World Trade Magazine (WT100)
14. TSMG database
15. Primary interaction with industry experts
21. 21
About Tata Strategic
Founded in 1991 as a division of Tata Industries
Ltd, Tata Strategic Management Group is the
largest Indian own management consulting firm.
It has a 50 member strong consulting team
supported by a panel of domain experts. Tata
Strategic has undertaken 500+ engagements,
with over 100 clients, across countries and
sectors.
It has a growing client base outside India with
increasing presence outside the Tata Group. A
majority of revenues now come from outside
the group and more than 20% revenues from
clients outside India.
Tata Strategic offers a comprehensive range of
solutions covering Direction Setting, Driving
Strategic Initiatives and Implementation
Support.
Our Supply Chain and Logistics Offerings
• Reduced costs across supply chain
• Functional alignment of SCM
department
• Faster cash realization
• Better resource utilization
• Improved customer service levels
• Increased responsiveness to demand
change
BENEFITS
Set Strategic Direction
SCM Transformation Framework
K
E
Y
A
R
E
A
S
Inbound
• Sourcing
• Procurement
• Inbound Logistics
Plant Outbound
• Production planning &
control
• Through put
• Plant Operations
• Warehouse/ Depot
Operations
• Distribution
• Outbound Logistics
Finance
IT Tools availability & effectiveness; Safety, Health &
Environment
Human Resource SalesAlign with Key
Functions
Focus on Enablers
22. 22
Tata Strategic Contacts
MANISH PANCHAL
PRACTICE HEAD - CHEMICALS, ENERGY, SCM & LOGISTICS
Phone: +91 22 6637 6713
Mobile: +91 98205 20303
E-mail: manish.panchal@tsmg.com
SIDDHARTH PARADKAR
PRINCIPAL – SUPPLY CHAIN & LOGISTICS
Phone: +91 22 66376739
Mobile: +91 98200 36527
E-mail: siddharth.paradkar@tsmg.com
Report co-authored by Pulkit Agarwal, Associate Consultant (pulkit.agarwal@tsmg.com)
CII Institute of Logistics Contacts
K V MAHIDHAR
HEAD – CII INSTITUTE OF LOGISTICS
Phone: +91-44-42928900
E-mail: k.v.mahidhar@cii.in
23. 23
About CII
Green logistics practices can bring in multiple business and environmental benefits across supply
The Confederation of Indian Industry (CII) works to create and sustain an environment conducive to
the development of India, partnering industry, Government, and civil society, through advisory and
consultative processes. CII is a non-government, not-for-profit, industry-led and industry-managed
organization, playing a proactive role in India's development process. Founded over 118 years ago,
India's premier business association has over 7100 members, from the private as well as public
sectors, including SMEs and MNCs, and an indirect membership of over 90,000 enterprises from
around 257 national and regional sectoral industry bodies. CII charts change by working closely with
Government on policy issues, interfacing with thought leaders, and enhancing efficiency,
competitiveness and business opportunities for industry through a range of specialized services and
strategic global linkages. It also provides a platform for consensus building and networking on key
issues. Extending its agenda beyond business, CII assists industry to identify and execute corporate
citizenship programmes. Partnerships with civil society organizations carry forward corporate
initiatives for integrated and inclusive development across diverse domains including affirmative
action, healthcare, education, livelihood, diversity management, skill development, empowerment
of women and water, to name a few. The CII Theme for 2013-14 is Accelerating Economic Growth
through Innovation, Transformation, Inclusion and Governance. Towards this, CII advocacy will
accord top priority to stepping up the growth trajectory of the nation, while retaining a strong focus
on accountability, transparency and measurement in the corporate and social ecosystem, building a
knowledge economy, and broad-basing development to help deliver the fruits of progress to all.
About CII - Institute of Logistics
To address the need of sharpening India Inc’s competitive edge through better Logistics and Supply
Chain practices, CII Institute of Logistics (CIL) was established in 2004 by the Confederation of Indian
Industry as a Center of Excellence in Logistics and Supply Chain. At CII Institute of Logistics we create
a platform for the Industry to gain more insights into the emerging trends, industry specific
problems of national
importance and global best practices in logistics and supply chain management. We enable the
industry to cut down the transaction cost, increase efficiency, and enhance profitability and enable
to sensitize and bring solutions to macro level issues. With a relentless aspiration to enhance
logistics competitiveness in the industry, CIL provides a complete range of services such as:
∙ Events
∙ Education
∙ Training
∙ Advisory Services
∙ Research& Publication