Learning Outcome:
1.1 Carry out packaging line operation
Meaning of packaging line operation
Production process in packaging
1.2 Apply the arrangement of conveyor
1.3 Explain the type of packaging material (container)
1.4 Explain the characteristics of production line.
Machine capability
Conveyor alignment
The packaging operation comprises all the activities which are involved in combining a product with its packaging on what is known as the packaging line.
The packaging line is set up in order to meet the speed and overall quantities of the product to be packed and may range from manual operation up to high speed fully automatic operation.
Connect a group of machine and control it , so that these machines can operate together to perform the tasks of folding, assembly, filling, sealing etc.
Place the containers onto a conveyor belt which will move them through the packaging line in the correct orientation
Fill the product into the containers
Close the containers
If required at this stage, check product has been filled accurately and safely
Apply any additional packaging (e.g. a carton with a leaflet)
Accept and assemble (as necessary) packaging components.
Place a product into packages for: Protection, Identification, Decoration, Distribution, Etc.
Deliver complete packages ready for storage/shipping.
Bring the packaging components from the packaging warehouse
Apply suitable identification such as a label.
Introduction
Types of Material Handling Equipment
Material Transport Equipment
Storage Systems
Unitizing Equipment
Identification and Tracking Systems
Principles of Material Handling
Automated Guided Vehicles (AGVs)
Components of AGVS
Types of AGVs
Driverless Trains
Automated Guided Pallet Trucks
AGV Unit Load Carriers
Vehicle Guidance
Imbedded Guide Wires
Paint Strips
Self-guided Vehicles
Vehicle Routing
Frequency Select Method
Path Switch Select Method
Traffic Control
On-board Vehicle Sensing
Zone Control
Benefits of AGV
Applications of AGV
Packaging is the science ,art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use.
Garment packaging is the process of wrapping, compressing, filling or creating of goods for the purpose of protection and their appropriate handling.
This is the final process in the production
of garments, which prepares the finished
merchandise for delivery to the customer.
Introduction
Types of Material Handling Equipment
Material Transport Equipment
Storage Systems
Unitizing Equipment
Identification and Tracking Systems
Principles of Material Handling
Automated Guided Vehicles (AGVs)
Components of AGVS
Types of AGVs
Driverless Trains
Automated Guided Pallet Trucks
AGV Unit Load Carriers
Vehicle Guidance
Imbedded Guide Wires
Paint Strips
Self-guided Vehicles
Vehicle Routing
Frequency Select Method
Path Switch Select Method
Traffic Control
On-board Vehicle Sensing
Zone Control
Benefits of AGV
Applications of AGV
Packaging is the science ,art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use.
Garment packaging is the process of wrapping, compressing, filling or creating of goods for the purpose of protection and their appropriate handling.
This is the final process in the production
of garments, which prepares the finished
merchandise for delivery to the customer.
As technology advances, packaging machines are becoming more and more advanced to not only meet the current demands but to try and "future proof" the packaging equipment
The choice of packaging machinery for primary & secondary packaging can depend on various situations: budget, payback period, integration, associated running costs, machine technology, and available floor space.
Although Nichrome started out as a manufacturer of primary packaging machines, today, four decades down the road, it is so much more.
Nichrome offers the full gamut of packaging technology - primary, secondary and tertiary. It provides complete integrated packaging solutions, partnering with projects big and small, for Food, Pharma and other applications. With proven expertise and single-source convenience, Nichrome partners through the complete life cycle, innovating and integrating solutions that elevate productivity through performance.
1.Material Handling
2.What is material handling?
3.Objectives of material handling
4.significance of material handling
5.Principles of material handling
6.Scope of material handling in different field
7.Handling Standards of materials
8.Classification of material handling equipment
9.Types of material handling equipment
How to Run a Dockless Operation in Your Warehouse.ImagesAuth.docxwellesleyterresa
How to Run a Dockless Operation in Your Warehouse.
Images
Authors:
Will, Alan1
Source:
Material Handling &Logistics. Sep2016, Vol. 71 Issue 8, p23-26. 4p. 2 Color Photographs.
Document Type:
Article
Subject Terms:
*Fully autonomous automobile driving
*Warehouses -- Management
*Industrial productivity
*Warehousing & storageBusinesslogistics-- United States
NAICS/Industry Codes:
493190 Other Warehousing and Storage
493110 General Warehousing and Storage
236220 Commercial and Institutional Building Construction
The article focuses on the trends on the use of fully autonomous automobile driving automobiles and material handling solutions technology in businesslogistics firms in the U.S. Topics include the benefits of technological loading and unloading operations for logistics distribution centers, the popularity of telescopic conveyors in materials handling and the improvements in work ergonomics to increase productivity.
Author Affiliations:
1president, PWG Distribution
Solution
s LLC (www.pwgds.com)
a Dockless Operation in Your Warehouse
Telescopic conveyors are the warehousing equivalent of self-driving cars. » By Alan Will Tf*he dock is the conduit all inventory must pass through. It is the physical connection with the outside world, yet dock operations can be one of the most neglected areas of a facility when companies modernize their warehouse operations. The dock area can also be one of the most labor-intensive and hazardous areas. In that regard, dock operations are ripe for careful analysis and use of the most effective material handling solutions available in the market today. Common to all dock operations is the need for speed and efficiency as both shippers and carriers need to have product on the road heading for the next destination. Trailers must be loaded and unloaded quickly and product sequenced in a “last in, first out” fashion. These operations can be very labor-intensive as pallets stacked with parcels are brought into trailers on pallet trucks or forklifts and then items manually removed from pallets and stacked on the trailer floor. Likewise, unloading operations can be equally manpower-intensive as parcels have to be stacked on pallets and shuttled out of trailers with pallet trucks or forklifts to be inducted into the warehouse. In short, dock operations can be the bottleneck if not properly addressed. Loading and unloading operations in the warehouse dock area have always been among the most hazardous areas in the distribution center (DC). There is often movement of packages in and out of trailers with hand trucks or forklifts. Operators encounter ramp bridges, and lighting is generally poor inside trailers. A very dangerous scenario is trailer creep which can result in forklift accidents, potentially causing serious injury to operators and devastating damage to equipment. Using automation equipment during the loading and unloading process can reduce worker’s compensation claims and increase employee safety because o ...
Flexibility and modularity. Because food powders and granules feature varying densities and flow characteristics, the conveyor must be modular, and capable of running a variety of different dry materials, such as the sugar, ground coffee, and powdered milk that make up cappuccino mixes.
The bulk bag discharge system is an integral part of material handling processes in many industries. They are used for the safe and efficient transfer of dry bulk materials, such as powders, granules, and flakes, from bulk bags to downstream processing equipment. These jumbo bag discharge systems are designed to eliminate the need for manual handling, thereby improving worker safety and minimizing the risk of product contamination. In this blog, we will take a closer look at bulk bag discharge systems, their components, and how they work.
A bulk bag, also known as a FIBC (Flexible Intermediate Bulk Container), is a large bag made of woven polypropylene material. It is designed to hold and transport dry bulk materials in a safe and efficient manner. Bulk bags are available in various sizes and configurations, ranging from small bags with a capacity of a few hundred pounds to large bags that can hold several tons of material. Stratgem Projects provides all sizes of bulk bags for various purposes.
Please feel free to approach us for any kind of Big Bag Discharges. Our technical support team is available 24X7 ready to assist you. For more information, go to https://www.stratgemprojects.com/contactus.html
HEAP SORT ILLUSTRATED WITH HEAPIFY, BUILD HEAP FOR DYNAMIC ARRAYS.
Heap sort is a comparison-based sorting technique based on Binary Heap data structure. It is similar to the selection sort where we first find the minimum element and place the minimum element at the beginning. Repeat the same process for the remaining elements.
As technology advances, packaging machines are becoming more and more advanced to not only meet the current demands but to try and "future proof" the packaging equipment
The choice of packaging machinery for primary & secondary packaging can depend on various situations: budget, payback period, integration, associated running costs, machine technology, and available floor space.
Although Nichrome started out as a manufacturer of primary packaging machines, today, four decades down the road, it is so much more.
Nichrome offers the full gamut of packaging technology - primary, secondary and tertiary. It provides complete integrated packaging solutions, partnering with projects big and small, for Food, Pharma and other applications. With proven expertise and single-source convenience, Nichrome partners through the complete life cycle, innovating and integrating solutions that elevate productivity through performance.
1.Material Handling
2.What is material handling?
3.Objectives of material handling
4.significance of material handling
5.Principles of material handling
6.Scope of material handling in different field
7.Handling Standards of materials
8.Classification of material handling equipment
9.Types of material handling equipment
How to Run a Dockless Operation in Your Warehouse.ImagesAuth.docxwellesleyterresa
How to Run a Dockless Operation in Your Warehouse.
Images
Authors:
Will, Alan1
Source:
Material Handling &Logistics. Sep2016, Vol. 71 Issue 8, p23-26. 4p. 2 Color Photographs.
Document Type:
Article
Subject Terms:
*Fully autonomous automobile driving
*Warehouses -- Management
*Industrial productivity
*Warehousing & storageBusinesslogistics-- United States
NAICS/Industry Codes:
493190 Other Warehousing and Storage
493110 General Warehousing and Storage
236220 Commercial and Institutional Building Construction
The article focuses on the trends on the use of fully autonomous automobile driving automobiles and material handling solutions technology in businesslogistics firms in the U.S. Topics include the benefits of technological loading and unloading operations for logistics distribution centers, the popularity of telescopic conveyors in materials handling and the improvements in work ergonomics to increase productivity.
Author Affiliations:
1president, PWG Distribution
Solution
s LLC (www.pwgds.com)
a Dockless Operation in Your Warehouse
Telescopic conveyors are the warehousing equivalent of self-driving cars. » By Alan Will Tf*he dock is the conduit all inventory must pass through. It is the physical connection with the outside world, yet dock operations can be one of the most neglected areas of a facility when companies modernize their warehouse operations. The dock area can also be one of the most labor-intensive and hazardous areas. In that regard, dock operations are ripe for careful analysis and use of the most effective material handling solutions available in the market today. Common to all dock operations is the need for speed and efficiency as both shippers and carriers need to have product on the road heading for the next destination. Trailers must be loaded and unloaded quickly and product sequenced in a “last in, first out” fashion. These operations can be very labor-intensive as pallets stacked with parcels are brought into trailers on pallet trucks or forklifts and then items manually removed from pallets and stacked on the trailer floor. Likewise, unloading operations can be equally manpower-intensive as parcels have to be stacked on pallets and shuttled out of trailers with pallet trucks or forklifts to be inducted into the warehouse. In short, dock operations can be the bottleneck if not properly addressed. Loading and unloading operations in the warehouse dock area have always been among the most hazardous areas in the distribution center (DC). There is often movement of packages in and out of trailers with hand trucks or forklifts. Operators encounter ramp bridges, and lighting is generally poor inside trailers. A very dangerous scenario is trailer creep which can result in forklift accidents, potentially causing serious injury to operators and devastating damage to equipment. Using automation equipment during the loading and unloading process can reduce worker’s compensation claims and increase employee safety because o ...
Flexibility and modularity. Because food powders and granules feature varying densities and flow characteristics, the conveyor must be modular, and capable of running a variety of different dry materials, such as the sugar, ground coffee, and powdered milk that make up cappuccino mixes.
The bulk bag discharge system is an integral part of material handling processes in many industries. They are used for the safe and efficient transfer of dry bulk materials, such as powders, granules, and flakes, from bulk bags to downstream processing equipment. These jumbo bag discharge systems are designed to eliminate the need for manual handling, thereby improving worker safety and minimizing the risk of product contamination. In this blog, we will take a closer look at bulk bag discharge systems, their components, and how they work.
A bulk bag, also known as a FIBC (Flexible Intermediate Bulk Container), is a large bag made of woven polypropylene material. It is designed to hold and transport dry bulk materials in a safe and efficient manner. Bulk bags are available in various sizes and configurations, ranging from small bags with a capacity of a few hundred pounds to large bags that can hold several tons of material. Stratgem Projects provides all sizes of bulk bags for various purposes.
Please feel free to approach us for any kind of Big Bag Discharges. Our technical support team is available 24X7 ready to assist you. For more information, go to https://www.stratgemprojects.com/contactus.html
Similar to Chapter 1 Introduction Packaging Line.pptx (20)
HEAP SORT ILLUSTRATED WITH HEAPIFY, BUILD HEAP FOR DYNAMIC ARRAYS.
Heap sort is a comparison-based sorting technique based on Binary Heap data structure. It is similar to the selection sort where we first find the minimum element and place the minimum element at the beginning. Repeat the same process for the remaining elements.
We have compiled the most important slides from each speaker's presentation. This year’s compilation, available for free, captures the key insights and contributions shared during the DfMAy 2024 conference.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
2. CHAPTER
I
PACKAGING LINE
OPERATION
Learning Outcome:
1.1 Carry out packaging line operation
Meaning of packaging line operation
Production process in packaging
1.2 Apply the arrangement of conveyor
1.3 Explain the type of packaging material
(container)
1.4 Explain the characteristics of production line.
Machine capability
Conveyor alignment
3. THE MEANING
OF
PACKAGING
OPERATION
AND
PACKAGING
LINE.
Connect a group of machine and control it , so
that these machines can operate together to
perform the tasks of folding, assembly, filling,
sealing etc.
The packaging operation comprises all the
activities which are involved in combining a
product with its packaging on what is known as
the packaging line.
The packaging line is set up in order to meet the
speed and overall quantities of the product to be
packed and may range from manual operation up
to high speed fully automatic operation.
4. Place the containers onto a conveyor belt which will move them
through the packaging line in the correct orientation
Fill the product into the containers
Close the containers
If required at this stage, check product has been filled accurately
and safely
Apply any additional packaging (e.g. a carton with a leaflet)
Accept and assemble (as necessary) packaging components.
Place a product into packages for: Protection, Identification,
Decoration, Distribution, Etc.
Deliver complete packages ready for storage/shipping.
Bring the packaging components from the packaging warehouse
Apply suitable identification such as a label.
A typical sequence of activities in a packaging
line:
5. Example:
Complete packaging lines
are operating where bottles
are moulded from resin,
filled, sealed, labelled,
cartonned and palletised
with a high level of
automatic control and
inspection.
Such developments have
brought the need for a very
wide range of packaging
6. Packaging lines
; Can be …
• Semi-automatic, work done by combination
of
hand and machine.
• Fully automatic, work done entirely by
machine.
Automated packaging lines may be:
Multiple machines, working as one large
machine.
A single machine, such as a Form-Fill-
7. The packaging line efficiency is dependent on the
machine, or method in the case of a manually operated
line, the product, the operators, and the quality of the
packaging material.
The two most important tasks to fulfil on the packaging
line are to minimise the number of damaged packages
and to maximise the output.
The Packaging
lines ;
8.
9. TYPES OF LAYOUT FOR PACKAGING LINES
The two most common configurations for a packaging line are straight-
line or linear and rotary layouts.
Since they depend on each operation happening in sequence, straight-
line layouts have an intermittent operation, depending on the complexity
of a particular operation in the line.
Filling operations are often the slowest operation in the line since they
require each container to be positioned for a period under a filling head
for filling to occur before the container can move to the next stage.
Multiple filling heads may be used, and some filling machines move the
filling heads with the container to allow more continuous filling as the
containers move along the packaging line.
10. More complex machines use a dual
conveyor belt system with fill heads
for each line operating in sequence to
provide a smoother flow of filled
product.
In practice, to make the most of the
available space, this kind of layout
may have a ‘U’ or ‘S’ shape.
Conveyor belt systems take product
down one section of the packaging
line and then loop round for the next
TYPES OF LAYOUT FOR PACKAGING LINES
11. One way of minimising delays in straight-line
packaging lines is to use a rotary layout.
In these systems product is fed out of the main
packaging line into a rotating circle (called a turret)
where a more complex operation such as filling can
take place before the product is fed back into the
main packaging line.
The advantage of this configuration is that the turret
can process more units at a slower speed than the
main packaging line, for example by incorporating a
large number of filling heads, thus allowing a more
rapid, continuous flow of product onto the next
stage.
TYPES OF LAYOUT FOR PACKAGING LINES
12. MAIN CHARACTERISTICS OF
PRODUCTION LINE
i. Machine
Capability
ii. Conveyor
Alignment
It is the measure of the actual quality
of a machine with respect to its
specifications (abbreviation: cm: c
stands for capability and m for
machine).
In order to achieve high characteristic
capability values, it is necessary to
invest in safe and controlled
production processes instead of test
processes. For this reason, the
general idea can be described as
follows: ‘It is better to prevent errors
than correcting them.’
A conveyor system is a common piece of
mechanical handling equipment that moves
materials from one location to another.
Conveyors are especially useful in
applications involving the transport of heavy
or bulky materials.
Conveyor systems allow quick and efficient
transport for a wide variety of materials,
which make them very popular in
the material handling and packaging .
13. The different types of packages can
be classified into two groups:
Retail containers: These containers protect
food or the content from different damages
and at the same time they advertise the
product for retail sale. For example, glass
bottles, sachets, wraps, plastic bottles, metal
cans, etc. They can be used for home storage
also.
Shipping containers: These containers contain
and protect food and other items during
distribution and transport or any other
marketing function. For example, sacks,
19. TODAY’S TASK.
• FIND EXAMPLES OF ANY PRODUCTION LINE.
• MUST; AT LEAST 4 PROCESS INVOLVED IN THAT
LINE OPERATION.
• DISCUSS THE ITEM CHOSEN, AND THE OPERATION
INVOLVED IN THE LINE.
• IN A GROUP DURING THE CLASS.
20. xample : PARATHA BREAD PRODUCTION LINE
MIXING
KNEADING DOUGH
FERMENTING
FORMING
BAKING
PACKAGING